CN106120217B - A kind of energy-efficient loose formula rope form washing process and device - Google Patents
A kind of energy-efficient loose formula rope form washing process and device Download PDFInfo
- Publication number
- CN106120217B CN106120217B CN201610766952.3A CN201610766952A CN106120217B CN 106120217 B CN106120217 B CN 106120217B CN 201610766952 A CN201610766952 A CN 201610766952A CN 106120217 B CN106120217 B CN 106120217B
- Authority
- CN
- China
- Prior art keywords
- rope form
- fabric
- washing
- machine
- roll
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000005406 washing Methods 0.000 title claims abstract description 93
- 239000004744 fabric Substances 0.000 claims abstract description 128
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 51
- 238000001035 drying Methods 0.000 claims abstract description 44
- 239000006210 lotion Substances 0.000 claims abstract description 6
- 239000007921 spray Substances 0.000 claims description 11
- 238000003860 storage Methods 0.000 claims description 10
- 229910001220 stainless steel Inorganic materials 0.000 claims description 9
- 239000010935 stainless steel Substances 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 6
- 238000007689 inspection Methods 0.000 claims description 5
- 239000004677 Nylon Substances 0.000 claims description 4
- 230000003028 elevating effect Effects 0.000 claims description 4
- 229920001778 nylon Polymers 0.000 claims description 4
- 239000004809 Teflon Substances 0.000 claims description 3
- 229920006362 Teflon® Polymers 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 2
- 238000001727 in vivo Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 10
- 239000002759 woven fabric Substances 0.000 abstract description 5
- 230000007613 environmental effect Effects 0.000 abstract description 3
- JMANVNJQNLATNU-UHFFFAOYSA-N oxalonitrile Chemical compound N#CC#N JMANVNJQNLATNU-UHFFFAOYSA-N 0.000 description 10
- 229910000831 Steel Inorganic materials 0.000 description 8
- 239000010959 steel Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 239000003292 glue Substances 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 238000004043 dyeing Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 210000004712 air sac Anatomy 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention discloses the energy-efficient loose formula rope form water washing device of one kind and sets gradually open width entering cloth rack, flat wash trough according into fabric direction, first padding machine, stacking box, the second padding machine, rope form rinsing machine, rope form washes heater box, third padding machine, unwinding machine, dryer and folder.Its technique includes cloth feeding, open washing, roll compacting, banks up, roll compacting, cold water washing, hot water washing, roll compacting, untwisting, drying.The present invention in heap is set to fabric in rope form using the stacking box fabric that will tile；Single head fabric in rope form carries out impregnating to roll in a relaxed state washing, and facilitates dirt and spreads to washing lotion, and technique of the invention has the characteristics of energy saving (water and vapour) environmental protection, safe operation.Particularly suitable for the washing of the fabric in rope form (such as woven fabric) of hightension cannot be born.
Description
Technical field
The invention belongs to dyeing machine apparatus field, in particular to a kind of energy-efficient loose formula rope form washing process and dress
It sets.
Background technique
Washing is step more important in dyeing and printing process, and existing washing equipment is mostly open washing, and knitted fabric, woven fabric print
The washing more water consumption of flower front and back consumes vapour.
Summary of the invention
It is a kind of durable the invention reside in providing, unsuitable thread bare fabric, and the energy-efficient Song Shisheng of energy-saving safety
Shape washing process and device are washed after being suitable for the energy-efficient washing of loose formula rope form and stamp of knitted fabric, woven fabric.
In order to achieve the above objectives, the specific technical solution of the present invention is as follows:
A kind of energy-efficient loose formula rope form water washing device is disposed with open width entering cloth rack according into fabric direction, puts down
Washing trough, the first padding machine, stacking box, the second padding machine, rope form rinsing machine, rope form wash heater box, third padding machine, unwinding machine, drying
Machine and folder；
The stacking box includes cabinet, is additionally provided with hexagonal roller on the cabinet, along cloth feeding (fabric) direction, the case
It is disposed with " J " shape cloth storage trough, selvage guide ring and nylon roller in vivo, the cloth storage trough is bevel structure, during the selvage guide ring is
Idle loop shape.
