CN206157374U - Energy -conserving efficient pine formula rope form water washing device - Google Patents
Energy -conserving efficient pine formula rope form water washing device Download PDFInfo
- Publication number
- CN206157374U CN206157374U CN201620991734.5U CN201620991734U CN206157374U CN 206157374 U CN206157374 U CN 206157374U CN 201620991734 U CN201620991734 U CN 201620991734U CN 206157374 U CN206157374 U CN 206157374U
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- rope form
- water washing
- machine
- fabric
- washing device
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Abstract
The utility model discloses an energy -conserving efficient pine formula rope form water washing device accordings to into fabric direction, sets gradually open width cloth inlet stand, open washing basin, first padder, the case of banking up, second padder, rope form rinsing machine, rope form washing heating cabinet, third padder, unwinding machine, drying -machine and cloth receiving rack. The utility model discloses a case of banking up will tile the fabric is banking up into fabrics in rope form, single -end fabrics in rope form soaks to roll under lax state and washes, helps the filth to spread to the lotion, the utility model discloses a technology has energy -conservation (water and vapour) environmental protection, the safe characteristics of operation. Large tension's fabrics in rope form's (like the woven fabric) washing is particularly suitable for to bear.
Description
Technical field
The utility model belongs to dyeing machine apparatus field, the loose formula rope form washing dress of more particularly to a kind of efficient energy-saving
Put.
Background technology
Washing is step more important in dyeing and printing process, and existing washing equipment mostly is open washing, and knitted fabric, woven fabric print
Washing before and after flower more water consumption consumption vapour.
Utility model content
The utility model is to provide a kind of durable in use, unsuitable thread bare fabric, and the pine of the efficient energy-saving of energy-saving safety
Formula rope form washing process and device, are suitable for being washed after knitted fabric, the loose formula rope form washing of the efficient energy-saving of woven fabric and stamp.
To reach above-mentioned purpose, concrete technical scheme of the present utility model is as follows：
A kind of loose formula rope form water washing device of efficient energy-saving, according to fabric direction is entered, is disposed with open width entering cloth rack, puts down
Washing trough, the first padding machine, stacking box, the second padding machine, rope form rinsing machine, rope form washing heater box, the 3rd padding machine, unwinding machine, drying
Machine and folder；
The stacking box includes casing, and on the casing hexagonal roller is additionally provided with, along entering cloth（Fabric）Direction, the case
" J " shape cloth storage trough, selvage guide ring and nylon roller are disposed with vivo, and the cloth storage trough is ramp structure, during the selvage guide ring is
Idle loop shape.
The rope form rinsing machine includes body, and adjacent contact is provided with the first rubber roll and the second rubber roll, institute in the body
State and be additionally provided with body guide roller and roll, be provided with several on the roll and roll a little；
The rope form washing heater box includes the rope form rinsing machine and is arranged on the heating of the rope form rinsing machine periphery
Case, the heater box both sides are provided with Manual elevating type door and window, and the door and window is provided with two inspection openings, the rope form washing heating
Heating tube is provided with case.
The dryer includes support, and two post drying cylinders are provided with support, is made up of 10 drying cylinders per post drying cylinder, described 10
The trapezoidal shape of drying cylinder is folded to be set, and the drying cylinder connects drainpipe, and the frame bottom arranges circulating water chennel, the drainpipe connection
Circulating water chennel.
To control rope form washing heater box temperature, the heating tube is provided with Pneumatic diaphragm valve and stop valve.
To coordinate the folded structure for setting drying cylinder so that fabric along trapezoidal importing, a diameter of 800mm of the drying cylinder, the baking
The material of cylinder is stainless steel.
For convenience of for the water flushed condition observed in heater box, while preventing user from scalding, the heater box both sides are provided with
Manual elevating type door and window, the door and window is provided with inspection opening.
To improve the drying effect of drying cylinder, the drying cylinder surface is coated with Teflon.
To economize on vapour, the drain pipe port is provided with steam trap.
