CN208055645U - Pure cotton bleaches the continuous production device of non-woven fabrics - Google Patents

Pure cotton bleaches the continuous production device of non-woven fabrics Download PDF

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CN208055645U
CN208055645U CN201721871384.XU CN201721871384U CN208055645U CN 208055645 U CN208055645 U CN 208055645U CN 201721871384 U CN201721871384 U CN 201721871384U CN 208055645 U CN208055645 U CN 208055645U
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cloth
roller
pressure
driven
roll
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徐滨
潘征峰
徐婷婷
黄玲丽
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Wuxi Aike Dyeing And Finishing Equipment Co Ltd
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Wuxi Aike Dyeing And Finishing Equipment Co Ltd
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Abstract

The utility model is related to the continuous production devices that a kind of pure cotton bleaches non-woven fabrics.Including raw cotton opener, carding machine, lapping machine, drafting machine, efficient water calender, boil bleaching liquor squeeze device, decatize reaction chamber, efficient rinsing unit, PH regulating devices plus soft device, roller dryer, multilayer loose-drying machine and finished product package machine.Pollution of the discharge and exhaust gas that the utility model is energy saving, reduces labor intensity, shortens the production time, improving production environment, improving product quality, reduce sewage to environment, improve the utilization in soil, workshop, equipment, the input for reducing factory is conducive to the energy-saving and emission-reduction advocated at present, clean manufacturing, intelligent factory construction.

Description

Pure cotton bleaches the continuous production device of non-woven fabrics
Technical field
The utility model is related to the continuous production devices that a kind of pure cotton bleaches non-woven fabrics.Belong to nonwoven production technology neck Domain.
Background technology
Pure cotton non-woven fabrics are also all cotton non-woven fabric, pure cotton spunlace non-woven cloth be with natural cotton fiber by opener, combing, Lapping, drawing-off are organized into cotton net, and spun lacing is carried out to cotton net after pressurizeing using water, and cotton fiber is made to tangle into cloth, utilization it is shorter when Between make fiber at cloth, saved spinning, starching, woven fabric link compared to conventional woven cloth, substantially reduced technological process, saved big The artificial of amount, equipment and energy consumption.Pure cotton non-woven fabrics are widely used in women sanitary articles, beauty and make-up, articles for babies, medical yarn Cloth, operation cloth etc., the impurity mixed in picking, drying, ginning, transportational process due to cotton fiber and cotton are fine It ties up the wax itself carried, fat, lignin etc. and is unfavorable for final products requirement, non-woven fabrics need to be taken off at cloth process Fat, impurity elimination, rinsing, drying.The processing method of current pure cotton spunlace non-woven cloth is:
Pure cotton non-woven fabrics are made after first carrying out degreasing, impurity elimination, rinsing to cotton fiber in method one, and technique is:Antistatic place The washing of reason --- shredding of-raw cotton ----high temperature and pressure cylinder, removes cotton seed hulls at degreasing(Boil drift), rinsing, adjust pH value, dehydration ----dry Dry for use, --------drawing-off is organized into cotton net, and ----spun lacing is at cloth, and ----dehydration ----is adjusted combing ----paving cotton opener again PH value ----plus soft ----dry ----again and batch finished product.
Method two, directly by untreated raw cotton fiber spun lacing Cheng Buhou carry out degreasing, impurity elimination(Cotton seed hulls), rinsing, dry It is dry(A kind of production method of living-hygienic pure cotton non-woven fabrics, the patent No.:201310225725.6), technique is:Raw cotton is opened --------drawing-off is organized into cotton net, and ----spun lacing is at cloth, and ----coiled ----enters high temperature and pressure cylinder water to combing ----paving cotton to pine It washes, degreasing, remove cotton seed hulls(Boil drift), rinsing, adjust pH value plus finished product is batched in soft, dehydration ----drying ----.
Method three, cold pad-batch method pure cotton spunlace non-woven cloth method(A kind of production technology of cold dome method pure cotton spunlace non-woven cloth, The patent No.:201710039416.8)Spun lacing is washed again come complete by cold dome after 4 hours or so at the pure cotton non-woven fabrics of cloth At degreasing, impurity elimination, rinse cycle, technique is:Raw cotton shredding ----comb ----lapping ----drawing-off ----spun lacing is at cloth ---- Bleaching liquor is boiled and is padded ----coiled ----is stored in swivel mount room temperature and is preserved 4 hours or so ----volume is taken to wash ----drying ----volume Take bleached cotton fabric.
