CN204080428U - The continuous zero-emission dyeing machine of a kind of multifunction ultrasonic ion - Google Patents
The continuous zero-emission dyeing machine of a kind of multifunction ultrasonic ion Download PDFInfo
- Publication number
- CN204080428U CN204080428U CN201420530034.7U CN201420530034U CN204080428U CN 204080428 U CN204080428 U CN 204080428U CN 201420530034 U CN201420530034 U CN 201420530034U CN 204080428 U CN204080428 U CN 204080428U
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- China
- Prior art keywords
- dyeing
- dyeing machine
- emission
- continuous zero
- unreels
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- Expired - Fee Related
Links
- 238000004043 dyeing Methods 0.000 title claims abstract description 57
- 238000004804 winding Methods 0.000 claims abstract description 16
- 238000010025 steaming Methods 0.000 claims abstract description 15
- 238000001035 drying Methods 0.000 claims abstract description 13
- 238000006243 chemical reaction Methods 0.000 claims abstract description 9
- 238000005987 sulfurization reaction Methods 0.000 claims description 20
- 239000004744 fabric Substances 0.000 claims description 17
- 238000004040 coloring Methods 0.000 claims description 16
- 150000002500 ions Chemical class 0.000 claims description 15
- 235000000177 Indigofera tinctoria Nutrition 0.000 claims description 11
- 229940097275 indigo Drugs 0.000 claims description 11
- COHYTHOBJLSHDF-UHFFFAOYSA-N indigo powder Natural products N1C2=CC=CC=C2C(=O)C1=C1C(=O)C2=CC=CC=C2N1 COHYTHOBJLSHDF-UHFFFAOYSA-N 0.000 claims description 11
- 238000003860 storage Methods 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 7
- 239000003795 chemical substances by application Substances 0.000 claims description 6
- 239000004593 Epoxy Substances 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- -1 epoxies quaternary ammonium salt Chemical class 0.000 claims description 3
- 239000000049 pigment Substances 0.000 claims description 3
- 229920000647 polyepoxide Polymers 0.000 claims description 3
- 230000004089 microcirculation Effects 0.000 claims description 2
- 230000004048 modification Effects 0.000 claims description 2
- 238000012986 modification Methods 0.000 claims description 2
- 230000001839 systemic circulation Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 5
- 239000003513 alkali Substances 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000000344 soap Substances 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000010186 staining Methods 0.000 description 8
- 238000005096 rolling process Methods 0.000 description 7
- 239000000975 dye Substances 0.000 description 6
- 229920000742 Cotton Polymers 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 239000005864 Sulphur Substances 0.000 description 2
- 238000006386 neutralization reaction Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 230000004087 circulation Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 235000011121 sodium hydroxide Nutrition 0.000 description 1
- 238000009955 starching Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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- Coloring (AREA)
Abstract
The utility model relates to the continuous zero-emission dyeing machine of a kind of multifunction ultrasonic ion, comprises the system that unreels, etherificate treatment system, ionic reaction formula drying system, Ultrasonic Dyeing system, the infrared ray constant temperature that connect successively and to wet short steaming system and winding system.The beneficial effects of the utility model are: the dry wet rubbing fastness after dyeing is high, and soap and steam colour-fast with alkali, technique is simple, pollute few, can manufacture, can do pin shuttle yarn, widely applicable.
Description
Technical field
The utility model relates to the continuous zero-emission dyeing machine of a kind of multifunction ultrasonic ion.
Background technology
SULPHUR DYES do textile printing and dyeing colouring dyestuff be that our dyeing is commonly used and indispensable raw material, in the past, SULPHUR DYES dyeing course long felt we: 1, COLOR FASTNESS is poor; 2, coloured light is bright-coloured not; 3, powerful decline; 4, chromatogram is incomplete, can not accomplish fresh look; 5, wash water consumption large, seriously polluted and COD value in sewage also and high.
Normal dyeing adopts sulfuration dyeing, its technological process is: unreel → caustic soda bleeding agent boiling-off → dyeing → oxidation → washing → neutralization oxidation → oven dry → (starching) → rolling, the yarn that normal dyeing obtains fades seriously, dry wet rubbing fastness is 2 ~ 3 grades, and washing fastness is 3 ~ 3.5 grades.
