CN206127651U - Energy -conserving high -efficient destarch device - Google Patents

Energy -conserving high -efficient destarch device Download PDF

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Publication number
CN206127651U
CN206127651U CN201620985743.3U CN201620985743U CN206127651U CN 206127651 U CN206127651 U CN 206127651U CN 201620985743 U CN201620985743 U CN 201620985743U CN 206127651 U CN206127651 U CN 206127651U
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Prior art keywords
cloth
machine
rope
open width
padding machine
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CN201620985743.3U
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Chinese (zh)
Inventor
章建木
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Shaoxing Yongtong Printing Co Ltd
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Shaoxing Yongtong Printing Co Ltd
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Abstract

The utility model discloses an energy -conserving high -efficient destarch device complies with into cloth orientation, includes open width cloth inlet stand in proper order, first padder, and the first tank -washer that evaporates, guipure steaming chamber, cloth inlet stand in the middle of the open width, the second padder, the case of banking up, the third padder, the rope form rinsing machine, the fourth padder holds fabric case, moves back the sth. Made by twisting scutching machine, drying machine, brush hair dust extraction and open width cloth receiving rack the utility model discloses a destarch device that has formed a whole set of is made up with open width model and rope form model to the integration of a series of devices, has the characteristics of high -efficient destarch. And simultaneously, the utility model discloses a steam chest raw materials can realize for being circulated steam that the circulation is practical, has the characteristics of water conservation solar term.

Description

A kind of efficient energy-saving desizing device
Technical field
The utility model belongs to dyeing machine apparatus field, more particularly to a kind of efficient energy-saving desizing and its device.
Background technology
Desizing is the technical process for removing textile sizing material.The warp thread of the fabrics such as cotton, viscose glue and synthetic fibers, in weaving It is front mostly to first pass through sizing.Slurry can affect the wetability of fabric in dyeing and finishing process, and hinder chemicals to fiber contacts, cotton Fabric desizing has the effect for removing fiber middles point impurity concurrently.
Utility model content
The utility model is that a kind of open width of offer and rope form type combine a kind of water saving solar term and efficient desizing Technique and its device, are suitably adapted for woven fabric open-width desizing, rope form washing, open width drying continuity, also can rope form water after stamp Wash and be used.
To reach above-mentioned purpose, a kind of efficient energy-saving desizing device, it is characterised in that:According to cloth direction is entered, successively including flat Entering cloth rack in the middle of width entering cloth rack, the first padding machine, the first steaming case, mesh belt steaming box, open width, the second padding machine, stacking box, the 3rd rolls Car, rope form rinsing machine, the 4th padding machine, Rong Buxiang, Untwisting scutcher, drying machine, brushing suction device and open width folder;
The mesh belt steaming box, including casing, according to progressive direction, are provided with cropping Beater arm device and net in the casing Band conveying mechanism;The cropping Beater arm device is arranged higher than mesh-belt conveying mechanism, and the cropping Beater arm device includes two rotating shafts Conjunction contact is arranged, and the rotating shaft conjunction includes power transmission shaft, and the power transmission shaft connects travelling gear, the travelling gear by Motor drives and is rotated, while driving power transmission shaft rotation, the power transmission shaft both sides are provided with fixing axle, described two fixing axles It is arranged in parallel with power transmission shaft;Described two rotating shaft conjunctions are arranged in 90 degree of perpendicular contact engagings;Under the mesh-belt conveying mechanism Side is provided with saturated steam generator and heater;
The stacking box includes casing, and on the casing hexagonal roller is additionally provided with, along entering cloth(Fabric)Direction, the case " J " shape cloth storage trough, selvage guide ring, nylon roller are disposed with vivo, and the cloth storage trough structure is left low right high ramp structure;Institute It is hollow ring to state selvage guide ring, and hollow structure is passed through for fabric so that the fabric of open width is mixed down in annular leading for selvage guide ring Rope form;
The rope form rinsing machine includes body, and adjacent contact is provided with the first rubber roll and the second rubber roll, institute in the body State and be additionally provided with body guide roller and roll, be provided with several on the roll and roll a little;
The appearance cloth case includes support, and rubber roll and deep-slotted chip breaker are provided with the support.
The rope form cloth after washing is carried out into roll compacting cleaning to coordinate, the 3rd padding machine is rope form padding machine, and the rope form padding machine is Rope form enters cloth.
To improve the efficiency of decatize desizing, increase the steaming of water washing chamber washing and the second steaming case.According to cloth direction is entered, successively Including entering cloth rack in the middle of open width entering cloth rack, water washing chamber, the 5th padding machine, the first padding machine, the first steaming case, mesh belt steaming box, open width, Second steaming case, the second padding machine, stacking box, the 3rd padding machine, rope form rinsing machine, the 4th padding machine, Rong Buxiang, Untwisting scutcher dries Dry machine, brushing suction device, open width folder.
To improve the efficiency of washing, the water washing chamber is rotary drum water washing chamber.
The integration that the utility model passes through a series of device, by open width type and rope form type a whole set of is collectively form Desizing device, wherein by arrange guipure steam chest, by through the fabric of pre- steaming(Cloth)Carry out decatize, with separate fabric and Attachment(Dyestuff etc.), then open width cloth is wound into into rope form cloth carries out rope form washing, greatly improves the desizing washing effect of fabric Rate, finally by rope form cloth push Untwisting scutcher carry out open-width formed open width cloth, after carry out drying and bristle cropping, with efficient The characteristics of desizing.Meanwhile, steam chest raw material of the present utility model is to be water vapour capable of circulation, is capable of achieving circulation practicality, tool The characteristics of having water saving solar term.
Description of the drawings
Fig. 1 is the structural representation of the utility model desizing device(Flow process is from right to left);
Fig. 2 is the top view of the utility model desizing device;
Fig. 3 is the structural representation of the utility model mesh belt steaming box;
Fig. 4 is the structural representation of the cropping Beater arm device in the utility model mesh belt steaming box;
Fig. 5 is the structural representation of the utility model stacking box;
Fig. 6 is the internal structure schematic diagram of the utility model rope form rinsing machine;
Fig. 7 is the top view of the utility model rope form rinsing machine;
Fig. 8 is the structural representation that the utility model holds cloth case.
Label declaration
Open width entering cloth rack 1, water washing chamber 2, the 5th padding machine 3, the first padding machine 4, the first steaming case 5, mesh belt steaming box 6, casing 61, cropping Beater arm device 62, rotating shaft conjunction 620, power transmission shaft 621, fixing axle 622, travelling gear 623, steam raising plant 63, mesh-belt conveying mechanism 64, heater 65, entering cloth rack 7 in the middle of open width, the second steaming case 8, the second padding machine 9, stacking box 10, 3rd padding machine 11, rope form rinsing machine 12, body 121, the first rubber roll 122, the second rubber roll 123, roll 124 rolls a little 1241, is oriented to Roller 125, the 4th padding machine 13 holds cloth case 14, support 141, deep-slotted chip breaker 142, rubber roll 143, Untwisting scutcher 15, drying machine 16, brush Hair dust exhaust apparatus 17, open width folder 18.
Specific embodiment
Embodiment 1
Define explanation:Foraminous conveyer is that guipure passes through chain, carrier bar, horseshoe chain, or gear etc. during operating Auxiliary rotating equipment operation, it is ensured that the device of course of conveying
A kind of efficient energy-saving desizing device, according to cloth direction is entered, successively including open width entering cloth rack 1, the first padding machine 4, first steams Entering cloth rack 7 in the middle of tank-washer 5, mesh belt steaming box 6, open width, the second padding machine 9, stacking box 10, the 3rd padding machine 11, rope form rinsing machine 12, 4th padding machine 13, appearance cloth case 14, Untwisting scutcher 15, drying machine 16, brushing suction device 17, open width folder 18,
The open width entering cloth rack 1 enters fabric for open width(Cloth);First padding machine 4, the second padding machine 9, the 3rd padding machine 11, 4th padding machine 13 is two rolling cars, and the 3rd padding machine 11 is rope form padding machine, and the rope form padding machine enters cloth for rope form.
The first steaming case 5 is used to remove set dyestuff, concentrator.
The mesh belt steaming box 6, including casing 61, according to progressive direction, are provided with cropping hired roughneck dress in the casing 61 62 and mesh-belt conveying mechanism 64 are put,
The cropping Beater arm device 62 is arranged higher than mesh-belt conveying mechanism 64, the cropping Beater arm device 62,
The cropping Beater arm device 62 includes that two contacts of rotating shaft conjunction 620 are arranged, and fabric is combined through two rotating shafts In the middle of part 620, cropping Beater arm device 62 use so that cropping uniformly put it is smooth, after will put smooth cropping and transmit to net Band conveying mechanism 64.
The rotating shaft conjunction 620 includes power transmission shaft 621, the connection travelling gear 623 of the power transmission shaft 621, the transmission Gear 623 is driven by motor and is rotated, while driving power transmission shaft 621 to rotate, the both sides of the power transmission shaft 621 are provided with fixing axle 622, described two fixing axles 622 and power transmission shaft 621 be arranged in parallel(As shown in Figure 4), the fixing axle 622 is with power transmission shaft 621 rotation and pat fabric,
Described two rotating shaft conjunctions 620 are arranged in 90 degree of perpendicular contact engagings, i.e., and the two of described one of rotating shaft 620 When individual fixing axle 622 and power transmission shaft 621 are in vertical lines, two fixing axles 622 of another rotating shaft 620 and power transmission shaft 621 on horizontal straight line.
The mesh-belt conveying mechanism 64 is used to convey fabric through mesh belt steaming box body 61, the mesh-belt conveying mechanism 64 Lower section is provided with saturated steam generator 63 and heater 65, and the steam raising plant 63 is using fuel or other energy The heat energy in source is heated as water the plant equipment of hot water or steam;The heater 65 is used to protect the temperature in casing 61 Hold in higher level, to ensure the abundance of steam.
The stacking box 10 includes casing 109, and hexagonal roller 101 is additionally provided with the casing 109, along entering cloth(Fabric) " J " shape cloth storage trough 108, selvage guide ring 102, nylon roller 103, the cloth storage trough 108 are disposed with direction, the casing 109 Structure is left low right high ramp structure, and open width fabric is promoted in J cloth storage troughs 108 by hexagonal roller 101 and carries out loose formula dipping, institute State in cloth storage trough 108 full of cleaning fluid.The selvage guide ring 102 is hollow ring, and hollow structure is passed through for fabric so that open width Fabric is mixed down to rope form in annular leading for selvage guide ring 102.The casing 109 is provided with shower, the spray of the shower Mouth alignment hollow ring so that shower carries out hydro-peening to fabric in rope form.Shower cleans fabric in rope form, is that preparation is carried out in washing Washing, and submissive fabric in rope form, in case the winding of fabric is damaged.
The rope form rinsing machine 12 includes body 121, and adjacent contact is provided with the He of the first rubber roll 122 in the body 121 Guide roller 125 and roll 124 are additionally provided with second rubber roll 123, the body 121(One group or a pair), fabric enters rope form In rinsing machine 12, for the first time through the first rubber roll 122 and the second rubber roll 123, in leading for guide roller 125 roll is reached down to 124 is rolled a little 1241 padded, and roll 124 is immersed in washing lotion.Contact point when fabric is squeezed on roll 124 is Roll a little 1241, then fabric again under the guiding of guide roller 125 second through the first rubber roll 122 and the second rubber roll 123 it Between, so circulation is provided with 5 and rolls a little on the roll 124;
Per group of appearance cloth amount about 35m of the body 121, the wallboard of the body 121 is added using SUS304 corrosion resistant plate Jing laser Welding fabrication after the automatic processing in work center, is made and is divided into mesh dividing plate in the body 121 using SUS304 stainless steels Six lattice, described five roll a little 1241 structures is located in lattice.The rubber roll 123 of first rubber roll 122 and second is the mm rubbers of diameter phi 210 Rubber roll, elastomeric material is bag fourth cyanogen rubber, and the kind of drive is that 4KW ac motors and cycloidal pinwheel reduction box Jing sprocket wheels shaft coupling drive Dynamic, pressuring method is to push away pressurization under 100 mm of φ × 80-50 cylinders;Because fabric thickness difference cylinder voyage adopts adjustable, can Adjust 50 mm.A unbalance stress is rolled because washing fabric, roll is easily damaged, is the life-span for extending roll, roll includes in the case Bearing, the bearing is using SN312 heavy bearings and 22312 heavy self-aligning roller bearings.Other top roller bearings adopt stainless steel Bearing.
The appearance cloth case 14 includes support 141, and rubber roll 143 and deep-slotted chip breaker 142, the rubber roll are provided with the support 143 raise in fabric so that fabric from top to bottom reaches deep-slotted chip breaker 142 and carries out fabric expansion.
The Untwisting scutcher 15, drying machine 16, brushing suction device 17, open width folder 18, the Untwisting scutcher 15 is rope form Untwisting scutcher, and it is made up of steel plate, seamless steel pipe etc., and turnover mode for cloth enters cloth, open width and goes out cloth for rope form.Luminous intensity distribution Electro-detection drives centering, automatic untwisting also can carry out button untwisting with hand, and its power is 6KW.
The drying machine 16 is used to dry fabric,
Brushing suction device 17 is used to pat fabric, brushes off the dust for remaining in cloth cover.
Open width folder 18 goes out cloth for open width.
A kind of efficient energy-saving desizing:It is followed successively by
The first step:Enter cloth;
Second step:With the first padding machine roll compacting;
3rd step:The steaming in the first steaming case 5;
4th step:With the second padding machine roll compacting;
5th step:Decatize is carried out with mesh belt steaming box 6;
6th step:Launch cloth, again open width enters cloth;
7th step:With the 3rd padding machine roll compacting;
8th step:Open width cloth heap is set to into rope form cloth pushing in case 10;
9th step:Roll compacting rope form cloth;
Tenth step:Washed in rope form rinsing machine 12;
11st step:With the 5th padding machine roll compacting;
12nd step:Launch cropping in cloth case 14 is held;
13rd step:The untwisting open-width in Untwisting scutcher 15, by rope form cloth open width cloth is expanded into;
14th step:Roll compacting;
15th step:Open width is arranged into into drying in drying machine 16, after dust suction, and open width are carried out with brushing suction device 17 Go out cloth.
Embodiment 2
A kind of efficient energy-saving desizing device, other as described in Example 1, difference is:According to cloth direction is entered, successively including flat Entering cloth rack in the middle of width entering cloth rack 1, water washing chamber 2, the 5th padding machine 3, the first padding machine 4, the first steaming case 5, mesh belt steaming box 6, open width 7, the second steaming case 8, the second padding machine 9, stacking box 10, the 3rd padding machine 11, rope form rinsing machine 12, the 4th padding machine 13 holds cloth case 14, Untwisting scutcher 15, drying machine 16, brushing suction device 17, open width folder 18.
The water washing chamber 2 is preferably rotary drum water washing chamber, and the 5th padding machine 3 is used for fabric after roll compacting washing(Cloth);It is described Steaming case 5 is used for moistening and prewashing fabric, lifts the decatize efficiency of mesh belt steaming box 6, substantially increases the efficiency of desizing,
A kind of efficient energy-saving desizing, other as described in Example 1, difference is:The first step and second step it Between be additionally provided with washing process, wash case 2 with water and washed, and roll compacting is carried out in the 5th padding machine 3;6th step and the 7th Steam cycle twice is set between step, is carried out in the second steam chest, and roll compacting.
Above example only to illustrate the technical solution of the utility model and unrestricted, those of ordinary skill in the art couple Other modifications or equivalent that the technical solution of the utility model is made, without departing from technical solutions of the utility model Spirit and scope, all should cover in right of the present utility model.

Claims (4)

1. a kind of efficient energy-saving desizing device, it is characterised in that:According to cloth direction is entered, successively including open width entering cloth rack, the first padding machine, Entering cloth rack in the middle of first steaming case, mesh belt steaming box, open width, the second padding machine, stacking box, the 3rd padding machine, rope form rinsing machine, the 4th Padding machine, Rong Buxiang, Untwisting scutcher, drying machine, brushing suction device and open width folder;
The mesh belt steaming box, including casing, according to progressive direction, are provided with cropping Beater arm device and guipure are defeated in the casing Send mechanism;The cropping Beater arm device is arranged higher than mesh-belt conveying mechanism, and the cropping Beater arm device includes that two rotating shafts are combined Part contact is arranged, and the rotating shaft conjunction includes power transmission shaft, and the power transmission shaft connects travelling gear, and the travelling gear is by motor Drive is rotated, while driving power transmission shaft rotation, the power transmission shaft both sides are provided with fixing axle, described two fixing axles and biography Moving axis be arranged in parallel;Described two rotating shaft conjunctions are arranged in 90 degree of perpendicular contact engagings;The mesh-belt conveying mechanism lower section sets It is equipped with saturated steam generator and heater;
The stacking box includes casing, and on the casing hexagonal roller is additionally provided with, and sets successively in cloth direction, the casing along entering " J " shape cloth storage trough, selvage guide ring, nylon roller are equipped with, the cloth storage trough structure is left low right high ramp structure;The selvage guide ring is Hollow ring, hollow structure is passed through for fabric so that the fabric of open width is mixed down to rope form in annular leading for selvage guide ring;
The rope form rinsing machine includes body, and adjacent contact is provided with the first rubber roll and the second rubber roll, the machine in the body Guide roller and roll are additionally provided with vivo, are provided with several on the roll and are rolled a little;
The appearance cloth case includes support, and rubber roll and deep-slotted chip breaker are provided with the support.
2. a kind of efficient energy-saving desizing device according to claim 1, it is characterised in that:3rd padding machine is rope form padding machine, The rope form padding machine enters cloth for rope form.
3. a kind of efficient energy-saving desizing device according to claim 1, it is characterised in that:According to cloth direction is entered, include successively Entering cloth rack in the middle of open width entering cloth rack, water washing chamber, the 5th padding machine, the first padding machine, the first steaming case, mesh belt steaming box, open width, second Steaming case, the second padding machine, stacking box, the 3rd padding machine, rope form rinsing machine, the 4th padding machine, Rong Buxiang, Untwisting scutcher, drying machine, Brushing suction device, open width folder.
4. a kind of efficient energy-saving desizing device according to claim 1, it is characterised in that:The water washing chamber is rotary drum washing Case.
CN201620985743.3U 2016-08-31 2016-08-31 Energy -conserving high -efficient destarch device Active CN206127651U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106120216A (en) * 2016-08-31 2016-11-16 绍兴永通印花有限公司 A kind of efficient energy-saving desizing and device thereof
CN108547098A (en) * 2018-05-16 2018-09-18 绍兴永通印花有限公司 A kind of desizing combination machine of chintz
CN109853176A (en) * 2019-02-22 2019-06-07 绍兴永通印花有限公司 A kind of energy-efficient joint desizing machine
CN109914055A (en) * 2019-03-27 2019-06-21 福建格利尔印染有限公司 High-end environmental protection PU leather base cloth non-aqueous dyeing technique and its production line

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106120216A (en) * 2016-08-31 2016-11-16 绍兴永通印花有限公司 A kind of efficient energy-saving desizing and device thereof
CN106120216B (en) * 2016-08-31 2019-03-19 绍兴永通印花有限公司 A kind of energy-efficient desizing and its device
CN108547098A (en) * 2018-05-16 2018-09-18 绍兴永通印花有限公司 A kind of desizing combination machine of chintz
CN108547098B (en) * 2018-05-16 2019-04-02 绍兴永通印花有限公司 A kind of desizing combination machine of chintz
CN109853176A (en) * 2019-02-22 2019-06-07 绍兴永通印花有限公司 A kind of energy-efficient joint desizing machine
CN109914055A (en) * 2019-03-27 2019-06-21 福建格利尔印染有限公司 High-end environmental protection PU leather base cloth non-aqueous dyeing technique and its production line

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