The rope form rinsing machine includes body, and adjacent contact is provided with the first rubber roller and the second rubber roller, institute in the body
It states and is additionally provided with guide roller and roll in body, be provided with several on the roll and roll a little；
As described in rope form rinsing machine, difference is outside the rope form rinsing machine rope form washing heater box other structures
It is provided with heater box week, the heater box two sides are equipped with Manual elevating type door and window, set that there are two inspection openings on the door and window, described
Heating tube is provided in rope form washing heater box.
The dryer includes bracket, and two note drying cylinders are provided on bracket, and every column drying cylinder is made of 10 drying cylinders, and described 10
The trapezoidal shape of drying cylinder is folded to be set, and the drying cylinder connects drainpipe, and circulating water chennel, the drainpipe is arranged in the frame bottom
Connect circulating water chennel.
Heater box temperature is washed for control rope form, the heating tube is provided with Pneumatic diaphragm valve and shut-off valve.
To cooperate the folded structure for setting drying cylinder, so that fabric, along trapezoidal importing, the drying cylinder diameter is 800mm, the baking
The material of cylinder is stainless steel.
For convenience for observing the water flushed condition in heater box, while preventing user from scalding, the heater box two sides are equipped with
Manual elevating type door and window, the door and window are equipped with inspection opening.
For the drying effect for improving drying cylinder, the drying cylinder surface is coated with Teflon.
For saving vapour, the drain pipe port is provided with steam trap.
Sufficiently to wash, there are two rope form rinsing machine settings, and the rope form washing heater box is set as three, described
Rope form rinsing machine is additionally provided between rope form washing heater box and third padding machine.
A kind of energy-efficient loose formula rope form washing process, comprising the following steps:
Step 1: open width is into fabric；
Step 2: open width fabric open washing in flat wash trough；
Step 3: carrying out roll compacting to open width fabric；
Step 4: open width fabric is placed in stacking box, tiling fabric heap in stacking box is set to fabric in rope form；
Step 5: carrying out roll compacting to fabric in rope form；
Cold water washing is carried out step 6: fabric in rope form is placed in rope form loose-type washing machine；
Article 7: by fabric in rope form by carrying out hot water washing in rope form washing heater box；
Step 8: carrying out roll compacting to fabric in rope form；
Step 9: fabric in rope form is formed open width fabric by untwisting；
Step 10: open width fabric is passed through drying machine drying, and export.
To reach higher cleannes, cold water washing process is added between the 7th step and the 8th step, by the 7th step heat
Cold water washing is carried out again in fabric in rope form merging rope form loose-type washing machine after water washing.
The present invention in heap is set to fabric in rope form using the stacking box fabric that will tile；Single head fabric in rope form in a relaxed state into
Row dipping, which rolls, to be washed, and is facilitated dirt and is spread to washing lotion, cold water washing is then carried out in rope form loose-type washing machine and in rope form water
It washes heater box and carries out hot water washing, finally dried in dryer, technique of the invention has energy saving (water and vapour) environmental protection,
It is durable, the characteristics of unsuitable thread bare fabric, safe operation.Particularly suitable for the fabric in rope form of hightension cannot be born (such as
Woven fabric) washing.
The present invention is further elaborated below by way of Detailed description of the invention and specific embodiment.
Detailed description of the invention
Fig. 1 be the energy-efficient loose formula rope form water washing device of the present invention structural schematic diagram (cloth feeding direction be from the right side to
It is left)；
Fig. 2 is the top view of the energy-efficient loose formula rope form water washing device of the present invention (cloth feeding direction is from right to left)；
Fig. 3 is the structural schematic diagram of the first padding machine of the invention；
Fig. 4 is the structural schematic diagram of stacking box of the present invention；
Fig. 5 is the structural schematic diagram of rope form rinsing machine of the present invention；
Fig. 6 is the top view of rope form rinsing machine of the present invention；
Fig. 7 is the structural schematic diagram that rope form of the present invention washes heater box；
Fig. 8 is the structural schematic diagram of dryer of the present invention.
Label declaration
Open width entering cloth rack 1, flat wash trough 2, the first padding machine 3, stacking box 4, rack 38, upper roller 31, lower roll 32, hexagonal roller 41,
Cloth storage trough 48, selvage guide ring 42, nylon roller 43, cabinet 49, the second padding machine 5, rope form rinsing machine 6, body 61, the first rubber roller 62, the
Two rubber rollers 63, roll 64, guide roller 65 roll a little 641, and rope form washes heater box 7, heater box 71, door and window 72, inspection opening 73, the
Three padding machines 8, unwinding machine 9, dryer 10, bracket 1001, drying cylinder 101, steam trap 102, drainpipe 103, circulating water chennel 104 are fallen
Cloth holder 11.