In conclusion first, second kind of method is in degreasing, impurity elimination(Cotton seed hulls), rinsing, process is required for using high temperature height The process of cylinder pressure is needed in the process with a large amount of hot water circuit, and recirculated water is recycled for a long time by high powered water pump, production Time is long, and energy consumption is big, time-consuming longer into cylinder process every time, and labor intensity is big, when being produced using high temperature and pressure cylinder It is poor to there is also cylinder, influences product quality, and need secondary drying.Although the third method reduces degreasing, is rinsed in high temperature High pressure cylinder produces, but need to will pad the cotton roll after boiling bleaching liquor clot and be stored on swivel mount and stop 4 hours or so, virtually extends Production time and a large amount of production house is occupied and Move Volumes are shelved need to expend a large amount of artificial and expense, due to cold rolling The specified conditions of clot are rolled up after the package cloth for, when carrying out next process, first eating liquid in the cloth on spool is instead Come, a such as yardage roll eats the 3 hours clot time after liquid, time 2 h is unreeled when adding washing, i.e., the cloth being first involved in is finally to put Go out to be washed, that, which is formed chemicals action time, about 5 hours difference, to cause the consistency of product poor, shadow Ring final product quality.In conclusion existing several production methods and device can not mostly accomplish that continuous bleaching produces, exist Water, electricity, vapour energy consumption are big, and quantity of wastewater effluent is big, and the discontinuity of technique, labor intensity is big, unstable product quality, And production process environment is poor, and the exhaust gas generated in production process can all affect to environment and personnel, with country The energy-saving and emission-reduction of promotion, clean manufacturing, intelligent chemical plant requirement phase neck, thus it is proposed that a kind of pure cotton bleaching non-woven fabrics Continuous production device.
Invention content
Purpose of the utility model is to overcome the above-mentioned shortcomings and provide the continous way productions that a kind of pure cotton bleaches non-woven fabrics Device.
What the purpose of this utility model was realized in:
A kind of continuous production device of pure cotton bleaching non-woven fabrics, including raw cotton opener, carding machine, lapping machine, drawing-off Machine, efficient water calender boil bleaching liquor squeeze device, decatize reaction chamber, efficient rinsing unit, PH regulating devices plus soft device, roller Dryer, multilayer loose-drying machine and finished product package machine.
Compared with prior art, the utility model has the beneficial effects that:
A kind of continuous production device of pure cotton bleaching non-woven fabrics of the utility model, carries out pure cotton spunlace non-woven cloth continuous The process and device of production, especially degreasing, impurity elimination(Cotton seed hulls), rinsing, adjust pH value plus soft process need not be through High temperature high pressure cylinder and cold pad-batch method are crossed, pure cotton spunlace non-woven cloth is carried out into cloth, degreasing, impurity elimination under open width continuous production(Cotton Seed shell), rinsing, adjust pH value, plus it is soft, drying processing, solve the disadvantage that preceding method one, method two, method three, and save About the energy, reduce labor intensity, shorten the production time, improve production environment, improve product quality, reduce sewage Pollution to environment of discharge and exhaust gas, improve the utilization in soil, workshop, equipment, reduce the input of factory, be conducive to mesh The energy-saving and emission-reduction of preceding promotion, clean manufacturing, intelligent factory construction.
Description of the drawings
Fig. 1 is the schematic diagram for the continuous production device that a kind of pure cotton of the utility model bleaches non-woven fabrics.
Fig. 2 is the structural schematic diagram of efficient water calender in the utility model.
Fig. 3-1 is the structural schematic diagram that bleaching liquor squeeze device is boiled in the utility model.
Fig. 3-2 is the vertical view of Fig. 3-1.
Fig. 4-1 is the structural schematic diagram of decatize reaction chamber in the utility model.
Fig. 4-2 is the vertical view of Fig. 4-1.
Fig. 5-1 is the structural schematic diagram of efficient rinsing machine in the utility model.
Fig. 5-2 is the vertical view of Fig. 5-1.
Fig. 5-3 is the flow graph of washing lotion.
Fig. 6-1 is the structural schematic diagram of PH regulating devices in the utility model.
Fig. 6-2 is the vertical view of Fig. 6-1.
Fig. 7-1 is in the utility model plus the structural schematic diagram of soft device.
Fig. 7-2 is the vertical view of Fig. 7-1
Fig. 8-1 is the structural schematic diagram of the utility model central roll cylinder drier
Fig. 8-2 is the vertical view of Fig. 8-1.
Fig. 9-1 is the structural schematic diagram of multilayer loose-drying machine in the utility model.
Fig. 9-2 is the vertical view of Fig. 9-1.
Figure 10-1 is the structural schematic diagram of finished product package machine in the utility model.
Figure 10-2 is the vertical view of Figure 10-1.
Specific implementation mode
Referring to Fig. 1-10, the utility model is related to the continuous production devices that a kind of pure cotton bleaches non-woven fabrics, including raw cotton Opener, lapping machine, drafting machine, efficient water calender 7, boils bleaching liquor squeeze device 8, decatize reaction chamber 9, efficient rinsing at carding machine Unit 10, PH regulating devices 11 plus soft device 12, roller dryer 13, multilayer loose-drying machine 14 and finished product package machine 15.
Raw cotton opener is used for raw cotton shredding:Impurity and the different fibre in cotton are detected before shredding, are inhaled raw cotton by wind turbine Enter hopper, carries out thick shredding and smart shredding;
Carding machines are in combing:Cotton after shredding is combed by carding machine, makes cotton fiber at single fiber state, and clear Except the short flannel in cotton, then mixing combing is carried out, be finally combed into the fibre web that cotton fiber is warp-wise arrangement, carding machine is furnished with dedusting System;
Lapping machine is used for cross lapping:By above-mentioned fibre web by lapping machine with the reciprocal laying of interleaved mode at the thickness of needs Fibre web makes fiber intersect laying at through broadwise, to increase the intensity of fibre web as possible;
Above-mentioned thick fibre web guipure is clamped up and down and is compacted carry out to spray water to prewet, excludes the air in fibre web, it is fixed fine Net unshifts.
Drafting machine is used for drawing-off:Above-mentioned thick fibre web is subjected to multistage drafting by drafting machine, makes to intersect laying through broadwise Thick fibre web in fiber be subjected to displacement, keep fiber alignment intricate, without rule, to reduce the difference through latitudinal strength, And according to the requirement of product, which is arranged uniform;
By above-mentioned fibre web by high pressure water pin puncture, the few fibers in fibre web is made to be subjected to displacement, fibre web by support net or Rotary drum supports, and when liquid drugs injection jet stream penetrates fibre web, by support net or the reaction force of rotary drum, fibre is scattered to irregular direction Net reverse side makes the cotton fiber in fibre web that interspersed, displacement, entanglement occur, to make fibre web reach reinforcing, and is able into cloth;
Efficient water calender 7 is used for efficient squezzing:It goes the efficient water calender 7 of water utilization on cloth after spun lacing is more as possible It removes, the water under rolling can flow back into the reuse of spun lacing part, and few band moisture is conducive to rear road and pads boil bleaching liquor on cloth, pick-up control System is in 70-80%;The efficient water calender A includes driving roller 701, pressurization roller 702, rack 703, carries lever and air The air bag pressue device 704 and driving motor 705 of spring, pressue device 704 press to pressurization roller 702, and removal is located at driving The moisture in cloth between roller 701 and pressurization roller 702;Driving roller 01 passes through motor reducer and shaft coupling and driving Motor 705 connect, driving motor 705 be servo motor, driving roller 701 and pressurization roller 702 surface coat it is wear-resisting, resistance to Line pressure of the winding tube strength of the high elastic rubber of corrosion, driving roller 701 and pressurization roller 702 in 500N/cm acts on bottom left The pick-up difference on the middle right side should be less than 6%;
Bleaching liquor squeeze device 8 is boiled to pad for boiling bleaching liquor:It includes babinet 801, pressure-bearing driving roller to boil bleaching liquor squeeze device 8 802, rubber pressure roller 803, selvage guide roller 804, pressurized rubber roller 805, rubber driving roller 807, liquid showering tube 809, automatic Liquid-adding device 810, fabric input mouth 812 and exit slot 813, babinet 801 are internally provided with pressure-bearing driving roller 802, pressure-bearing driven roller Several rubber pressure rollers 803 are arranged in 802 tops of cylinder, and pressure-bearing driving roller 802 is driven by servo motor;801 inside of babinet is also It is provided with selvage guide roller 804, pressurized rubber roller 805 and rubber driving roller 807, rubber driving roller 807 is by servo motor Driving, liquid showering tube 809, which is arranged before and after the top of pressure-bearing driving roller 802, babinet 801, to be respectively arranged with fabric input mouth 812 and goes out Cloth mouth 813, cloth 811 enter pressure-bearing driving roller 802 through fabric input mouth 812 and selvage guide roller 804, and cloth 811 is wrapped up in Ω shapes In pressure-bearing driving roller 802, several rubber pressure rollers 803 of 802 top of pressure-bearing driving roller setting carry out cloth 811 It squeezes, the mostly leaching of the completion of cloth 811 chemicals enters after rolling process by 807 groups of rubber pressurization roller 805 and rubber driving roller more At mangle control device, controlled in 100-120% by the cloth liquid carrying rate of mangle control device;In automatic liquid feeder 810 It is provided with chemicals, chemicals main component is caustic soda, hydrogen peroxide, bleeding agent, stabilizer and water, automatic liquid feeder 810 The import of outlet access liquid showering tube 809, automatic liquid feeder 810 are quantitatively fed according to technological requirement, and cloth 811 passes through exit slot 813 enter later process;
Decatize reaction chamber 9 is reacted for decatize:Decatize reaction chamber 9 include babinet 901, the first major diameter driving roller 902, Active hexagon gets rid of cloth roller 903, fabric guide roll 904, fabric input mouth 905, cloth 906, guipure 907, guipure driven roller 908, cloth Position control 909, rotation open-width apparatus 910, the second major diameter driving roller 911, exit slot 912 and saturated vapor occur Slot 913 pads 906 open width of cloth for boiling bleaching liquor by fabric input mouth 905 into decatize reaction chamber, and cloth 906 is after fabric guide roll 904 It is wrapped in 902 surface of the first major diameter driving roller, driving roller is driven by servo motor, the first major diameter driving roller 902 The cloth place of falling below equipped with active hexagon get rid of cloth roller 903, active hexagon gets rid of cloth roller 903 and is driven by servo motor Dynamic, the folding length that cloth 906 is formed with one fixed width after getting rid of cloth roller 903 and patting is stacked in by guipure driven roller 908 with action On the guipure 907 of circulatory motion, guipure driven roller 908 is driven by servo motor, and 907 back segment of guipure is arranged cloth discharge position and controls dress 909 are set, cloth position control 909 plays the role of limit to the cloth 906 banked up, and 901 bottom of babinet there are several full With steam generating groove 913, saturated vapor generation trough 913 is located at the lower section of guipure 907, and saturated vapor generation trough 913 is to be stacked in Cloth 906 on guipure 907 provides heat, and cloth 906 banks up steaming time 30-60 minutes, 102 ° ± 2 of steam temperature, and second Major diameter driving roller 911 is driven by servo motor, and lower section is equipped with rotation open-width dress at 911 cloth feeding of the second major diameter driving roller 910 are set, the cloth 906 banked up is drawn after reaching the technological requirement time by the second major diameter driving roller 911, will be stacked in guipure 906 open width of cloth on 907 enters later process by exit slot 912;
Efficient rinsing unit 10 is used for efficient rinsing:Efficient rinsing unit 10 includes efficient rinsing machine A;Efficient rinsing machine A Including babinet 1001, fabric input mouth 1002, fabric guide roll 1004, by pressure driven roller 1006, pressure roller 1005, tension control roll 1009, Cylinder 1007, steam-heating pipe 08, weight sensor and partition board 1011, fabric input mouth 1002 is equipped with before babinet 01, and babinet 1001 is set Be equipped with fabric guide roll 1004, by pressure driven roller 1006, pressure roller 05, cloth 1003 through fabric input mouth 1002 enter by fabric guide roll 1004, Pressure roller 1005 and the transmission group formed by pressure driven roller 1006, cylinder 1007 are uprightly installed on two framed side wallboards of babinet 1001 On, pressure roller 1005 by left and right two cylinders 1007 promoted and pressurizeed, pressure roller 1005 to being pressurizeed by pressure driven roller 1006, Cloth 1003 passes through between two rollers, and 1005 surface of pressure roller coats acid and alkali-resistance rubber;It is made of stainless steel by pressure driven roller 1006, It is driven by servo motor;1001 rear portion of babinet is provided with tension control roll 1009, and tension control roll 1009 controls cloth 1003 Tension and front and back synchronous operation, tension control roll 1009 measure cloth running tension, inspection by the weight sensor mounted on shaft end The tension data measured is transferred to the master control system of equipment by optical fiber;Respectively it is arranged between the fabric guide roll 1004 of 1001 lower part of babinet One partition board 1011, the one end open of partition board 1011, adjacent two 1011 opening directions of partition board are opposite so that 1001 bottom of babinet The washing lotion in portion flows to serpentine-like line, and forward, backward, the two is on the contrary, washing lotion for the direction of travel of cloth 1003 for the direction of travel of washing lotion 40-90 ° of temperature, from high to low, last lattice temperature is controlled at 40 ° or so wash temperature;It is driven in pressure roller 1005 and by pressure Under the action of roller 1006, the impurity on 1003 surface of cloth and muddy washing lotion are largely extruded, and cloth 1003 enters selvage guide later Roller 1004 submerges, and is squeezed subsequently into pressure roller 1005 and by pressure driven roller 1006, reciprocal with this, is washed through excessively soaking multiple pressure raising Effect is washed, to have the function that pure and impure exchange;Washing lotion is opposite with cloth traffic direction;The lower part of babinet 1001 also sets up several A steam-heating pipe 1012, steam-heating pipe 1012 heat washing lotion, and steam-heating pipe 1012 is provided with temp autocontrolled dress It sets for controlling temperature, efficient rinsing machine rear is provided with efficient water calender B;
PH regulating devices 11 are adjusted for PH:PH regulating devices 11 include babinet 1101, fabric input mouth 1102, cloth 1103, Driven fabric guide roll 1104, pressure roller 1105, by pressure driven roller 1106, cylinder 1107, tension control roll 1109, weight sensor, PH value control device 1111 and exit slot 1112 are respectively equipped with fabric input mouth 1102 and exit slot 1112 before and after babinet 1101;Babinet Pressure roller 1105 is provided in 1101, by 1106 driven fabric guide roll 1104 of pressure driven roller, cloth enters through fabric input mouth 1102 to pressurize Roller 1105, the transmission group formed by 1106 driven fabric guide roll 1104 of pressure driven roller, pressurized cylinder 1107 are uprightly installed on babinet On 1101 two framed side wallboards, pressure roller 1105 is promoted and is pressurizeed by two cylinders 1107 in left and right, and pressure roller 05 by pressure to being driven Dynamic roller 1106 pressurizes, and cloth 1103 passes through between two rollers, and cloth 1103 is squeezed, and has the function that exchange with chemicals;Add 1105 surface of pressure roller coats acid and alkali-resistance rubber;It is made of stainless steel by pressure driven roller 1106, is driven by servo motor;Babinet 1101 Interior rear portion is provided with tension control roll 1109, and tension control roll 1109 controls the tension of cloth 1103 and front and back synchronous operation, Power roller 1109 measures cloth running tension by the weight sensor 1110 mounted on shaft end, and the tension data detected passes through optical fiber It is transferred to the master control system of equipment;Acidic chemical is filled in 1101 lower part liquid bath of babinet, driven fabric guide roll 1104 is immersed in acid Property chemicals in, for cloth 1103 by filling the liquid bath of acidic chemical, adjusting chemical concentration in liquid bath makes cloth 1103 arrive Up to the pH value of requirement, the chemical concentration in liquid bath is monitored online by a set of pH value control device 1111, pH value 6-7.5 it Between;Cloth 1103 enters next procedure after tension control roll 1109 by exit slot 1112, rear at PH regulating device cloth outputtings It is provided with and efficient water calender.
Add soft device 12 for plus it is soft:Add soft device 12 identical as PH regulating devices 11, difference lies in add soft device 12 Chemicals is softening agent in liquid bath, and rear at the cloth outputting of soft device 12 is added to be provided with efficient water calender.
Roller dryer 13 is dried for roller:Roller dryer 13 includes drying chamber 1301, Drying 1302, fabric guide roll 1303, tension control roll 1304, fabric input mouth 1305, exit slot 1306, cloth 1307 and weight sensor 1309, drying chamber 1301 by Shaped steel is constituted;Cloth 1307 enters drying chamber 1301 through fabric input mouth 1305, and cloth 1307 is S-shaped after fabric guide roll 1303 to be wrapped in baking 1302 surface of dry cylinder, 1302 upper and lower arranged for interval of Drying is on babinet 1301, and the thermal energy of Drying 1302 is steam, each Drying 1302 is driven by servo motor, and tension control roll 1304 controls tension and the synchronous operation of cloth 1307, tension force Roller 1304 measures cloth running tension by the weight sensor 1309 mounted on shaft end, and the tension data detected is passed by optical fiber It is defeated by the master control system of equipment;Cloth 1307 enters next procedure through exit slot 1306;Moisture on cloth 1307 passes through drying Cylinder is dried to band water rate 50% or so;
Multilayer loose-drying machine 14 is used for multilayer loose-drying:Multilayer loose-drying machine 14 includes drying box 1401, cloth Traction drive roller 1402, endless mesh belt 1404, guipure live-roller 1405, cloth 1406, support net roll 1407, goes out fabric input mouth 1403 Cloth mouth 1408, passive guide roller 1409 and heated air circulation device 1412 are provided in drying box 1401 by guipure live-roller 1405, passive If the dried layer net belt type cloth-feeding device that roller 1409, endless mesh belt 1404 and support net roll 1407 form, 1401 top of drying box are close Cloth traction drive roller 1402 is set at fabric input mouth 1403, cloth 1406 by traction drive roller 1402 draw through fabric input mouth 1403 into Loose formula is placed on endless mesh belt 1404 after entering drying box 1401;The rubber-coated matte cloth in 1402 surface of traction drive roller is to increase roller Frictional force between cylinder and cloth 1406, traction drive roller 1402 are driven by servo motor;Endless mesh belt 1404 is in live-roller 1405 Make circulatory motion under the action of support net roll 1407, guipure live-roller 1405 is driven by servo motor, two neighboring endless mesh belt 1404 direction of travel is opposite and dislocation is arranged, the ring network of last layer is corresponded at the cloth feeding of next layer of endless mesh belt 1404 At cloth outputting with 1404, cloth 1406 is in that zigzag transports from top to bottom, and 1401 lower part of drying box is equipped with heated air circulation device 1412, heated air circulation device 1412 is made of wind turbine, air duct and heater, and heated air circulation device 1412 conveys heat into drying box Wind makes cloth 1406 be dried in the state of no-station pole canopy, increases the fluffy and feel of cloth, and the cloth 1406 after drying is by going out Cloth mouth 1408 enters next procedure, and the moisture percentage of cloth controls between 5-8%, and multilayer loose-drying machine 149 is provided with a set of containing wet Rate control device is monitored online;
Finished product package machine 15 is wrapped for finished product:The effect of finished product package machine 15 is that cloth is carried out meter length(Or again)Volume Dress, finished product package machine 15 include driving carry-over pinch rolls 1501, column 1502, the more rib rollers 1503 of driving, storage cloth case 1504, fabric guide roll 1505, shear 1506, wrap-up 1507, driven roller 1508, cloth 1512 and yardage roll 1513, cloth 1512 is by being mounted on Driving carry-over pinch rolls 1501 on column 1502 are drawn, and by driving more rib rollers 1503 to enter storage cloth case 1504, drive carry-over pinch rolls 1501 are driven by servo motor, and more rib rollers 1503 is driven to be driven by servo motor;Storage cloth case 1504 can store about 1000 meters of clothes, The intermittent winding packaging in road after convenient;Cloth 1512 enters wrap-up 1507 by fabric guide roll 1505, and wrap-up 1507 is Matte rubberized fabric driven roller 08 being coated by two surfaces to form, winding paper tube is placed on the overcentre of two driven rollers 1508, Drive cloth 1512 to be wrapped in winding paper tube using the frictional force of two driven rollers, to form yardage roll 1513, wrap-up by Servo motor drives;When the arrival of yardage roll 1513 requires length(Or quality)When stop operating, by being arranged in the front of driven roller 1508 Shear 1506 cut.

Claims (10)

1. a kind of continuous production device of pure cotton bleaching non-woven fabrics, it is characterised in that:It include raw cotton opener, carding machine, Lapping machine, efficient water calender, boils bleaching liquor squeeze device, decatize reaction chamber, efficient rinsing unit, PH regulating devices, adds drafting machine Soft device, roller dryer, multilayer loose-drying machine and finished product package machine.
2. a kind of continuous production device of pure cotton bleaching non-woven fabrics according to claim 1, it is characterised in that:Efficiently roll Water dispenser includes driving roller, pressurization roller, rack, air bag pressue device and driving motor with lever and air spring, is added Pressure device is to pressurization roller pressure, the moisture in cloth of the removal between driving roller and the roller that pressurizes;Driving roller is logical It crosses motor reducer and shaft coupling is connect with driving motor, driving motor is servo motor.
3. a kind of continuous production device of pure cotton bleaching non-woven fabrics according to claim 1, it is characterised in that:Boil bleaching liquor Squeeze device include babinet, pressure-bearing driving roller, rubber pressure roller, selvage guide roller, pressurized rubber roller, rubber driving roller, Liquid showering tube, automatic liquid feeder, fabric input mouth and exit slot, box house are provided with pressure-bearing driving roller, in pressure-bearing driving roller Several rubber pressure rollers are arranged in portion, and pressure-bearing driving roller is driven by servo motor;Box house is additionally provided with selvage guide roller, adds Pressure rubber roller and rubber driving roller, rubber driving roller are driven by servo motor, and liquid showering tube is arranged in pressure-bearing driving roller Top, be respectively arranged with fabric input mouth and exit slot before and after babinet, cloth enters pressure-bearing driven roller through fabric input mouth and selvage guide roller Cylinder, cloth are wrapped in Ω shapes in pressure-bearing driving roller, several rubber pressure rollers of pressure-bearing driving roller top setting are to cloth Material is squeezed, cloth complete chemicals soak more roll to enter after process roller pressurizeed by rubber and rubber driving roller forms Mangle control device is controlled by the cloth liquid carrying rate of mangle control device in 100-120%;It is provided in automatic liquid feeder Chemicals, chemicals main component are caustic soda, hydrogen peroxide, bleeding agent, stabilizer and water, the outlet access leaching of automatic liquid feeder The import of liquid pipe, automatic liquid feeder are quantitatively fed according to technological requirement.
4. a kind of continuous production device of pure cotton bleaching non-woven fabrics according to claim 1, it is characterised in that:Decatize is anti- It includes that babinet, the first major diameter driving roller, active hexagon get rid of cloth roller, fabric guide roll, fabric input mouth, cloth, guipure, net to answer case Band driven roller, cloth position control, rotation open-width apparatus, the second major diameter driving roller, exit slot and saturated vapor hair Raw slot pads and boils the cloth open width of bleaching liquor and enter decatize reaction chamber by fabric input mouth, and it is big that cloth is wrapped in first after fabric guide roll Diameter driving roller surface, driving roller are driven by servo motor, are set below the cloth place of falling of the first major diameter driving roller There is active hexagon to get rid of cloth roller, active hexagon gets rid of cloth roller and driven by servo motor, cloth shape after getting rid of cloth roller and patting At there is the folding length of one fixed width to be stacked on the guipure for acting circulatory motion by guipure driven roller band, guipure driven roller is by servo electricity Machine drives, and cloth position control is arranged in guipure back segment, and cloth position control plays the cloth banked up in the work of limit With the bottom of box has several saturated vapor generation troughs, saturated vapor generation trough to be located at the lower section of guipure, saturated vapor generation trough Cloth to be stacked on guipure provides heat, and cloth banks up steaming time 30-60 minutes, 1 ° ± 2 of steam temperature, second largest straight Diameter driving roller is driven by servo motor, and lower section is equipped with rotation open-width apparatus at the second major diameter driving roller cloth feeding, banks up Cloth is drawn after reaching the technological requirement time by the second major diameter driving roller, by the cloth open width being stacked on guipure by going out Cloth mouth enters later process.
5. a kind of continuous production device of pure cotton bleaching non-woven fabrics according to claim 1, it is characterised in that:Efficiently drift Washing machine group includes efficient rinsing machine, efficient rinsing machine include babinet, fabric input mouth, fabric guide roll, by pressure driven roller, pressure roller, tension Roller, cylinder, steam-heating pipe, weight sensor and partition board are controlled, is equipped with fabric input mouth before babinet, babinet is provided with fabric guide roll, quilt Press driven roller, pressure roller, cloth through fabric input mouth enter by fabric guide roll, pressure roller and by pressure drive roller sets at transmission group, cylinder It is uprightly installed on two framed side wallboards of babinet, pressure roller is promoted and pressurizeed by two cylinders in left and right, and pressure roller by pressure to being driven Dynamic roller pressurization, cloth pass through between two rollers, and pressurization roller surface coats acid and alkali-resistance rubber;It is made of stainless steel by pressure driven roller, by Servo motor drives;Babinet rear portion is provided with tension control roll, and tension control roll controls the tension of cloth and front and back synchronous operation, Tension control roll measures cloth running tension by the weight sensor mounted on shaft end, and the tension data detected is passed by optical fiber It is defeated by the master control system of equipment;One partition board is respectively set between the fabric guide roll of lower box, the one end open of partition board, adjacent two A bulkhead apertures direction is opposite so that the washing lotion of the bottom of box flows to serpentine-like line, the direction of travel of washing lotion forward, the row of cloth Backward into direction, the two is on the contrary, 40-90 ° of wash temperature, from high to low, last lattice temperature controls on 40 ° of left sides wash temperature It is right;In pressure roller and under the action of by pressure driven roller, the impurity of design on fabric surface and muddy washing lotion are largely extruded, later cloth It submerges into fabric guide roll, is squeezed subsequently into pressure roller and by pressure driven roller, it is reciprocal with this, improve washing effect through excessively soaking multiple pressure Fruit, to have the function that pure and impure exchange;Washing lotion is opposite with cloth traffic direction;The lower part of babinet also sets up several steam and adds Heat pipe, steam-heating pipe heat washing lotion, and steam-heating pipe is provided with electronic temperature controller for controlling temperature, High-efficient Water Washing machine rear is provided with efficient water calender.
6. a kind of continuous production device of pure cotton bleaching non-woven fabrics according to claim 1, it is characterised in that:PH is adjusted Device include babinet, fabric input mouth, cloth, driven fabric guide roll, pressure roller, by pressure driven roller, cylinder, tension control roll, weight pass Sensor, pH value control device and exit slot are respectively equipped with fabric input mouth and exit slot before and after babinet;Be provided in babinet pressure roller, The transmission group for being entered pressure roller by the driven fabric guide roll of pressure driven roller, cloth through fabric input mouth, being formed by the driven fabric guide roll of pressure driven roller, Pressurized cylinder is uprightly installed on two framed side wallboards of babinet, and pressure roller is promoted and pressurizeed by two cylinders in left and right, pressure roller To being pressurizeed by pressure driven roller, cloth passes through between two rollers, and cloth is squeezed, and has the function that exchange with chemicals;Pressure roller Surface coats acid and alkali-resistance rubber;It is made of stainless steel by pressure driven roller, is driven by servo motor;Rear portion setting is tensioned in babinet Roller is controlled, tension control roll controls the tension of cloth and front and back synchronous operation, and jockey pulley is by the weight sensor mounted on shaft end Cloth running tension is measured, the tension data detected is transferred to the master control system of equipment by optical fiber;In lower box liquid bath Acidic chemical is filled, driven fabric guide roll is immersed in acidic chemical, and cloth is adjusted by filling the liquid bath of acidic chemical Chemical concentration makes cloth reach desired pH value in liquid bath, and the chemical concentration in liquid bath is online by a set of pH value control device Monitoring, pH value is between 6-7.5;Cloth enters next procedure, PH regulating device cloth outputtings after tension control roll by exit slot Place rear is provided with efficient water calender.
7. a kind of continuous production device of pure cotton bleaching non-woven fabrics according to claim 1, it is characterised in that:Add soft dress Set identical as PH regulating devices, difference lies in add in the liquid bath of soft device chemicals to be softening agent, at the cloth outputting for adding soft device Rear is provided with efficient water calender.
8. a kind of continuous production device of pure cotton bleaching non-woven fabrics according to claim 1, it is characterised in that:Roller dries Dry machine includes drying chamber, Drying, fabric guide roll, tension control roll, fabric input mouth, exit slot, cloth and weight sensor, and drying chamber is by type Steel is constituted;Cloth enters drying chamber through fabric input mouth, and cloth is S-shaped after fabric guide roll to be wrapped in Drying surface, between Drying is upper and lower Every being arranged on babinet, the thermal energy of Drying is steam, and each Drying is driven by servo motor, and tension control roll controls cloth Tension and synchronous operation, tension control roll by mounted on shaft end weight sensor measure cloth running tension, detect Tension data is transferred to the master control system of equipment by optical fiber;Cloth enters next procedure through exit slot;Moisture on cloth is logical It crosses Drying and is dried to band water rate 50% or so.
9. a kind of continuous production device of pure cotton bleaching non-woven fabrics according to claim 1, it is characterised in that:Multilayer pine Formula dryer includes drying box, cloth traction drive roller, fabric input mouth, endless mesh belt, guipure live-roller, cloth, support net roll, cloth outputting Mouthful, passive guide roller and heated air circulation device, be provided with by guipure live-roller, passive guide roller, endless mesh belt and support net roll group in drying box If at dried layer net belt type cloth-feeding device, drying upper box part cloth traction drive roller is set at fabric input mouth, cloth is by drawing Driven roller traction loose formula after fabric input mouth enters drying box is placed on endless mesh belt;The rubber-coated matte cloth of traction drive roller surface To increase the frictional force between roller and cloth, traction drive roller is driven by servo motor;Endless mesh belt is in live-roller and support net roll Under the action of make circulatory motion, guipure live-roller is driven by servo motor, the direction of travel of two neighboring endless mesh belt it is opposite and Dislocation is arranged, is corresponded at the cloth feeding of next layer of endless mesh belt at the cloth outputting of the endless mesh belt of last layer, cloth is from top to bottom It is transported in zigzag, drying lower box part is equipped with heated air circulation device, and heated air circulation device is made of wind turbine, air duct and heater, heat Wind circulator heat air delivery into drying box, makes cloth be dried in the state of no-station pole canopy, increases the fluffy and feel of cloth, Cloth after drying enters next procedure by exit slot, and the moisture percentage of cloth controls between 5-8%, and multilayer loose-drying machine is set It is equipped with a set of moisture percentage control device on-line monitoring.
10. a kind of continuous production device of pure cotton bleaching non-woven fabrics according to claim 1, it is characterised in that:Finished product Package machine include driving carry-over pinch rolls, column, the more rib rollers of driving, Chu Buxiang, fabric guide roll, shear, wrap-up, driven roller, Cloth and yardage roll, cloth are drawn by the driving carry-over pinch rolls on column, and by driving more rib rollers to enter Chu Buxiang, driving is led Pick-up roll is driven by servo motor, and more rib rollers is driven to be driven by servo motor;Storage cloth case can store about 1000 meters of clothes, road after facilitating Intermittent winding packaging;Cloth enters wrap-up by fabric guide roll, and wrap-up is to coat matte rubberized fabric by two surfaces Drive roller sets are at winding paper tube is placed on the overcentre of two driven rollers, and cloth is driven using the frictional force of two driven rollers It is wrapped in winding paper tube, to form yardage roll, wrap-up is driven by servo motor;Stop turning when yardage roll arrival requires length It is dynamic, it is cut by the shear being arranged in front of driven roller.
CN201721871384.XU 2017-12-28 2017-12-28 Pure cotton bleaches the continuous production device of non-woven fabrics Active CN208055645U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108004676A (en) * 2017-12-28 2018-05-08 无锡市艾克斯染整设备有限公司 Pure cotton bleaches the continuous production method and device of non-woven fabrics

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108004676A (en) * 2017-12-28 2018-05-08 无锡市艾克斯染整设备有限公司 Pure cotton bleaches the continuous production method and device of non-woven fabrics

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