For fully washing, the rope form rinsing machine is provided with two, and the rope form washing heater box is set to three, described
Rope form is washed between heater box and the 3rd padding machine and is additionally provided with rope form rinsing machine.
Tiling fabric is set to fabric in rope form by the utility model using stacking box in heap；Single head fabric in rope form is in relaxed state
Under carry out dipping and roll to wash, contribute to dirt and spread to washing lotion, then carry out cold water washing and in rope in rope form pine formula rinsing machine
Shape washing heater box carries out hot water washing, is finally dried in dryer, and technique of the present utility model has energy-conservation（Water and
Vapour）The characteristics of environmental protection, durable in use, unsuitable thread bare fabric, safe operation.It is particularly suitable for that the rope form of hightension can not be born
Fabric（Such as woven fabric）Washing.
The utility model is further elaborated below by way of description of the drawings and specific embodiment.
Description of the drawings
Fig. 1 is the structural representation of the loose formula rope form water washing device of the utility model efficient energy-saving（It is from the right side to enter cloth direction
To a left side）；
Fig. 2 is the top view of the loose formula rope form water washing device of the utility model efficient energy-saving（Enter cloth direction be from the right side to
It is left）；
Fig. 3 is the structural representation of the padding machine of the utility model first；
Fig. 4 is the structural representation of the utility model stacking box；
Fig. 5 is the structural representation of the utility model rope form rinsing machine；
Fig. 6 is the top view of the utility model rope form rinsing machine；
Fig. 7 is the structural representation that the utility model rope form washes heater box；
Fig. 8 is the structural representation of the utility model dryer.
Label declaration
Open width entering cloth rack 1, flat wash trough 2, the first padding machine 3, stacking box 4, frame 38, upper roller 31, lower roll 32, hexagonal roller 41,
Cloth storage trough 48, selvage guide ring 42, nylon roller 43, casing 49, the second padding machine 5, rope form rinsing machine 6, body 61, the first rubber roll 62, the
Two rubber rolls 63, roll 64, guide roller 65 rolls a little 641, rope form washing heater box 7, heater box 71, door and window 72, inspection opening 73, the
Three padding machines 8, unwinding machine 9, dryer 10, support 1001, drying cylinder 101, steam trap 102, drainpipe 103, circulating water chennel 104 falls
Cloth holder 11.
Specific embodiment
Drying cylinder principle of heating of stating described herein is to be heated using steam, and steam is passed through the steam of dryer by main steam range
Pipe, introduces respectively in each drying cylinder.Regulating valve, safety valve and pressure gauge are respectively arranged with every admission end steam inlet pipe each one, when
When steam pressure exceedes authorized pressure in unit area, safety valve will be automatically turned on, and release the steam of superpressure.Into in drying cylinder
Steam, transfer heat to drying cylinder, then passed to around after the aqueous fabric on drying cylinder surface by drying cylinder surface, steam due to
Heat is scattered and disappeared and has been condensed into water, condensed water has discharged drying cylinder by drain bucket or siphon pipe, into drainpipe.
A kind of loose formula rope form water washing device of efficient energy-saving（As shown in figures 1-8）, according to fabric direction is entered, set gradually flat
Width entering cloth rack 1, flat wash trough 2, the first padding machine 3, stacking box 4, the second padding machine 5, two rope form rinsing machines 6, three rope form washings add
Hot tank 7, the 3rd padding machine 8, unwinding machine 9, dryer 10, folder 11.Can between the rope form washing heater box and the 3rd padding machine
Being arranged as required to rope form rinsing machine carries out cold water washing.
The open width entering cloth rack 1 enters fabric for open width（Cloth）, the flat wash trough 2 is used for prewashing and infiltrates fabric, described flat
Washing trough 2 is provided with 7 groups of φ 125mm composite guide cloth rewinder rolls.Arrangement mode is upper three times four, and the specially top of flat wash trough 2 is provided with 3
Group composite guide cloth rewinder roll, in flat wash trough 2（Infiltration）It is provided with 4 groups of composite guide cloth rewinder rolls.
First padding machine 3 is preferably two rolling cars, and first padding machine 3 includes being arranged in frame 38, the frame 38
There are upper roller 31 and lower roll 32, the upper roller 31 and lower roll 32 are disposed adjacent, pass through for fabric between the upper roller 31 and lower roll 32,
So that fabric removes unnecessary washing lotion under the pressure of upper roller 31 and lower roll 32.The frame 38 be foundry goods, the upper roller 31 be by
Dynamic roller, roll neck Ф 250 of the upper roller 31, the upper roller 31 is rubber coated roller core.The roller core of the upper roller 31 is that heavy wall is seamless
Steel pipe, the rubber table hardness of the upper roller 31 is 82 ± 2, and the rubber is fourth cyanogen glue.
The lower roll 32 is drive roll, and roll neck Ф 250, the lower roll 32 is rubber coated roller core.The roller core of the lower roll 32
For thick-walled seamless steel pipes, rubber table hardness is 90 ± 2, and the rubber is fourth cyanogen glue.Preferably, gap bridge selvage guide is provided with before rolling a little
Roller, the diameter 125mm of gap bridge fabric guide roll.DN20 showers are provided with the gap bridge fabric guide roll.The pressurization of first padding machine 3
Mode is to pass through tribute bar indirect weighting by cylinder.
The alternating current generator of 4w is provided with the frame 38, for driving lower roll 32 to rotate, is also set up in the frame 38
There are decelerator, preferably planet-cycloid reducer, fabric after the dipping of flat wash trough 2 after the roll compacting of the first padding machine 3, knit by removal
Moisture on thing.
The stacking box 4 includes casing 49, and hexagonal roller 41 is additionally provided with the casing 49, along entering cloth（Fabric）Side
To, " J " shape cloth storage trough 48 is disposed with the casing 49, selvage guide ring 42, nylon roller 43, the structure of the cloth storage trough 48 is a left side
Low right high ramp structure, open width fabric is promoted in J cloth storage troughs 48 by hexagonal roller 41 and carries out loose formula dipping, the cloth storage trough 48
It is interior full of cleaning fluid.The selvage guide ring 42 is hollow ring, and hollow structure is passed through for fabric so that the fabric of open width is led in annular
Leading for cloth ring 42 is mixed down to rope form.The casing 49 is provided with shower, and the mouth spray of the shower is directed at hollow ring,
So that shower carries out hydro-peening to fabric in rope form.Shower cleans fabric in rope form, is that prepared washing, and submissive rope form are carried out in washing
Fabric, in case the winding of fabric is damaged,
Second padding machine 5 is two roller rope form padding machines, for example described first padding machine of other structures, and difference is：Second padding machine 5
Frame using 4mm corrosion resistant plates the welding fabrication Jing after laser machining centre automatically processing.The drive roll of second padding machine 5 and
The a diameter of mm of φ 210 of driven roll, elastomeric material is bag fourth cyanogen glue, and the pressuring method of the second padding machine 5 is 100 mm of φ × 50-
Pressurization is pushed away under 25 cylinders；Because the thickness of fabric is different, cylinder stroke is using adjustable.It is driven as 3KW ac motors and cycloid
Pinwheel reduction box Jing sprocket wheels shaft coupling drives.With stainless steel hexagonal roller cropping.Bearing is provided with the drive roll and driven roll,
Cause to roll a unbalance stress because washing fabric difference, be easily damaged spherical bearing.Therefore using SN heavy bearings and heavy duty roller
Bearing is improve the service life of rope form padding machine.
The rope form rinsing machine 6 includes body 61, and adjacent contact is provided with the first rubber roll 62 and second in the body 61
Guide roller 65 and roll 64 are additionally provided with rubber roll 63, the body 61（One group or a pair）, fabric is into rope form rinsing machine 6
It is interior, for the first time through the first rubber roll 62 and the second rubber roll 63, guide roller 65 lead reach down to roll 64 roll a little 641
Padded, roll 64 is immersed in washing lotion.Then contact point when fabric is squeezed on roll 64 is knitted to roll a little 641
Thing is again under the guiding of guide roller 65 for the second time through the first rubber roll 62 and the second rubber roll 63, and so circulation is described to roll
It is provided with 5 on roller 64 to roll a little；
Per group of appearance cloth amount about 35m of the body 61, the wallboard of the body 61 is laser machined using SUS304 corrosion resistant plates Jing
Welding fabrication after the automatic processing in center, is made and is divided into mesh dividing plate in the body 61 using the stainless steels of SUS304 δ 2
Six lattice, described five roll a little 641 structures is located in lattice.The rubber roll 63 of first rubber roll 62 and second is the mm rubber of diameter phi 210
Roller, elastomeric material is bag fourth cyanogen rubber, and the kind of drive is that 4KW ac motors and cycloidal pinwheel reduction box Jing sprocket wheels shaft coupling drive,
Pressuring method is to push away pressurization under 100 mm of φ × 80-50 cylinders；Because fabric thickness difference cylinder voyage adopts adjustable, adjustable 50
mm.A unbalance stress is rolled because washing fabric, roll is easily damaged, is the life-span for extending roll, roll includes bearing in the case,
The bearing is using SN312 heavy bearings and 22312 heavy self-aligning roller bearings.Other top roller bearings adopt stainless steel bearing.
The rope form washing heater box 71 includes rope form rinsing machine and is arranged on the heater box of rope form rinsing machine periphery, described
Heater box 71 is provided with Manual elevating type door and window 72 in operation with transmission both sides；Door and window 72 is provided with two inspection openings 73.The rope
Shape washing heater box 7 bottom is provided with two DN32 heating tubes, and heating tube is furnished with Pneumatic diaphragm valve and stop valve to reach automatically
The purpose of temperature control.
3rd padding machine 8 is two roller rope form cropping padding machines, for dragging fabric cropping.3rd padding machine 8 is stainless using 4mm
Steel plate welding fabrication Jing after laser machining centre automatically processing.Drive roll and driven roll are rubber rollers, and roller core is that heavy wall is seamless
Steel pipe, the mm rubber rollers of a diameter of φ 210（Bag fourth cyanogen glue）.Pressuring method pushes away pressurization for mm × 75 cylinders of φ 100；The kind of drive
It is that 3KW ac motors and cycloidal pinwheel reduction box Jing sprocket wheels shaft coupling drive.
The unwinding machine 9 is rope form Untwisting scutcher, and it is made up of steel plate, seamless steel pipe etc., and turnover mode for cloth is rope form
Enter cloth, open width and go out cloth.Drive centering, automatic untwisting also can carry out button untwisting with hand with Photoelectric Detection, its power is 6KW.
The dryer 10 includes two posts totally 20 diameter phi 800mm stainless steel drying cylinders 101, and the drying cylinder surface is coated with spy
Fluorine dragon.The column of the dryer is made using H profile steel material, to ensure the stability of machine.
The dryer 10 includes support 1001, and 1001 are provided with two post drying cylinders on support, per post drying cylinder by 10 drying cylinders
101 compositions, the trapezoidal shape of 10 drying cylinders 101 is folded to be set, and fabric is come and gone through the connection draining of the drying cylinder 101 along trapezoidal
Pipe 103, to prevent water and vapour to discharge simultaneously, 103 mouthfuls of drainpipe is provided with steam trap 102, and the effect of the steam trap 102 is
While water is discharged, isolate steam, prevent steam from discharging, to reach the purpose of steam saving, the bottom of the support 1001 sets
Put circulating water chennel 104, the connection circulating water chennel 104 of the drainpipe 103.The circulating water chennel 104 will be steam again after water cooling to be collected,
Dry for use in heat is repeated.The drying cylinder 101 is diameter phi 800mm stainless steel drying cylinder.Every drying cylinder surface is coated with Teflon.Institute
State drying machine support to make using H profile steel material, to ensure the stability of machine.The transmission of the dryer be belt transmission, work(
Rate 2 is 4 KW cycloidal planetary gear speed reducer groups.
It is fully to dry fabric that the drying cylinder 101 raises the folded purpose for setting, while reaching withdrawal of currency from circulation water by pipeline
Purpose, traditional drying cylinder traverse is arranged per myriametre cloth with 4.5 tons of water, and with 1.17 tons of vapour, the utility model dryer is used per myriametre cloth
2.6 tons of water, with 0.8 ton of vapour, vapour 23% is economized in using water wisely 42%, significantly increases washing Rong Buliang.
The folder 11 is open width folder.
A kind of loose formula rope form washing process of efficient energy-saving of the present utility model is：
The first step：Open width enters fabric；
Second step：Open width fabric open washing in flat wash trough 2；
3rd step：Open width fabric carries out roll compacting in the first padding machine 3；
4th step：Open width fabric is inserted into stacking box 4, tiling fabric heap in stacking box 4 is set to fabric in rope form；
5th step：Fabric in rope form is inserted into roll compacting in the second padding machine 5；
6th step：Fabric in rope form is inserted in rope form pine formula rinsing machine 6 carries out cold water washing；
Article 7：Fabric in rope form is carried out into hot water washing in rope form washing heater box 7；
8th step：Fabric in rope form is inserted into roll compacting in the 3rd padding machine 8；
9th step：Fabric in rope form is inserted into unwinding machine 9, fabric in rope form forms open width fabric through untwisting
Tenth step：Open width fabric is dried through dryer 10, and is derived from folder 11.
Add cold water washing process between 7th step and the 8th step, the rope form after the 7th step hot water is washed is knitted
Thing is inserted carries out again cold water washing to reach higher clean-up performance in rope form pine formula rinsing machine 6.
Tiling fabric is set to fabric in rope form by the utility model using stacking box 4 in heap；Single head fabric in rope form is in lax shape
Dipping carried out under state roll to wash, contribute to dirt and spread to washing lotion, then carry out in rope form pine formula rinsing machine 6 cold water washing and
Rope form washing heater box 7 carries out hot water washing, is finally dried in dryer 10, and technique of the present utility model has energy-conservation
（Water and vapour）The characteristics of environmental protection, safe operation.It is particularly suitable for that the fabric in rope form of hightension can not be born（Such as woven fabric）'s
Washing.
Above example only to illustrate the technical solution of the utility model and unrestricted, those of ordinary skill in the art couple
Other modifications or equivalent that the technical solution of the utility model is made, without departing from technical solutions of the utility model
Spirit and scope, all should cover in right of the present utility model.
Claims (8)
1. the loose formula rope form water washing device of a kind of efficient energy-saving, it is characterised in that：According to fabric direction is entered, open width is disposed with
Entering cloth rack, flat wash trough, the first padding machine, stacking box, the second padding machine, rope form rinsing machine, rope form washing heater box, the 3rd padding machine is moved back
Twister, dryer and folder；
The stacking box includes casing, and on the casing hexagonal roller is additionally provided with, and along fabric direction, sets successively in the casing
" J " shape cloth storage trough, selvage guide ring and nylon roller are equipped with, the cloth storage trough is ramp structure, and the selvage guide ring is hollow ring；It is described
Rope form rinsing machine includes body, and adjacent contact is provided with the first rubber roll and the second rubber roll, the body and also sets in the body
Guide roller and roll are equipped with, several are provided with the roll and are rolled a little；
The rope form washing heater box includes the rope form rinsing machine and is arranged on the heater box of the rope form rinsing machine periphery, institute
State and be provided with heating tube in rope form washing heater box；The dryer includes support, and two post drying cylinders are provided with support, dries per post
Cylinder is made up of 10 drying cylinders, and the trapezoidal shape of 10 drying cylinders is folded to be set, and the drying cylinder connects drainpipe, and the frame bottom is arranged
Circulating water chennel, the drainpipe connects circulating water chennel.
2. the loose formula rope form water washing device of a kind of efficient energy-saving according to claim 1, it is characterised in that：The heating tube
It is provided with Pneumatic diaphragm valve and stop valve.
3. the loose formula rope form water washing device of a kind of efficient energy-saving according to claim 1, it is characterised in that：The drying cylinder is straight
Footpath is 800mm, and the material of the drying cylinder is stainless steel.
4. the loose formula rope form water washing device of a kind of efficient energy-saving according to claim 1, it is characterised in that：The drying cylinder table
Face is coated with Teflon.
5. the loose formula rope form water washing device of a kind of efficient energy-saving according to claim 1, it is characterised in that：The rope form water
Washing machine is provided with two, and the rope form washing heater box is set to three.
6. the loose formula rope form water washing device of a kind of efficient energy-saving according to claim 1, it is characterised in that：The heater box
Both sides are provided with Manual elevating type door and window, and the door and window is provided with inspection opening.
7. the loose formula rope form water washing device of a kind of efficient energy-saving according to claim 1, it is characterised in that：The rope form water
Wash between heater box and the 3rd padding machine and be additionally provided with rope form rinsing machine.
8. the loose formula rope form water washing device of a kind of efficient energy-saving according to claim 1, it is characterised in that：The drainpipe
Mouth is provided with steam trap.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620991734.5U CN206157374U (en) | 2016-08-31 | 2016-08-31 | Energy -conserving efficient pine formula rope form water washing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620991734.5U CN206157374U (en) | 2016-08-31 | 2016-08-31 | Energy -conserving efficient pine formula rope form water washing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206157374U true CN206157374U (en) | 2017-05-10 |
Family
ID=58649632
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620991734.5U Expired - Fee Related CN206157374U (en) | 2016-08-31 | 2016-08-31 | Energy -conserving efficient pine formula rope form water washing device |
Country Status (1)
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106120217A (en) * | 2016-08-31 | 2016-11-16 | 绍兴永通印花有限公司 | The loose formula rope form washing process of a kind of efficient energy-saving and device |
| CN109853176A (en) * | 2019-02-22 | 2019-06-07 | 绍兴永通印花有限公司 | A kind of energy-efficient joint desizing machine |
| CN110735257A (en) * | 2019-11-19 | 2020-01-31 | 江阴市永欣印染机械有限公司 | showering type rope-shaped washing unit |
| CN111764081A (en) * | 2019-04-02 | 2020-10-13 | 江苏赛格纺织机械有限公司 | Rope-shaped washing machine and working method thereof |
-
2016
- 2016-08-31 CN CN201620991734.5U patent/CN206157374U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106120217A (en) * | 2016-08-31 | 2016-11-16 | 绍兴永通印花有限公司 | The loose formula rope form washing process of a kind of efficient energy-saving and device |
| CN106120217B (en) * | 2016-08-31 | 2019-07-09 | 绍兴永通印花有限公司 | A kind of energy-efficient loose formula rope form washing process and device |
| CN109853176A (en) * | 2019-02-22 | 2019-06-07 | 绍兴永通印花有限公司 | A kind of energy-efficient joint desizing machine |
| CN109853176B (en) * | 2019-02-22 | 2021-12-31 | 绍兴永通印花有限公司 | High-efficiency energy-saving combined desizing machine |
| CN111764081A (en) * | 2019-04-02 | 2020-10-13 | 江苏赛格纺织机械有限公司 | Rope-shaped washing machine and working method thereof |
| CN111764081B (en) * | 2019-04-02 | 2022-03-11 | 江苏赛格纺织机械有限公司 | Rope-shaped washing machine and working method thereof |
| CN110735257A (en) * | 2019-11-19 | 2020-01-31 | 江阴市永欣印染机械有限公司 | showering type rope-shaped washing unit |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170510 Termination date: 20200831 |
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| CF01 | Termination of patent right due to non-payment of annual fee |