Specific embodiment
Drying cylinder principle of heating described herein of stating is to be heated using steam, and steam is passed through the steam of dryer by main steam range
Pipe, introduces respectively in each drying cylinder.Regulating valve, safety valve and each one, pressure gauge are respectively arranged on every admission end steam inlet pipe, when
When steam pressure is more than authorized pressure on unit area, safety valve will be automatically turned on, and release the steam of superpressure.Into in drying cylinder
Steam, transfer heat to drying cylinder, then passed to around after the aqueous fabric on drying cylinder surface by drying cylinder surface, steam due to
It has scattered and disappeared heat and has been condensed into water, drying cylinder is discharged by drain bucket or siphon pipe in condensed water, into drainpipe.
A kind of energy-efficient loose formula rope form water washing device (as shown in figures 1-8) sets gradually flat according into fabric direction
Width entering cloth rack 1, flat wash trough 2, the first padding machine 3, stacking box 4, the second padding machine 5, two rope form rinsing machines 6, three rope form washings add
Hot tank 7, third padding machine 8, unwinding machine 9, dryer 10, folder 11.It can between the rope form washing heater box and third padding machine
Rope form rinsing machine has been set as needed and has carried out cold water washing.
For the open width entering cloth rack 1 for open width into fabric (cloth), the flat wash trough 2 infiltrates fabric for prewashing, described flat
Washing trough 2 is provided with 7 groups of φ 125mm composite guide cloth rewinder rolls.Arrangement mode is upper three lower four, is specially provided with 3 above flat wash trough 2
Composite guide cloth rewinder roll is organized, (infiltration) is provided with 4 groups of composite guide cloth rewinder rolls in flat wash trough 2.
First padding machine 3 is preferably two rolling vehicles, and first padding machine 3 in rack 38, the rack 38 including being arranged
There are upper roller 31 and lower roll 32, the upper roller 31 and lower roll 32 are disposed adjacent, it is passed through between the upper roller 31 and lower roll 32 for fabric,
So that fabric removes extra washing lotion under upper roller 31 and the pressure of lower roll 32.The rack 38 is casting, and the upper roller 31 is quilt
Dynamic roller, the 31 roller diameter Ф 250 of upper roller, the upper roller 31 are rubber coated roller core.The roller core of the upper roller 31 is that heavy wall is seamless
Steel pipe, the rubber table hardness of the upper roller 31 are 82 ± 2, and the rubber is fourth cyanogen glue.
The lower roll 32 is drive roll, and roller diameter Ф 250, the lower roll 32 is rubber coated roller core.32 roller core of lower roll
For thick-walled seamless steel pipes, rubber table hardness is 90 ± 2, and the rubber is fourth cyanogen glue.Preferably, gap bridge selvage guide is equipped with before rolling a little
Roller, the diameter 125mm of gap bridge fabric guide roll.DN20 spray tube is provided on the gap bridge fabric guide roll.The pressurization of first padding machine 3
Mode is to pass through tribute bar indirect weighting by cylinder.
It is provided with the alternating current generator of 4w in the rack 38, for driving lower roll 32 to rotate, is also set up in the rack 38
There are retarder, preferably cycloidal-pin gear speed reducer, fabric after flat wash trough 2 impregnates after 3 roll compacting of the first padding machine, knit by removal
Moisture on object.
The stacking box 4 includes cabinet 49, is additionally provided with hexagonal roller 41 on the cabinet 49, along cloth feeding (fabric) side
To being disposed with " J " shape cloth storage trough 48 in the cabinet 49, selvage guide ring 42, nylon roller 43,48 structure of cloth storage trough are a left side
Low right high bevel structure, open width fabric is promoted in J cloth storage trough 48 by hexagonal roller 41 carries out loose formula dipping, the cloth storage trough 48
It is interior to be full of cleaning solution.The selvage guide ring 42 is hollow ring, and hollow structure is passed through for fabric, so that the fabric of open width is led in annular
Leading for cloth ring 42 turn down into rope form.The cabinet 49 is equipped with spray tube, and the spray port of the spray tube is directed at hollow ring,
So that spray tube carries out hydro-peening to fabric in rope form.Spray tube cleans fabric in rope form, carries out prepared washing, and submissive rope form for washing
Fabric, in case the winding of fabric damages,
Second padding machine 5 is two roller rope form padding machines, and for example described first padding machine of other structures, difference is: the second padding machine 5
Rack use 4mm stainless steel plate welding fabrication after laser machining centre is processed automatically.The drive roll of second padding machine 5 and
Passive roller diameter is 210 mm of φ, and rubber material is packet fourth cyanogen glue, and 5 pressuring method of the second padding machine is 100 mm of φ × 50-
Pressurization is pushed away under 25 cylinders；Because the thickness of fabric is different, cylinder stroke is using adjustable.Transmission is 3KW ac motor and cycloid
Pinwheel reduction box drives through sprocket wheel shaft coupling.With stainless steel hexagonal roller cropping.It is provided with bearing on the drive roll and passive guide roller,
Because washing fabric difference causes to roll a unbalance stress, it is easily damaged spherical bearing.Therefore use SN heavy bearing and heavy duty roller
Bearing is to improve the service life of rope form padding machine.
The rope form rinsing machine 6 includes body 61, and adjacent contact is provided with the first rubber roller 62 and second in the body 61
Rubber roller 63 is additionally provided with mono- group of guide roller 65 and roll 64(or a pair in the body 61), fabric enters rope form rinsing machine 6
It is interior, for the first time across the first rubber roller 62 and the second rubber roller 63, guide roller 65 lead turn down to roll 64 roll a little 641
It is padded, roll 64 is immersed in washing lotion.Contact point when fabric is squeezed on roll 64 is to roll a little 641, is then knitted
Object so recycles again at second under the guiding of guide roller 65 across the first rubber roller 62 and the second rubber roller 63, described to roll
5 are provided on roller 64 to roll a little；
The body 61 every groups of appearance cloth amounts about 35m, 61 wallboard of body is using SUS304 stainless steel plate through laser machining
Welding fabrication after center processes automatically, the body 61 is interior to be made and is divided into using 2 stainless steel of SUS304 δ with mesh partition
Six lattice, described five, which roll a little 641 structures, is located in lattice.First rubber roller 62 and the second rubber roller 63 are 210 mm rubber of diameter phi
Roller, rubber material are packet fourth cyanogen rubber, and the kind of drive is that 4KW ac motor and cycloidal pinwheel reduction box drive through sprocket wheel shaft coupling,
Pressuring method is to push away pressurization under 100 mm of φ × 80-50 cylinder；Because fabric thickness difference cylinder voyage use adjustable, adjustable 50
mm.Because washing fabric rolls a unbalance stress, it is easy to damage roll, for the service life for extending roll, roll includes bearing in the case,
The bearing is using SN312 heavy bearing and 22312 heavy self-aligning roller bearings.Other top roller bearings use stainless steel bearing.
As described in rope form rinsing machine 6, difference is outside rope form rinsing machine 6 rope form washing 7 other structures of heater box
It is provided with heater box 71 week, the heater box 71 is equipped with Manual elevating type door and window 72 in operation and transmission two sides；It is set on door and window 72
There are two inspection openings 73.The rope form washing 7 bottom of heater box is provided with two DN32 heating tubes, and heating tube is furnished with air bladder
Valve and shut-off valve are automatic temperature-controlled to achieve the purpose that.
The third padding machine 8 is two roller rope form cropping padding machines, for dragging fabric cropping.Third padding machine 8 is stainless using 4mm
Steel plate welding fabrication after laser machining centre is processed automatically.Drive roll and passive guide roller are rubber rollers, and roller core is that heavy wall is seamless
Steel pipe, diameter are 210 mm rubber rollers of φ (packet fourth cyanogen glue).Pressuring method is that φ 100 mm × 75 cylinder pushes away pressurization；The kind of drive
It is driven for 3KW ac motor and cycloidal pinwheel reduction box through sprocket wheel shaft coupling.
The unwinding machine 9 is rope form Untwisting scutcher, and by steel plate, the composition such as seamless steel pipe, disengaging mode for cloth is rope form
Cloth feeding, open width cloth outputting.Centering is driven with Photoelectric Detection, automatic untwisting can also carry out button untwisting, power 6KW with hand.