My company, through long-term experiment, improves equipment, auxiliary agent and technique, realizes zero washing, and reach zero-emission or micro-discharge (machine scouring water).
Utility model content
The technical problems to be solved in the utility model is: based on the problems referred to above, provides a kind of multifunction ultrasonic ion continuous zero-emission dyeing machine.
The utility model solves the technical scheme that its technical problem adopts: the continuous zero-emission dyeing machine of a kind of multifunction ultrasonic ion, comprises the system that unreels, etherificate treatment system, ionic reaction formula drying system, Ultrasonic Dyeing system, the infrared ray constant temperature that connect successively and to wet short steaming system and winding system.
Further, Ultrasonic Dyeing system is sulfuration coloring system or indigo dyeing system or pigment dyeing system or reactive coating coloring system or reducing dye coloring system.
Further, multifunction ultrasonic ion continuous zero-emission dyeing machine comprises wet short steaming system, indigo dyeing system, the second infrared ray constant temperature of the system that unreels, etherificate treatment system, ionic reaction formula drying system, sulfuration coloring system, the first infrared ray constant temperature that connect successively and to wet short steaming system and winding system.
Further, the system of unreeling is that identical tension unreels system, and winding system is identical tension yarn storage system and multiple-unit identical tension winding system, and this dyeing machine is used for the dyeing of yarn, line.
Further, the system that unreels is for connecting cloth holder, and winding system is folder, and this dyeing machine is used for the dyeing of cloth.
Further, etherificate treatment system is microcirculation and the systemic circulation repeatedly stealthy modification of and coloration system of gradient exchange ion, and comprise the liquid bath that etherificate interfacial agents is housed, etherificate interfacial agents is epoxies quaternary ammonium salt.
The beneficial effects of the utility model are: the dry wet rubbing fastness after dyeing is high, and soap and steam colour-fast with alkali, technique is simple, pollute few, can manufacture, can do pin shuttle yarn, widely applicable.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the utility model is further illustrated.
Fig. 1 is structural representation of the present utility model.
Wherein: 1. identical tension unreels system, 2. etherificate treatment system, 3. ionic reaction formula drying system, 4. sulfuration coloring system, 5. the first infrared ray constant temperature wets short steaming system, 6. indigo dyeing system, and 7. the second infrared ray constant temperature wets short steaming system, 8. identical tension yarn storage system, 9. multiple-unit identical tension winding system.
Detailed description of the invention
By reference to the accompanying drawings the utility model is further described now.The schematic diagram that these accompanying drawings are simplification only illustrates basic structure of the present utility model in a schematic way, and therefore it only shows the formation relevant with the utility model.
A kind of multifunction ultrasonic ion continuous zero-emission dyeing machine as shown in Figure 1 comprises that the identical tension connected successively unreels system 1, etherificate treatment system 2, ionic reaction formula drying system 3, sulfuration coloring system 4, first infrared ray constant temperature wet short steaming system 5, indigo dyeing system 6, second infrared ray constant temperature wets short steaming system 7 and identical tension yarn storage system 8 and multiple-unit identical tension winding system 9.
Identical tension unreels system 1 and comprises programmable logic controller (PLC), tension pick-up, pressure sensor, cylinder and proportioning valve, the output of tension pick-up is electrically connected with the input of pressure sensor, the output of pressure sensor is electrically connected with the input of programmable logic controller (PLC), the output of programmable logic controller (PLC) is electrically connected with the input of proportioning valve, and the output of proportioning valve is electrically connected with the input of cylinder.
Etherificate treatment system 2 comprises liquid bath, filter and circulating pump, deflector roll and the roller of rib more than some is provided with in described liquid bath, the screen pack that at least two-layer order number reduces successively is provided with in filter, filter is connected with liquid bath by conduit, the input of circulating pump is connected with filter, and circulation delivery side of pump is arranged at the top of liquid bath.Liquid bath is built with epoxies quaternary ammonium salt etherificate interfacial agents.
Ionic reaction formula drying system 3 comprises programmable logic controller (PLC), temperature-detecting device, humidity detector and drying plant, drying plant comprises drying cylinder and blower fan, the input of temperature-detecting device and humidity detector is electrically connected with the output of drying cylinder, the output of temperature-detecting device and humidity detector is electrically connected with the input of programmable logic controller (PLC), and the output of programmable logic controller (PLC) is electrically connected with the input of blower fan.
Sulfuration coloring system 4 comprises sulfuration staining bath, be installed on the deflector roll above sulfuration staining bath and symmetrical two ultrasonic units be installed on bottom sulfuration staining bath, heating tube is evenly equipped with in sulfuration staining bath, deflector roll comprises the first rubber rollers be installed on from top to down above sulfuration staining bath, stainless steel rider and the second rubber rollers and be symmetrically distributed in some many ribs deflector rolls of the second rubber rollers both sides, fabric to be dyed is successively through many ribs deflector roll, stainless steel rider and the second rubber rollers gap, many ribs deflector roll, sulfuration dyeing is carried out in first rubber rollers and stainless steel rider gap, many leachings are rolled more, increase tinctorial yield, improve Color.
Indigo dyeing system 6 has fabric transmitting device and staining trough, and fabric transmitting device comprises some deflector rolls and many ribs roller, and many ribs roller is positioned at staining trough, and the bottom of staining trough is provided with supersonic generator, and fabric transmitting device is also provided with cam mechanism.
First infrared ray constant temperature short steaming system 5, the second infrared ray constant temperature short steaming system 7 that wets that wets includes sealing steam box, the medial surface of sealing steam box is provided with infrared ray electric heat pipe, be provided with the oil storage tank holding conduction oil bottom sealing steam box, the top of oil storage tank is fixed with two row's deflector rolls.
Identical tension yarn storage system 8 comprises storage rack, and storage rack has fixed support and the liftable support by Driven by Hydraulic Cylinder, the input of hydraulic cylinder is electrically connected with the output of programmable logic controller (PLC).
Multiple-unit identical tension winding system 9 has programmable logic controller (PLC), several have the rolling unit of single-head and control the servo-driver of rolling unit rolling speed, the output of rolling unit is electrically connected with the input of programmable logic controller (PLC), the output of programmable logic controller (PLC) is electrically connected with the input of servo-driver, and the output of servo-driver is electrically connected with the motor of rolling unit; Rolling unit comprises by motor-driven deflector roll, two material volumes, dancer and the cylinders be electrically connected with dancer and potentiometer.
When fabric to be dyed is yarn, yarn unreels system 1 through identical tension successively, etherificate treatment system 2, ionic reaction formula drying system 3, sulfuration coloring system 4, first infrared ray constant temperature wets short steaming system 5, indigo dyeing system 6, second infrared ray constant temperature wets short steaming system 7, identical tension yarn storage system 8 and multiple-unit identical tension winding system 9, carry out sulfuration dyeing and indigo dyeing successively, complete equipment also can change in the order of connection, first carry out indigo dyeing, after carry out sulfuration dyeing, or as required with the feature of fabric, only carry out sulfuration dyeing or only carry out indigo dyeing.Ultrasonic Dyeing system also can be pigment dyeing system or reactive coating coloring system or reducing dye coloring system, adopts ultrasonic unit can effectively improve dye uniformity and tinctorial yield.Be connected with neutralization and oxidation unit after Ultrasonic Dyeing system as required, be connected with the after-treatment device of the desulfurization with sulfuration dyeing, anti-crisp, fixation, soft function after sulfuration coloring system 4, make fabric meet various requirement and needs.
When fabric to be dyed is cloth, the system that unreels of cloth is for connecting cloth holder, and the winding system of cloth is folder.
This dyeing machine can be used for the dyeing of the fabrics such as cotton, fiber crops, artificial cotton, sky silk, polyester-cotton blend, model, yarn, line, grey cloth, dry wet rubbing fastness after dyeing can reach more than 4.5 grades, soap and alkali steam (85 DEG C) colour-fast, technique is simple, pollute few, can manufacture, pin shuttle yarn can be done, widely applicable.
With above-mentioned according to desirable embodiment of the present utility model for enlightenment, by above-mentioned description, relevant staff in the scope not departing from this utility model technological thought, can carry out various change and amendment completely.The technical scope of this utility model is not limited to the content on description, must determine its technical scope according to right.
Claims (6)
1. the continuous zero-emission dyeing machine of multifunction ultrasonic ion, is characterized in that: comprise the system that unreels, etherificate treatment system (2), ionic reaction formula drying system (3), Ultrasonic Dyeing system, the infrared ray constant temperature that connect successively and to wet short steaming system and winding system.
2. the continuous zero-emission dyeing machine of a kind of multifunction ultrasonic ion according to claim 1, is characterized in that: described Ultrasonic Dyeing system is sulfuration coloring system or indigo dyeing system or pigment dyeing system or reactive coating coloring system or reducing dye coloring system.
3. the continuous zero-emission dyeing machine of a kind of multifunction ultrasonic ion according to claim 1, is characterized in that: described multifunction ultrasonic ion continuous zero-emission dyeing machine comprises wet short steaming system (5), indigo dyeing system (6), the second infrared ray constant temperature of the system that unreels, etherificate treatment system (2), ionic reaction formula drying system (3), sulfuration coloring system (4), the first infrared ray constant temperature that connect successively and to wet short steaming system (7) and winding system.
4. the continuous zero-emission dyeing machine of a kind of multifunction ultrasonic ion according to claim 1, it is characterized in that: the described system that unreels is that identical tension unreels system (1), winding system is identical tension yarn storage system (8) and multiple-unit identical tension winding system (9).
5. the continuous zero-emission dyeing machine of a kind of multifunction ultrasonic ion according to claim 1, is characterized in that: the described system that unreels is for connecting cloth holder, and winding system is folder.
6. the continuous zero-emission dyeing machine of a kind of multifunction ultrasonic ion according to claim 1, it is characterized in that: described etherificate treatment system (2) is microcirculation and the systemic circulation repeatedly stealthy modification of and coloration system of gradient exchange ion, comprise the liquid bath that etherificate interfacial agents is housed, etherificate interfacial agents is epoxies quaternary ammonium salt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420530034.7U CN204080428U (en) | 2014-09-15 | 2014-09-15 | The continuous zero-emission dyeing machine of a kind of multifunction ultrasonic ion |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420530034.7U CN204080428U (en) | 2014-09-15 | 2014-09-15 | The continuous zero-emission dyeing machine of a kind of multifunction ultrasonic ion |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204080428U true CN204080428U (en) | 2015-01-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420530034.7U Expired - Fee Related CN204080428U (en) | 2014-09-15 | 2014-09-15 | The continuous zero-emission dyeing machine of a kind of multifunction ultrasonic ion |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204080428U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104233682A (en) * | 2014-09-15 | 2014-12-24 | 常州市奋发印染设备有限公司 | Multifunctional ultrasonic ion continuous zero-discharge dyeing machine and dyeing process thereof |
| CN105155176A (en) * | 2015-09-29 | 2015-12-16 | 中原工学院 | Extra-large circulation pattern ultrasonic rotary screen printing and dyeing machine free of sewage discharge |
-
2014
- 2014-09-15 CN CN201420530034.7U patent/CN204080428U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104233682A (en) * | 2014-09-15 | 2014-12-24 | 常州市奋发印染设备有限公司 | Multifunctional ultrasonic ion continuous zero-discharge dyeing machine and dyeing process thereof |
| CN105155176A (en) * | 2015-09-29 | 2015-12-16 | 中原工学院 | Extra-large circulation pattern ultrasonic rotary screen printing and dyeing machine free of sewage discharge |
| CN105155176B (en) * | 2015-09-29 | 2018-01-30 | 中原工学院 | Super circulation flower pattern ultrasonic wave ROTARY SCREAM PRINTING, the overflow dyeing machine of a kind of without sewage discharge |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150107 Termination date: 20170915 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |