CN208379141U - The continuous production device of pure cotton dyeing non-woven fabrics - Google Patents

Abstract

The utility model relates to a kind of continuous production devices of pure cotton dyeing non-woven fabrics.Including raw cotton opener, carding machine, lapping machine, drafting machine, efficient water calender, bleaching liquor squeeze device, decatize reaction chamber, efficient rinsing unit, roller dryer, multilayer loose-drying machine, transition storage cloth case, dyeing liquor squeeze device, vapour steaming colour fixing reaction chamber and high-efficient washing unit are boiled, is provided with roller dryer, multilayer loose-drying machine and finished product package machine after high-efficient washing unit.Pollution of the discharge and exhaust gas that the utility model is energy saving, reduces labor intensity of workers, shortens the production time, improving production environment, improving product quality, reduce sewage to environment, and the bleach product and dyeing product that obtain different process on the same device can be required according to factory products, improve the utilization in soil, workshop, equipment, the investment for reducing factory is conducive to the energy-saving and emission-reduction advocated at present, clean manufacturing, intelligent factory construction.

Description

The continuous production device of pure cotton dyeing non-woven fabrics

Technical field

The utility model relates to a kind of continuous production devices of pure cotton dyeing non-woven fabrics.Belong to nonwoven production technology neck Domain.

Background technique

Pure cotton non-woven fabrics are also all cotton non-woven fabric, pure cotton spunlace non-woven cloth be with natural cotton fiber by opener, combing, Lapping, drawing-off are organized into cotton net, carry out spun lacing to cotton net after pressurizeing using water, and cotton fiber is made to tangle into cloth, utilization it is shorter when Between make fiber at cloth, saved spinning, starching, woven fabric link compared to conventional woven cloth, substantially reduced process flow, saved big The artificial of amount, equipment and energy consumption.Pure cotton non-woven fabrics are widely used in women sanitary articles, beauty and make-up, articles for babies, medical yarn Cloth, operation cloth etc., the impurity mixed in picking, sunning, ginning, transportational process due to cotton fiber and cotton are fine It ties up the wax itself having, fat, lignin etc. and is unfavorable for final products requirement, non-woven fabrics need to be taken off at cloth process Rouge, impurity elimination, rinsing also need to contaminate pure cotton non-woven fabrics since market is to the diversification of product requirement and the difference of purposes Color processing.The processing method of current pure cotton spunlace non-woven cloth is:

Pure cotton non-woven fabrics, technique is made after first carrying out degreasing, impurity elimination, rinsing to cotton fiber in method one are as follows: antistatic place Reason ----raw cotton shredding --- washing of-high temperature and pressure cylinder, degreasing go cotton seed hulls (boiling drift), rinsing, adjust pH value, dehydration ----dry Dry stand-by, --- --- ----drawing-off is organized into cotton net, and ----spun lacing is at cloth, and ----coiled ----enters-paving cotton opener for-combing again The dyeing of high temperature and pressure cylinder, washing soap boiling, washing, adjust pH value, are plus soft and ----drying ----again and batch finished product.

Method two, directly by untreated raw cotton fiber spun lacing Cheng Buhou carry out degreasing, impurity elimination (cotton seed hulls), rinsing, contaminate Color (a kind of production method of living-hygienic pure cotton non-woven fabrics, the patent No.: 201310225725.6), and technique are as follows: raw cotton is opened --- --- ----drawing-off is organized into cotton net, and ----spun lacing is at cloth, and ----coiled ----enters high temperature and pressure cylinder water to-paving cotton to pine for-combing Wash, degreasing, go cotton seed hulls (boiling drift), rinsing, adjust pH value, dehydration -- drying -- batch finished product (technique not to dyeing progress Description or dye-free method).

Method three, cold pad-batch method pure cotton spunlace non-woven cloth method (a kind of production technology of cold dome method pure cotton spunlace non-woven cloth, The patent No.: 201710039416.8) by spun lacing at the pure cotton non-woven fabrics of cloth by being washed again after cold dome 4 hours or so come complete ----combing ----the lapping ----drawing-off ----spun lacing is at cloth ----at degreasing, impurity elimination, rinse cycle, technique are as follows: raw cotton shredding Pad and boil bleaching liquor ----coiled ----is stored in swivel mount and is stored at room temperature 4 hours or so ----take volume to wash ----drying ----it rolls up Take bleached cotton fabric (this method dye-free technique).

In conclusion first, second kind of method requires to use height in degreasing, impurity elimination (cotton seed hulls), rinsing, dyeing course The process of warm high pressure cylinder is needed in the process with a large amount of hot water circuit, and recirculated water is recycled for a long time by high powered water pump, Production time is long, and energy consumption is big, takes a long time every time into cylinder process, and labor intensity of workers is big, raw using high temperature and pressure cylinder It is poor to there is also cylinder when production, influences product quality, and need secondary drying.Although the third method reduces degreasing, is rinsed in The production of high temperature and pressure cylinder, but need to will pad the cotton roll after boiling bleaching liquor clot and be stored on swivel mount and stop 4 hours or so, virtually It extends the production time and occupies a large amount of production house and Move Volumes are shelved need to expend a large amount of artificial and expense, due to The specified conditions of cold rolling clot, in the cloth on spool when carrying out next process, the package cloth for first eating liquid is instead volume After come out, such as a yardage roll eat after liquid the clot time 3 hours, time 2 h is unreeled when adding washing, i.e., the cloth being first involved in is most It releases and is washed afterwards, that is formed the difference for chemicals action time having about 5 hours, to cause the consistency of product Difference influences final product quality.In conclusion existing several production methods and device can not mostly accomplish that continuous bleaching dyes Production, there are water, electricity, vapour energy consumption are big, quantity of wastewater effluent is big, and the discontinuity of technique, labor intensity of workers is big, product matter Measure unstable, and production process environment is poor, and the exhaust gas generated in production process can all cause certain shadow to environment and personnel It rings, the requirement phase neck of energy-saving and emission-reduction, clean manufacturing, intelligent chemical plant with national promotion, thus it is proposed that a kind of pure cotton contaminates The continuous production device of color non-woven fabrics.

Summary of the invention

Purpose of the utility model is to overcome the above-mentioned shortcomings and provide a kind of productions of the continous way of pure cotton dyeing non-woven fabrics Device.

Purpose of the utility model is realized as follows:

A kind of continuous production device of pure cotton dyeing non-woven fabrics, including raw cotton opener, carding machine, lapping machine, drawing-off Machine, efficient water calender boil bleaching liquor squeeze device, decatize reaction chamber, efficient rinsing unit, roller dryer, multilayer loose-drying Machine, transition store up cloth case, dyeing liquor squeeze device, vapour steaming colour fixing reaction chamber and high-efficient washing unit, are arranged after high-efficient washing unit There are roller dryer, multilayer loose-drying machine and finished product package machine.

Compared with prior art, the utility model has the beneficial effects that

A kind of continuous production device of pure cotton dyeing non-woven fabrics of the utility model carries out pure cotton spunlace non-woven cloth continuous The process and device of production, especially degreasing impurity elimination (cotton seed hulls), are rinsed, are dyed, soaping, adjusting pH value plus soft mistake Journey needs not move through high temperature and pressure cylinder and cold pad-batch method, carries out pure cotton spunlace non-woven cloth at cloth under open width continuous production, takes off Rouge, impurity elimination (cotton seed hulls), rinsing, dyeing, soap boiling, washing, the processing for adjusting pH value plus soft drying, solve preceding method One, the shortcomings that method two, method three, and it is energy saving, reduce labor intensity of workers, shorten the production time, improve production ring Border improves the pollution of product quality, the discharge for reducing sewage and exhaust gas to environment, and can be required according to factory products same The bleach product and dyeing product that different process is obtained in one equipment, improve the utilization in soil, workshop, equipment, reduce The investment of factory is conducive to the energy-saving and emission-reduction advocated at present, clean manufacturing, intelligent factory construction.

Detailed description of the invention

Fig. 1 is a kind of schematic diagram of the continuous production device of pure cotton dyeing non-woven fabrics of the utility model.

Fig. 2 is the structural schematic diagram of efficient water calender in the utility model.

Fig. 3-1 is the structural schematic diagram that bleaching liquor squeeze device is boiled in the utility model.

Fig. 3-2 is the top view of Fig. 3-1.

Fig. 4-1 is the structural schematic diagram of decatize reaction chamber in the utility model.

Fig. 4-2 is the top view of Fig. 4-1.

Fig. 5-1 is the structural schematic diagram of efficient rinsing machine in the utility model.

Fig. 5-2 is the top view of Fig. 5-1.

Fig. 5-3 is the flow graph of washing lotion.

Fig. 6-1 is the structural schematic diagram of the utility model central roll cylinder drier.

Fig. 6-2 is the top view of Fig. 6-1.

Fig. 7-1 is the structural schematic diagram of multilayer loose-drying machine in the utility model.

Fig. 7-2 is the top view of Fig. 7-1.

Fig. 8-1 is the structural schematic diagram of dyeing liquor squeeze device in the utility model.

Fig. 8-2 is the top view of Fig. 8-1.

Fig. 9-1 is the structural schematic diagram of vapour steaming colour fixing reaction chamber in the utility model.

Fig. 9-2 is the top view of Fig. 9-1.

Figure 10-1 is the structural schematic diagram of high-efficient washing unit in the utility model.

Figure 10-2 is the top view of Figure 10-1.

Figure 10-3 is the structural schematic diagram of efficient water calender.

Figure 10-4 is the structural schematic diagram of PH regulating device.

Figure 10-5 is the top view of Figure 10-4.

Figure 11-1 is the structural schematic diagram of finished product package machine in the utility model.

Figure 11-2 is the top view of Figure 11-1.

Specific embodiment

Referring to Fig. 1 to 11-2, the utility model relates to a kind of continuous production devices of pure cotton dyeing non-woven fabrics, comprising: Raw cotton opener, carding machine, lapping machine, drafting machine, efficient water calender A, boil bleaching liquor squeeze device 8, decatize reaction chamber 9, efficiently It is solid to rinse unit 10, roller dryer 11, multilayer loose-drying machine 12, transition storage cloth case 13, dyeing liquor squeeze device 15, decatize Colour response case 16 and high-efficient washing unit 17, be provided with after high-efficient washing unit 17 roller dryer, multilayer loose-drying machine and Finished product package machine 20.

Raw cotton opener is used for raw cotton shredding: detecting the impurity and different fibre in cotton before shredding, is inhaled raw cotton by blower Enter hopper, carries out thick shredding and smart shredding；

Carding machines are in combing: the cotton after shredding is combed by carding machine, makes cotton fiber at single fiber state, and clear Except the short flannel in cotton, then mixing combing is carried out, being finally combed into cotton fiber is through the fibre web to arrangement, and carding machine is furnished with dedusting System；

Lapping machine is used for cross lapping: fibre web passes through lapping machine with the reciprocal laying of interleaved mode at the thick fibre web of needs, to the greatest extent Amount makes fiber intersect laying at through broadwise, to increase the intensity of fibre web；

Above-mentioned thickness fibre web mesh belt clamps up and down to be compacted carry out to spray water to prewet, and excludes the air in fibre web, fixed fibre web is not Displacement；

Drafting machine is used for drawing-off: above-mentioned thick fibre web being carried out multistage drafting by drafting machine, makes to intersect laying through broadwise Fiber in thick fibre web is subjected to displacement, and keeps fiber alignment intricate, without rule, to reduce the difference through latitudinal strength, and According to the requirement of product, which is arranged uniform；

By above-mentioned fibre web by high pressure water pin puncture, it is subjected to displacement the few fibers in fibre web, fibre web is by support net or turns Drum support, by support net or the reaction force of rotary drum, scatters to fibre web when water needle jet stream penetrates fibre web with irregular direction Reverse side makes the cotton fiber in fibre web that interspersed, displacement occur, tangle, so that fibre web be made to reach reinforcing, and is able into cloth；

Efficient water calender A is used for efficient squezzing: going the efficient water calender A of water utilization on cloth after spun lacing is more as far as possible It removes, the water under rolling can flow back into the reuse of spun lacing part, and few band moisture is conducive to rear road and pads boil bleaching liquor on cloth, pick-up control System is in 70-80%；The efficient water calender A includes driving roller 701, pressurization roller 702, rack 703, has lever and air The air bag pressurizing device 704 and driving motor 705 of spring, 704 pairs of pressurization rollers 702 of pressurizing device press, and removal is located at driving The moisture in cloth between roller 701 and pressurization roller 702；Driving roller 701 passes through motor reducer and shaft coupling and drive Dynamic motor 705 connects, and driving motor 705 is servo motor, the surface of driving roller 701 and pressurization roller 702 coat it is wear-resisting, The winding tube strength of corrosion resistant high elastic rubber, driving roller 701 and pressurization roller 702 is under the line pressure effect of 500N/cm The pick-up difference of left, center, right should be less than 6%；

Bleaching liquor squeeze device 8 is padded for boiling bleaching liquor: boiling bleaching liquor squeeze device 8 includes cabinet 801, pressure-bearing driving roller 802, rubber pressure roller 803, selvage guide roller 804, pressurized rubber roller 805, rubber driving roller 807, liquid showering tube 809, automatic Liquid-adding device 810, fabric input mouth 812 and exit slot 813, cabinet 801 are internally provided with pressure-bearing driving roller 802, pressure-bearing driven roller Several rubber pressure rollers 803 are arranged in 802 tops of cylinder, and pressure-bearing driving roller 802 is driven by servo motor；Inside cabinet 801 also It is provided with selvage guide roller 804, pressurized rubber roller 805 and rubber driving roller 807, rubber driving roller 807 is by servo motor The top of pressure-bearing driving roller 802 is arranged in driving, liquid showering tube 809, and fabric input mouth 812 is respectively arranged with before and after cabinet 801 and is gone out Cloth mouth 813, cloth 811 enter pressure-bearing driving roller 802 through fabric input mouth 812 and selvage guide roller 804, and cloth 811 is wrapped up in Ω shape In pressure-bearing driving roller 802, several rubber pressure rollers 803 of 802 top of pressure-bearing driving roller setting carry out cloth 811 It squeezes, the mostly leaching of the completion of cloth 811 chemicals enters after rolling process by rubber pressurization roller 805 and 807 groups of rubber driving roller more At mangle control device, controlled by the cloth liquid carrying rate of mangle control device in 100-120%；In automatic liquid feeder 810 It is provided with chemicals, chemicals main component is caustic soda, hydrogen peroxide, bleeding agent, stabilizer and water, automatic liquid feeder 810 The import of outlet access liquid showering tube 809, automatic liquid feeder 810 are quantitatively fed according to the technological requirements, and cloth 811 passes through exit slot 813 enter later process；

Decatize reaction chamber 9 is reacted for decatize: decatize reaction chamber 9 includes cabinet 901, major diameter driving roller 902, active Hexagon gets rid of cloth roller 903, fabric guide roll 904, fabric input mouth 905, cloth 906, mesh belt 907, mesh belt driven roller 908, cloth discharge position Control device 909, rotation open-width apparatus 910, major diameter driving roller 911, exit slot 912 and saturated vapor generation trough 913, leaching 906 open width of cloth for boiling bleaching liquor is rolled by fabric input mouth 905 into decatize reaction chamber, and cloth 906 is wrapped in greatly after fabric guide roll 904 902 surface of diameter driving roller, driving roller are driven by servo motor, and the cloth of major diameter driving roller 902 falls place lower section Cloth roller 903 is got rid of equipped with active hexagon, active hexagon gets rid of cloth roller 903 and driven by servo motor, and cloth 906 is through getting rid of cloth rewinder roll Cylinder 903 is formed with one fixed width folding length after patting is stacked in the mesh belt 907 by mesh belt driven roller 908 with movement circulatory motion On, mesh belt driven roller 908 is driven by servo motor, and cloth position control 909, cloth discharge position control is arranged in 907 back segment of mesh belt Device 909 processed plays the role of limit to the cloth 906 banked up, several saturated vapor generation troughs 913 are arranged at 901 bottom of cabinet, Saturated vapor generation trough 913 is located at the lower section of mesh belt 907, and saturated vapor generation trough 913 is the cloth being stacked on mesh belt 907 906 provide heats, and cloth 906 banks up steaming time 30-60 minutes, 102 ° ± 2 of steam temperature, major diameter driving roller 911 by Servo motor drives, and lower section is equipped with rotation open-width apparatus 910 at 911 cloth feeding of major diameter driving roller, and the cloth 906 banked up reaches Technique is drawn after wanting seeking time by major diameter driving roller 911, and 906 open width of cloth being stacked on mesh belt 907 is passed through cloth outputting Mouth 912 enters later process；

Efficient rinsing unit 10 be used for efficient rinsing: efficient rinsing unit 10 include efficient rinsing machine A, efficient water calender B, PH regulating device C and efficient water calender D；

Efficient rinsing machine A include cabinet A01, fabric input mouth A02, fabric guide roll A03, by pressure driven roller A04, pressure roller A05, It is equipped with fabric input mouth A02 before power control roller A06, cylinder A07, steam-heating pipe A08 and partition A11, cabinet A01, cabinet A01 is set It is equipped with fabric guide roll A03, entered through fabric input mouth A02 by fabric guide roll A03, pressurization by pressure driven roller A04, pressure roller A05, cloth A16 Roller A04 and the transmission group formed by pressure driven roller A05, cylinder A07 are uprightly installed in two side wall panels of cabinet A01, pressure roller A05 is promoted and is pressurizeed by the two cylinder A07 in left and right, and pressure roller A05 pressurizes to by pressure driven roller A04, and cloth A16 is in two rollers Between pass through, the surface pressure roller A05 coat acid and alkali-resistance rubber；It is made of stainless steel by pressure driven roller A04, is driven by servo motor； The rear portion cabinet A01 is provided with tension control roll A06, and tension control roll A06 controls tension and the front and back synchronous operation of cloth A16, Tension control roll A06 measures cloth running tension by the weight sensor for being mounted on shaft end, and the tension data detected passes through light Fibre is transferred to the master control system of equipment；One partition A11 is respectively set between the fabric guide roll A03 of the lower part cabinet A01, partition A11's Open at one end, two adjacent partition A11 opening directions are on the contrary, make the washing lotion of the bottom cabinet A01 flow to serpentine-like line, washing lotion Direction of travel forward, backward, the two is on the contrary, 40-90 ° of wash temperature, and wash temperature is by up to for the direction of travel of cloth A16 Low, last lattice temperature is controlled at 40 ° or so；In pressure roller A05 and under the action of by pressure driven roller A04, the surface cloth A16 Impurity and muddy washing lotion are largely extruded, and cloth A16 enters fabric guide roll A03 submergence later, subsequently into pressure roller A05 and by Driven roller A04 is pressed to squeeze, it is reciprocal with this, it is excessively soaked multiple pressure and improves washing effect, to have the function that pure and impure exchange；Washing lotion It is opposite with cloth traffic direction；The lower part of cabinet A01 also sets up several steam-heating pipes A08, and steam-heating pipe A08 is to washing lotion It is heated, steam-heating pipe A08 is provided with electronic temperature controller for controlling temperature, and efficient rinsing machine rear is provided with efficiently Water calender B；

PH regulating device C include cabinet C01, fabric guide roll C04, pressure roller C05, by pressure driven roller C06, cylinder C07, tension Roller C09, pH value control device C10 are controlled, is respectively equipped with fabric input mouth C02 and exit slot C12 before and after cabinet C01；It is set in cabinet 01 It is equipped with pressure roller C05, pressure roller C05 is entered through fabric input mouth C02 by pressure driven roller C06 fabric guide roll C04, cloth C03, is driven by pressure The transmission group of roller C06 and fabric guide roll C04 composition, cylinder C07 is uprightly installed in two side wall panels of cabinet C01, pressure roller C05 by The two cylinder C07 in left and right are promoted and are pressurizeed, and pressure roller C05 pressurizes to by pressure driven roller C06, and cloth C03 leads between two rollers It crosses, cloth C03 is squeezed, and has the function that exchange with chemicals, and the surface pressure roller C05 coats acid and alkali-resistance rubber；It is driven by pressure Dynamic roller C06 is made of stainless steel, and is driven by servo motor；Rear portion is provided with tension control roll C09, tension force in cabinet C01 Roller C09 controls tension and the front and back synchronous operation of cloth C03, and tension control roll C09 is surveyed by the weight sensor for being mounted on shaft end Determine cloth running tension, the tension data detected is transferred to the master control system of equipment by optical fiber；In the liquid bath of the lower part cabinet C01 Acidic chemical is filled, fabric guide roll C04 is immersed in acidic chemical, and cloth is adjusted by filling the liquid bath of acidic chemical Chemical concentration makes cloth reach desired pH value in liquid bath, and the chemical concentration in liquid bath is by a set of pH value control device C10 On-line monitoring, pH value is between 6-7.5；Cloth C03 enters next procedure by exit slot C12 after tension control roll C09；

Efficient water calender D is provided with after PH regulating device C；

Efficient water calender B and efficient water calender D is identical as efficient water calender A structure；

Roller dryer is dried for roller: roller dryer 11 includes drying chamber 1101, Drying 1102, fabric guide roll 1103, tension control roll 1104, fabric input mouth 1105, exit slot 1106, cloth 1107 and weight sensor, drying chamber 1101 is by fashioned iron It constitutes；Cloth 1107 enters drying chamber 1101 through fabric input mouth 1105, and cloth 1107 is S-shaped after fabric guide roll 1103 to be wrapped in Drying 1102 surfaces, for the upper and lower arranged for interval of Drying 1102 on cabinet 1101, the thermal energy of Drying 1102 is steam, each drying Cylinder 1102 is driven by servo motor, and tension control roll 1104 controls tension and the synchronous operation of cloth 1107, tension control roll 1104 weight sensor by being mounted on shaft end measures cloth running tension, and the tension data detected is transferred to by optical fiber to be set Standby master control system；Cloth 1107 enters next procedure through exit slot 1106；Moisture on cloth 07 is dried to band by Drying Water rate 50% or so；

Multilayer loose-drying machine 12 is used for multilayer loose-drying: multilayer loose-drying machine 12 includes drying box 1201, cloth Traction drive roller 1202, endless mesh belt 1204, mesh belt live-roller 1205, cloth 1206, support net roll 1207, goes out fabric input mouth 1203 Cloth mouth 1208, passive guide roller 1209 and heated air circulation device 1212 are provided in drying box 1201 by mesh belt live-roller 1205, passive The several layers net belt type cloth-feeding device that roller 1209, endless mesh belt 1204 and support net roll 1207 form, 1201 top of drying box are close At fabric input mouth 1203 be arranged cloth traction drive roller 1202, cloth 1206 by traction drive roller 1202 draw through fabric input mouth 1203 into Loose formula is placed on endless mesh belt 1204 after entering drying box 1201；The rubber-coated matte cloth in 1202 surface of traction drive roller is to increase roller Frictional force between cylinder and cloth 1206, traction drive roller 1202 are driven by servo motor；Endless mesh belt 1204 is in live-roller 1205 Make circulatory motion under the action of support net roll 1207, mesh belt live-roller 1205 is driven by servo motor, two neighboring endless mesh belt 1204 direction of travel is opposite and dislocation is arranged, upper one layer of ring network is corresponded at the cloth feeding of next layer of endless mesh belt 1204 At cloth outputting with 1204, cloth 1206 is transported in zigzag from top to bottom, and 1201 lower part of drying box is equipped with heated air circulation device 1212, heated air circulation device 1212 is made of blower, air duct and heater, and heated air circulation device 1212 conveys heat into drying box Wind dries cloth 1206 in the state of no-station pole canopy, increases the fluffy and feel of cloth, and the cloth 1206 after drying is by going out Cloth mouth 1208 enters next procedure, and the moisture percentage of cloth controls between 5-8%, and multilayer loose-drying machine 9 is provided with a set of moisture percentage Control device on-line monitoring；

Transition storage cloth case 13 is for storing up cloth: the cloth open width after drying enters transition storage cloth case 13, production product requirement dye When color, the cloth in transition storage cloth case 13 passed through cloth holder into rear road dyeing, and the storage cloth amount 1000 of cloth case 13 is stored up in transition Rice or so；

The cloth of drying is coiled, as bleach product；Enter dyeing liquor squeeze device 15 later；

Dyeing liquor squeeze device 15 is padded for dyeing liquor: dyeing liquor squeeze device 15 include groove body 1501, cloth 1502, The passive pressure roller 1504 of underliquor guide roller 1503, rubber, rubber driven roller 1505, fabric guide roll 1506, liquid bath 1507 and automatic confession Fabric guide roll 1506, underliquor guide roller 1503, the passive pressure roller 1504 of rubber and rubber are arranged inside groove body 1501 for material system 1509 Driven roller 1505 fills dyeing liquor in liquid bath 1507, and dyeing liquor is by 1509 weight feed of automatic feeding system, underliquor guide roller 1503 are immersed in the dyeing liquor of liquid bath 1507, and cloth 1502 enters underliquor guide roller 1503, cloth by fabric guide roll 1506 After 1502 immersion liquid, rubber driven roller 1505 and passive pressure roller 1504 form to pressure roller traction under mangle, driven roller 1505 It is driven by servo motor, the liquid carrying rate of the cloth 1502 after mangle is in 75-95%；

Vapour steaming colour fixing reaction chamber 16 be used for vapour steaming colour fixing: vapour steaming colour fixing reaction chamber 16 include cabinet 1601, cloth 1602, from Dynamic fabric guide roll 1603, fabric input mouth 1604, driving fabric guide roll 1605, tension control roll 1606, exit slot 1607, weight sensor and Saturated vapor generation trough 1610,1601 leading portion of cabinet and back segment have a fabric input mouth 1604 and exit slot 1607 respectively, in cabinet 1601 Several driving fabric guide rolls 1605 are arranged in top, and lower part is provided with several driven fabric guide rolls 1603 in cabinet 1601, and driving is led Cloth rewinder roll 1605 is alternatively arranged with driven fabric guide roll 1603, and driving fabric guide roll 1605 is driven by servo motor, is also set in cabinet 1601 Set several tension control rolls 1606；1602 open width of cloth of exhaust dyeing liquid enters cabinet 1601, cloth by fabric input mouth 1604 Material 1602 passes through the transmitting group formed in driven fabric guide roll 1603 and driving fabric guide roll 1605, and in the work of tension control roll 1606 Tension and front and back synchronous operation with lower its operation of control, tension control roll 1606 is by being mounted on the weight sensor 1609 of shaft end Cloth running tension is measured, the tension data detected is transferred to the master control system of equipment by optical fiber；1601 bottom of cabinet is set It is equipped with saturated vapor generation trough 1610 and heat is provided, saturated vapor generation trough 1610 is located at driven 1603 lower section of fabric guide roll, cloth 1602 steaming time in cabinet 1601 30-60 seconds, 102 ° ± 2 of steam temperature, 1602 open width of cloth after decatize passed through Exit slot 1607 enters later process.

High-efficient washing unit is used for high-efficient washing: high-efficient washing unit 17 includes that low temperature water washing device A, high temperature are soaped device B, hot water cleaning device C, PH regulating device D plus soft device E and efficient water calender F；

Low temperature water washing device A includes cabinet 1701, fabric input mouth 1702, cloth 1703, driven fabric guide roll 1704, pressure roller 1705, by pressure driven roller 1706, cylinder 1707, tension control roll 1709, weight sensor, partition 1711 and steam-heating pipe 1712, fabric input mouth 1702 is equipped in front of cabinet 1701, cabinet 1701 is provided with driven fabric guide roll 1704, pressure roller 1705 and is pressed Driven roller 1706, cloth 1703 enter through fabric input mouth 1702 by driven fabric guide roll 1704, pressure roller 1705 and by pressure driven roller The transmission group of 1706 compositions, pressurized cylinder 1707 are uprightly installed in two side wall panels of cabinet 1701, and pressure roller 1705 is by left and right Two cylinders 1707 are promoted and are pressurizeed, and 1705 pairs of pressure roller are pressurizeed by pressure driven roller 1706, and cloth 1703 leads between two rollers It crosses, 1705 surface of pressure roller coats acid and alkali-resistance rubber；It is made of stainless steel by pressure driven roller 1706, is driven by servo motor；Case 1701 rear portion of body is provided with tension control roll 1709, and tension control roll 1709 controls the tension fortune synchronous with front and back of cloth 1703 Row, jockey pulley 1709 measure cloth running tension by the weight sensor 1710 for being mounted on shaft end, and the tension data detected is logical Cross the master control system that optical fiber is transferred to equipment；One partition is respectively set between the driven fabric guide roll 1704 of 1701 lower part of cabinet 1711, partition 1711 it is open at one end, two adjacent 1711 opening directions of partition are on the contrary, make the washing lotion of 1701 bottom of cabinet Serpentine-like line is flowed to, forward, backward, the two is on the contrary, in pressure roller 1705 for the direction of travel of cloth 1703 for the direction of travel of washing lotion With by under the action of pressure driven roller 1706, the impurity on 1703 surface of cloth and muddy washing lotion are largely extruded, later cloth 1703, which enter driven fabric guide roll 1704, submerges, and squeezes subsequently into pressure roller 1705 and by pressure driven roller 1706, warp reciprocal with this Excessive leaching multiple pressure improves washing effect, to have the function that pure and impure exchange；Washing lotion is opposite with cloth traffic direction；Cabinet 1701 Lower part also set up several steam-heating pipes 1712, steam-heating pipe 1712 heats washing lotion, heating tube 1712 be arranged There is electronic temperature controller for controlling temperature, efficient rinsing machine rear is provided with efficient water calender, the low temperature water washing device A, High temperature is soaped, and device B is identical with hot water cleaning device C-structure, and difference is, the heating temperature of respective heating tube is different, and high temperature It soaps and is provided with liquid automatic supplier 1713 of soaping on device B, liquid automatic supplier 1713 of soaping is that high temperature is soaped device B It soaps needed for quantitative supplement liquid；

PH regulating device D is identical as PH regulating device C-structure；Rear is provided with efficient squezzing at PH regulating device D cloth outputting Machine；

Add the structure of soft device E identical as PH regulating device D, difference is, it is soft for adding chemicals in the liquid bath of soft device E Soft dose, rear at the cloth outputting of soft device D is added to be provided with efficient water calender；

The cloth that high-efficient washing unit 17 comes out enters roller dryer and multilayer loose-drying machine, finally enters product volume Installation 20, the effect of finished product package machine 20 are that cloth is carried out to long (or again) package of meter, and finished product package machine 20 includes that driving is led Pick-up roll 2001, column 2002, the more rib rollers 2003 of driving, storage cloth case 2004, fabric guide roll 2005, shear 2006, wrap-up 2007, driven roller 2008, cloth 2012 and yardage roll 2013, cloth 2012 is by the driving traction roller 2001 that is mounted on column 2002 Traction, by driving more rib rollers 2003 to enter storage cloth case 2004, driving traction roller 2001 is driven by servo motor, drives more rib rollers 2003 are driven by servo motor；Storage cloth case 2004 can store about 1000 meters of clothes, the intermittent winding packaging in road after convenience；Cloth 2012 enter wrap-up 2007 by fabric guide roll 2005, and wrap-up 2007 is by two surface cladding matte rubberized fabric drivings Roller 2008 forms, and winding paper tube is placed on the overcentre of two driven rollers 2008, is driven using the frictional force of two driven rollers Cloth 2012 is wrapped in winding paper tube, to form yardage roll 2013, wrap-up is driven by servo motor；When yardage roll 2013 reaches It is required that stopping operating when length (or quality), the shear 2006 by 2008 front of driven roller is arranged in is cut.

Claims (9)

1. a kind of continuous production device of pure cotton dyeing non-woven fabrics, it is characterised in that: it include raw cotton opener, carding machine, Lapping machine, efficient water calender, boils bleaching liquor squeeze device, is decatize reaction chamber, efficient rinsing unit, roller dryer, more drafting machine Layer loose-drying machine, transition storage cloth case, dyeing liquor squeeze device, vapour steaming colour fixing reaction chamber and high-efficient washing unit, high-efficient washing Roller dryer, multilayer loose-drying machine and finished product package machine are provided with after unit.

2. a kind of continuous production device of pure cotton dyeing non-woven fabrics according to claim 1, it is characterised in that: efficiently roll Water dispenser includes driving roller, pressurization roller, rack, air bag pressurizing device and driving motor with lever and air spring, is added For pressure device to pressurization roller pressure, removal is located at the moisture in the cloth between driving roller and pressurization roller；Driving roller is logical It crosses motor reducer and shaft coupling is connect with driving motor, driving motor is servo motor, the table of driving roller and pressurization roller Face coats wear-resisting, corrosion resistant high elastic rubber, the line pressure of the winding tube strength of driving roller and pressurization roller in 500N/cm The pick-up difference for acting on lower left, center, right should be less than 6%.

3. a kind of continuous production device of pure cotton dyeing non-woven fabrics according to claim 1, it is characterised in that: decatize is anti- Answering case includes that cabinet, the first major diameter driving roller, active hexagon get rid of cloth roller, fabric guide roll, fabric input mouth, cloth, mesh belt, net Band driven roller, cloth position control, rotation open-width apparatus, the second major diameter driving roller, exit slot and saturated vapor hair Raw slot pads and boils the cloth open width of bleaching liquor and enter decatize reaction chamber by fabric input mouth, and cloth is wrapped in first greatly after fabric guide roll Diameter driving roller surface, driving roller are driven by servo motor, are set below the cloth place of falling of the first major diameter driving roller There is active hexagon to get rid of cloth roller, active hexagon gets rid of cloth roller and driven by servo motor, and cloth is got rid of shape after cloth roller is patted It is stacked on the mesh belt by the movement circulatory motion of mesh belt driven roller band at the folding length for having one fixed width, mesh belt driven roller is by servo electricity Cloth position control is arranged in machine driving, mesh belt back segment, and cloth position control plays the work of limit to the cloth banked up With the bottom of box has several saturated vapor generation troughs, and saturated vapor generation trough is located at the lower section of mesh belt, saturated vapor generation trough Cloth to be stacked on mesh belt provides heat, and cloth banks up steaming time 30-60 minutes, 1 ° ± 2 of steam temperature, second largest straight Diameter driving roller is driven by servo motor, and lower section is equipped with rotation open-width apparatus at the second major diameter driving roller cloth feeding, is banked up Cloth is reached after technique wants seeking time and is drawn by the second major diameter driving roller, by the cloth open width being stacked on mesh belt by going out Cloth mouth enters later process.

4. a kind of continuous production device of pure cotton dyeing non-woven fabrics according to claim 1, it is characterised in that: efficiently drift Washing machine group includes efficient rinsing machine, efficient water calender and pH regulating device, efficient rinsing machine include cabinet, fabric input mouth, fabric guide roll, By pressure driven roller, pressure roller, tension control roll, cylinder, steam-heating pipe, weight sensor and partition, cloth feeding is equipped with before cabinet Mouthful, cabinet is provided with fabric guide roll, by pressure driven roller, pressure roller, and cloth enters by fabric guide roll, pressure roller through fabric input mouth and driven by pressure Dynamic roller group at transmission group, cylinder is uprightly installed in two side wall panels of cabinet, and pressure roller is promoted by two cylinders in left and right And pressurization, pressure roller pressurize to by pressure driven roller, cloth passes through between two rollers, and pressurization roller surface coats acid and alkali-resistance rubber；It is pressed Driven roller is made of stainless steel, and is driven by servo motor；Cabinet rear portion is provided with tension control roll, and tension control roll controls cloth Tension and front and back synchronous operation, tension control roll by be mounted on shaft end weight sensor measure cloth running tension, detection To tension data be transferred to by optical fiber the master control system of equipment；One partition is respectively set between the fabric guide roll of lower box, Partition it is open at one end, two adjacent bulkhead apertures are contrary, so that the washing lotion of the bottom of box flows to serpentine-like line, washing lotion Direction of travel forward, the direction of travel of cloth backward, the two on the contrary, 40-90 ° of wash temperature, wash temperature from high to low, most Latter lattice temperature control is at 40 °；In pressure roller and under the action of by pressure driven roller, the impurity of design on fabric surface and the big portion of muddy washing lotion Dividing and is extruded, cloth enters fabric guide roll submergence later, squeezes subsequently into pressure roller and by pressure driven roller, and it is reciprocal with this, pass through More leaching multiple pressures improve washing effect, to have the function that pure and impure exchange；Washing lotion is opposite with cloth traffic direction；The lower part of cabinet Several steam-heating pipes are also set up, steam-heating pipe heats washing lotion, and steam-heating pipe is provided with electronic temperature controller For controlling temperature, efficient rinsing machine rear is provided with efficient water calender；

PH regulating device includes fabric guide roll, by pressure driven roller, pressure roller, cylinder, tension control roll, cylinder and pH value control dress It sets, is respectively equipped with fabric input mouth and exit slot before and after cabinet；Pressure roller is provided in cabinet, by pressure driven roller fabric guide roll, cloth warp The transmission group that fabric input mouth enters pressure roller, formed by pressure driven roller fabric guide roll, pressurized cylinder are uprightly installed on two side walls of cabinet On plate, acidic chemical is filled in lower box liquid bath, fabric guide roll is immersed in acidic chemical, and cloth is by filling acidification The liquid bath of product, adjusting chemical concentration in liquid bath makes cloth reach desired pH value, and the chemical concentration in liquid bath is by a set of The on-line monitoring of pH value control device, pH value is between 6-7.5；Cloth enters lower road work by exit slot after tension control roll Sequence；

Efficient water calender is provided with after pH regulating device.

5. a kind of continuous production device of pure cotton dyeing non-woven fabrics according to claim 1, it is characterised in that: roller dries It carries out in dry machine, roller dryer includes drying chamber, Drying, fabric guide roll, tension control roll, fabric input mouth, exit slot, cloth and again Quantity sensor, drying chamber are made of fashioned iron；Cloth enters drying chamber through fabric input mouth, and cloth is S-shaped after fabric guide roll to be wrapped in Drying Surface, the upper and lower arranged for interval of Drying is on cabinet, and the thermal energy of Drying is steam, and each Drying is driven by servo motor, Tension control roll controls tension and the synchronous operation of cloth, and tension control roll measures cloth by the weight sensor for being mounted on shaft end Running tension, the tension data detected are transferred to the master control system of equipment by optical fiber；Cloth enters lower road work through exit slot Sequence；Moisture on cloth is dried to band water rate 50% by Drying.

6. a kind of continuous production device of pure cotton dyeing non-woven fabrics according to claim 1, it is characterised in that: multilayer pine Formula dryer includes drying box, cloth traction drive roller, fabric input mouth, endless mesh belt, mesh belt live-roller, cloth, support net roll, cloth outputting Mouthful, passive guide roller and heated air circulation device, be provided with by mesh belt live-roller, passive guide roller, endless mesh belt and support net roll group in drying box At several layers net belt type cloth-feeding device, drying upper box part cloth traction drive roller is set at fabric input mouth, cloth is by drawing Driven roller traction loose formula after fabric input mouth enters drying box is placed on endless mesh belt；The rubber-coated matte cloth of traction drive roller surface To increase the frictional force between roller and cloth, traction drive roller is driven by servo motor；Endless mesh belt is in live-roller and support net roll Under the action of make circulatory motion, mesh belt live-roller is driven by servo motor, the direction of travel of two neighboring endless mesh belt it is opposite and Dislocation is arranged, is corresponded at the cloth outputting of upper one layer of endless mesh belt at the cloth feeding of next layer of endless mesh belt, cloth is from top to bottom It is transported in zigzag, drying lower box part is equipped with heated air circulation device, and heated air circulation device is made of blower, air duct and heater, heat Wind circulator heat air delivery into drying box, dries cloth in the state of no-station pole canopy, increases the fluffy and feel of cloth, Cloth after drying enters next procedure by exit slot, and the moisture percentage of cloth controls between 5-8%, and multilayer loose-drying machine is set It is equipped with a set of moisture percentage control device on-line monitoring.

7. a kind of continuous production device of pure cotton dyeing non-woven fabrics according to claim 1, it is characterised in that: dyeing liquor Squeeze device includes groove body, cloth, underliquor guide roller, the passive pressure roller of rubber, rubber driven roller, fabric guide roll, liquid bath and automatic Feeding system, groove body inside are arranged fabric guide roll, underliquor guide roller, the passive pressure roller of rubber and rubber driven roller, fill in liquid bath Dyeing liquor, dyeing liquor are immersed in the dyeing liquor of liquid bath by automatic feeding system weight feed, underliquor guide roller, and cloth is by leading Cloth rewinder roll enters underliquor guide roller, after cloth immersion liquid, rubber driven roller and passive pressure roller form to pressure roller traction under mangle, Driven roller is driven by servo motor, and the liquid carrying rate of the cloth after mangle is in 75-95%.

8. a kind of continuous production device of pure cotton dyeing non-woven fabrics according to claim 1, it is characterised in that: decatize is solid Colour response case includes cabinet, cloth, driven fabric guide roll, fabric input mouth, driving fabric guide roll, tension control roll, exit slot, weight sensing Device and saturated vapor generation trough, cabinet leading portion and back segment have fabric input mouth and exit slot respectively, several drives are arranged in cabinet internal upper part Fabric guide roll is moved, lower part is provided with several driven fabric guide rolls in cabinet, and driving fabric guide roll is alternatively arranged with driven fabric guide roll, drives Fabric guide roll is driven by servo motor, several tension control rolls are also set up in cabinet；The cloth open width of exhaust dyeing liquid by into Cloth mouth enters cabinet, and cloth passes through the transmitting group in driven fabric guide roll and driving fabric guide roll composition, and in the work of tension control roll Tension and front and back synchronous operation with lower its operation of control, tension control roll measure cloth by the weight sensor for being mounted on shaft end Running tension, the tension data detected are transferred to the master control system of equipment by optical fiber；The bottom of box is provided with saturated vapor Generation trough provides heat, and saturated vapor generation trough is located at below driven fabric guide roll, and cloth intracorporal steaming time 30-60 seconds in case Clock, 1 ° ± 2 of steam temperature, the cloth open width after decatize enters later process by exit slot.

9. a kind of continuous production device of pure cotton dyeing non-woven fabrics according to claim 1, it is characterised in that: efficiently wash Washing unit includes that low temperature water washing device, high temperature are soaped device, hot water cleaning device, pH regulating device plus soft device and efficient squezzing Machine；

Low temperature water washing device include cabinet, fabric input mouth, cloth, driven fabric guide roll, pressure roller, by pressure driven roller, cylinder, tension control Roller, weight sensor, partition and steam-heating pipe processed, cabinet front are equipped with fabric input mouth, and cabinet is provided with driven fabric guide roll, pressurization Roller and by pressure driven roller, cloth through fabric input mouth enter by driven fabric guide roll, pressure roller and by pressure drive roller sets at transmission group, add Air cylinder is uprightly installed in two side wall panels of cabinet, and pressure roller is promoted and pressurizeed by two cylinders in left and right, pressure roller pair It is pressurizeed by pressure driven roller, cloth passes through between two rollers, and pressurization roller surface coats acid and alkali-resistance rubber；By pressure driven roller by stainless steel At being driven by servo motor；Cabinet rear portion is provided with tension control roll, and the tension that tension control roll controls cloth is synchronous with front and back Operation, jockey pulley measure cloth running tension by the weight sensor for being mounted on shaft end, and the tension data detected passes through optical fiber It is transferred to the master control system of equipment；One partition, open at one end, the phase of partition are respectively set between the driven fabric guide roll of lower box Two adjacent bulkhead apertures are contrary so that the washing lotion of the bottom of box flows to serpentine-like line, the direction of travel of washing lotion forward, cloth The direction of travel of material backward, on the contrary, in pressure roller and under the action of by pressure driven roller, wash the two by the impurity and muddiness of design on fabric surface Liquid is largely extruded, and cloth is submerged into driven fabric guide roll later, is squeezed subsequently into pressure roller and by pressure driven roller, with this Back and forth, it is excessively soaked multiple pressure and improves washing effect, to have the function that pure and impure exchange；Washing lotion is opposite with cloth traffic direction； The lower part of cabinet also sets up several steam-heating pipes, and steam-heating pipe heats washing lotion, and heating tube is provided with temperature certainly For control device for controlling temperature, efficient rinsing machine rear is provided with efficient water calender, and the low temperature water washing device, high temperature are soaped dress Set identical with hot water wash apparatus structure, difference is, the heating temperature of respective heating tube is different, and high temperature is soaped and set on device It is equipped with liquid automatic supplier of soaping, liquid automatic supplier of soaping is that high temperature is soaped liquid of soaping needed for device quantitatively supplements；

Rear is provided with efficient water calender at pH regulating device cloth outputting；

Add the structure of soft device identical as pH regulating device, difference is, adding chemicals in the liquid bath of soft device is softening agent, Rear at the cloth outputting of soft device is added to be provided with efficient water calender；

Finished product package machine include driving traction roller, column, the more rib rollers of driving, Chu Buxiang, fabric guide roll, shear, wrap-up, Driven roller, cloth and yardage roll, cloth is drawn by the driving traction roller being mounted on column, by driving more rib rollers to enter storage cloth Case, driving traction roller are driven by servo motor, and more rib rollers is driven to be driven by servo motor；Storage cloth case can store 1000 meters of clothes, The intermittent winding packaging in road after convenient；Cloth enters wrap-up by fabric guide roll, and wrap-up is rough by two surface claddings Face rubberized fabric drive roller sets are at winding paper tube is placed on the overcentre of two driven rollers, utilizes the frictional force of two driven rollers Cloth is driven to be wrapped in winding paper tube, to form yardage roll, wrap-up is driven by servo motor；When yardage roll arrival requires length When stop operating, cut by shear in front of driven roller is arranged in.