The dryer 10 includes two columns totally 20 diameter phi 800mm stainless steel drying cylinders 101, and the drying cylinder surface is coated with spy
Fluorine dragon.The column of the dryer is made of H profile steel material, to guarantee the stability of machine.
The dryer 10 includes bracket 1001, and 1001 are provided with two note drying cylinders on bracket, and every column drying cylinder is by 10 drying cylinders
101 compositions, the trapezoidal shape of 10 drying cylinders 101 is folded to be set, and fabric passes through back and forth along trapezoidal, the connection of drying cylinder 101 draining
Pipe 103, to prevent water and vapour while being discharged, 103 mouthfuls of drainpipe are provided with steam trap 102, and the effect of the steam trap 102 is
While water is discharged, steam is isolated, steam is prevented to be discharged, to achieve the purpose that save steam, 1001 bottom of bracket
Circulating water chennel 104 is arranged in portion, and the drainpipe 103 connects circulating water chennel 104.After the circulating water chennel 104 will steam again water cooling
It collects, so as to
It is dried for repeating heat.The drying cylinder 101 is diameter phi 800mm stainless steel drying cylinder.Every drying cylinder surface is coated with Teflon
Dragon.The drying machine support is made of H profile steel material, to guarantee the stability of machine.The transmission of the dryer is belt biography
Dynamic, power 2 are 4 KW cycloidal planetary gear speed reducer groups.
The drying cylinder 101 raises the folded purpose set and is sufficiently to dry fabric, while reaching withdrawal of currency from circulation water by pipeline
Purpose, the every myriametre cloth of traditional drying cylinder traverse setting is with 4.5 tons of water, with 1.17 tons of vapour, the every myriametre cloth water 2.6 of dryer of the present invention
Ton saves water 42% with 0.8 ton of vapour, saves and uses vapour 23%, significantly increases washing Rong Buliang.
The folder 11 is open width folder.
The energy-efficient loose formula rope form washing process of one kind of the invention are as follows:
Step 1: open width is into fabric；
Step 2: open width fabric open washing in flat wash trough 2；
Step 3: open width fabric carries out roll compacting in the first padding machine 3；
Step 4: open width fabric is placed in stacking box 4, tiling fabric heap in stacking box 4 is set to fabric in rope form；
Step 5: fabric in rope form is placed in roll compacting in the second padding machine 5；
Cold water washing is carried out step 6: fabric in rope form is placed in rope form loose-type washing machine 6；
Article 7: by fabric in rope form by carrying out hot water washing in rope form washing heater box 7；
Step 8: fabric in rope form is placed in roll compacting in third padding machine 8；
Step 9: fabric in rope form is placed in unwinding machine 9, fabric in rope form forms open width fabric by untwisting
Step 10: open width fabric is dried by dryer 10, and exported from folder 11.
Cold water washing process is added between 7th step and the 8th step, and the rope form after the washing of the 7th step hot water is knitted
Cold water washing is carried out in object merging rope form loose-type washing machine 6 again to reach higher clean-up performance.
The present invention in heap is set to fabric in rope form using the fabric that will tile of stacking box 4；Single head fabric in rope form is in a relaxed state
It carries out impregnating to roll washing, facilitates dirt and spread to washing lotion, cold water washing is then carried out in rope form loose-type washing machine 6 and in rope form
It washes heater box 7 and carries out hot water washing, finally dried in dryer 10, technique of the invention has energy saving (water and vapour)
The characteristics of environmental protection, safe operation.Particularly suitable for the washing of the fabric in rope form (such as woven fabric) of hightension cannot be born.
The above examples are only used to illustrate the technical scheme of the present invention and are not limiting, those of ordinary skill in the art are to this hair
Other modifications or equivalent replacement that bright technical solution is made, as long as it does not depart from the spirit and scope of the technical scheme of the present invention,
It should all cover within the scope of the claims of the present invention.
Claims (9)
1. a kind of energy-efficient loose formula rope form washing process, it is characterised in that the following steps are included:
Step 1: open width is into fabric；
Step 2: open width fabric open washing in flat wash trough；
Step 3: carrying out roll compacting to open width fabric；
Step 4: open width fabric merging stacking box is carried out spray washing, tiling fabric heap in stacking box is set to fabric in rope form；
Step 5: carrying out roll compacting to fabric in rope form；
Cold water washing is carried out step 6: fabric in rope form is placed in rope form loose-type washing machine；Fabric enters in rope form rinsing machine, the
Once across the first rubber roller and the second rubber roller, turnes down to rolling for roll in leading for guide roller and a little padded, roll soaks
Enter in washing lotion；Contact point when fabric is squeezed on roll is to roll a little, and then fabric is again under the guiding of guide roller
For the second time across the first rubber roller and the second rubber roller, 5 are provided on the roll and is rolled a little；
Step 7: by fabric in rope form by carrying out hot water washing in rope form washing heater box；
Step 8: carrying out roll compacting to fabric in rope form；
Step 9: fabric in rope form is formed open width fabric by untwisting；
Step 10: open width fabric is passed through drying machine drying, and export；
The apparatus structure that the energy-efficient loose formula rope form washing process uses is as follows, according into fabric direction, sets gradually
There is an open width entering cloth rack, flat wash trough, the first padding machine, stacking box, the second padding machine, rope form rinsing machine, rope form washes heater box, and third is rolled
Vehicle, unwinding machine, dryer and folder；
The stacking box includes cabinet, is additionally provided with hexagonal roller on the cabinet, along into fabric direction, in the cabinet successively
It is provided with " J " shape cloth storage trough, selvage guide ring and nylon roller, the cloth storage trough is bevel structure, and the selvage guide ring is hollow ring；In
Hollow structure is passed through for fabric, so that the fabric of open width turn down into rope form in leading for annular selvage guide ring, is full of in the cloth storage trough
Cleaning solution, the cabinet are equipped with spray tube, and the spray port of the spray tube is directed at hollow ring, so that spray tube knits rope form
Object carries out hydro-peening；
The rope form rinsing machine includes body, and adjacent contact is provided with the first rubber roller and the second rubber roller, the machine in the body
It is additionally provided with guide roller and roll in vivo, several is provided on the roll and rolls a little；
As described in rope form rinsing machine, difference is to set in the rope form rinsing machine periphery rope form washing heater box other structures
It is equipped with heater box, is provided with heating tube in the rope form washing heater box；
The dryer includes bracket, and two column drying cylinders are provided on bracket, and every column drying cylinder is made of 10 drying cylinders, 10 bakings
The trapezoidal shape of cylinder is folded to be set, and the drying cylinder connects drainpipe, and circulating water chennel, the drainpipe connection circulation is arranged in the frame bottom
Sink.
2. the energy-efficient loose formula rope form washing process of one kind according to claim 1, it is characterised in that: the drying cylinder table
Face is coated with Teflon.
3. the energy-efficient loose formula rope form washing process of one kind according to claim 1, it is characterised in that: the heater box
Two sides are equipped with Manual elevating type door and window, and the door and window is equipped with inspection opening.
4. the energy-efficient loose formula rope form washing process of one kind according to claim 1, it is characterised in that: the rope form water
It washes between heater box and third padding machine and is additionally provided with rope form rinsing machine.
5. the energy-efficient loose formula rope form washing process of one kind according to claim 1, it is characterised in that: the drainpipe
Mouth is provided with steam trap.
6. the energy-efficient loose formula rope form washing process of one kind according to claim 1, it is characterised in that: the heating tube
It is provided with Pneumatic diaphragm valve and shut-off valve.
7. the energy-efficient loose formula rope form washing process of one kind according to claim 1, it is characterised in that: the drying cylinder is straight
Diameter is 800mm, and the material of the drying cylinder is stainless steel.
8. the energy-efficient loose formula rope form washing process of one kind according to claim 1, it is characterised in that: the rope form water
There are two washing machine settings, and the rope form washing heater box is set as three.
9. the energy-efficient loose formula rope form washing process of one kind according to claim 1, it is characterised in that: the 7th step
And the 8th add cold water washing process between step, it will be in the fabric in rope form merging rope form rinsing machine after the washing of the 7th step hot water
Cold water washing is carried out again.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610766952.3A CN106120217B (en) | 2016-08-31 | 2016-08-31 | A kind of energy-efficient loose formula rope form washing process and device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610766952.3A CN106120217B (en) | 2016-08-31 | 2016-08-31 | A kind of energy-efficient loose formula rope form washing process and device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106120217A CN106120217A (en) | 2016-11-16 |
| CN106120217B true CN106120217B (en) | 2019-07-09 |
Family
ID=57272278
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610766952.3A Active CN106120217B (en) | 2016-08-31 | 2016-08-31 | A kind of energy-efficient loose formula rope form washing process and device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106120217B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108950969A (en) * | 2018-09-22 | 2018-12-07 | 石狮市港溢染整织造有限公司 | A kind of Multipurpose artistic device making face wrinkle effect cloth |
| CN114875604A (en) * | 2021-02-05 | 2022-08-09 | 绍兴永通印花有限公司 | Double-width loose rope-shaped washing combination machine |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102182028A (en) * | 2011-04-25 | 2011-09-14 | 山东源丰印染机械有限公司 | Loose stacking boiling-off box for medium weight fabric |
| CN204343033U (en) * | 2014-11-28 | 2015-05-20 | 江阴市永欣印染机械有限公司 | Rope form rinsing machine |
| CN105133227A (en) * | 2015-09-15 | 2015-12-09 | 江阴市永欣印染机械有限公司 | Transverse squeezing type rope washing machine |
| CN105603658A (en) * | 2016-03-04 | 2016-05-25 | 愉悦家纺有限公司 | High-efficiency open-width rope washing machine |
| CN206157374U (en) * | 2016-08-31 | 2017-05-10 | 绍兴永通印花有限公司 | Energy -conserving efficient pine formula rope form water washing device |
-
2016
- 2016-08-31 CN CN201610766952.3A patent/CN106120217B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102182028A (en) * | 2011-04-25 | 2011-09-14 | 山东源丰印染机械有限公司 | Loose stacking boiling-off box for medium weight fabric |
| CN204343033U (en) * | 2014-11-28 | 2015-05-20 | 江阴市永欣印染机械有限公司 | Rope form rinsing machine |
| CN105133227A (en) * | 2015-09-15 | 2015-12-09 | 江阴市永欣印染机械有限公司 | Transverse squeezing type rope washing machine |
| CN105603658A (en) * | 2016-03-04 | 2016-05-25 | 愉悦家纺有限公司 | High-efficiency open-width rope washing machine |
| CN206157374U (en) * | 2016-08-31 | 2017-05-10 | 绍兴永通印花有限公司 | Energy -conserving efficient pine formula rope form water washing device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106120217A (en) | 2016-11-16 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106120216B (en) | A kind of energy-efficient desizing and its device | |
| CN206157374U (en) | Energy -conserving efficient pine formula rope form water washing device | |
| CN108004814B (en) | Production method and device for continuous pad dyeing of pure cotton non-woven fabric | |
| CN108004676B (en) | Continuous production method and device for pure cotton bleached non-woven fabrics | |
| CN206127651U (en) | Energy -conserving high -efficient destarch device | |
| CN107938228A (en) | Cloth printing and dyeing drying integrated device | |
| CN106120217B (en) | A kind of energy-efficient loose formula rope form washing process and device | |
| CN212983269U (en) | Water circulation system of washing machine | |
| CN103866514A (en) | Weaving cloth continuous desizing device | |
| CN103526492B (en) | A kind of single-yarn dyeing starching all-in-one | |
| CN110777493A (en) | Continuous multi-groove oil removal washing machine | |
| KR20140104682A (en) | Consecutive weight deduction processing device of polyester textile products | |
| CN203546406U (en) | Single yarn dyeing and sizing all-in-one machine | |
| CN201106113Y (en) | Integral sizing warping machine | |
| CN105588413A (en) | Energy saving circulating drying box for dyed cloth | |
| CN110409085B (en) | Efficient short-flow and low-water textile printing and dyeing equipment | |
| CN210420502U (en) | Multilayer scouring and bleaching production line | |
| CN210420504U (en) | Multilayer cloth feeding mechanism of scouring and bleaching production line | |
| CN205368727U (en) | Continuous water -saving is quick pollution -free dyeing production line in twinkling of an eye | |
| CN210177132U (en) | One-soaking multi-rolling type low-belt liquid-volume padder | |
| CN207998747U (en) | The process units of pure cotton non-woven fabrics continuous knot dyeing | |
| CN109853176A (en) | A kind of energy-efficient joint desizing machine | |
| CN216107634U (en) | Double-speed composite pretreatment washing machine for open-width four-layer cloth | |
| CN213866851U (en) | Padder with printing, padding and continuous dyeing equipment | |
| CN212582175U (en) | Cloth shrinking and washing integrated machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |