CN103526492B - A kind of single-yarn dyeing starching all-in-one - Google Patents

A kind of single-yarn dyeing starching all-in-one Download PDF

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Publication number
CN103526492B
CN103526492B CN201310550132.7A CN201310550132A CN103526492B CN 103526492 B CN103526492 B CN 103526492B CN 201310550132 A CN201310550132 A CN 201310550132A CN 103526492 B CN103526492 B CN 103526492B
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drying room
yarn
staining bath
dye
stock tank
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CN103526492A (en
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周衡书
武世锋
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Hunan Institute of Engineering
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Hunan Institute of Engineering
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Abstract

The invention discloses a kind of single-yarn dyeing starching all-in-one, comprise Prewetting apparatus, dye pulp-water cleaning device, oxidation frame, drying room device, coiling and molding device, dye pulp-water cleaning device comprises staining bath, rinsing bowl, stock tank, drying room device comprises the first drying room and the second drying room, and Prewetting apparatus, staining bath, oxidation frame, rinsing bowl, the first drying room, stock tank, the second drying room, coiling and molding device set gradually.The present invention is by dyeing apparatus and quetsch integrated setting, efficiently rapidly continuous dyeing and starching are carried out to single thread under achieving the condition of single staining bath or few staining bath, substantially reduce machine length, decrease occupation of land fabric, reduce the consumption of dye liquor, and yarn resisdye and multiple dyestuff can be carried out to the dyeing of yarn, be applicable to the sample preparation of the dyeing starching of denim yarn and produce.

Description

A kind of single-yarn dyeing starching all-in-one
Technical field
The present invention relates to weaving yarn dyeing field, particularly a kind of single-yarn dyeing starching all-in-one.
Background technology
At present, in the industry of weaving yarn dyeing, only there is the single yarn dyeing machine for dyeing and the single-yarn sizing equipment for sizing.For single yarn dyeing machine, there is a kind of single yarn dyeing machine of Yida Textile Co., Ltd, it provide a kind of yarn dying even section dye, the single yarn dyeing machine of the yarn of non-homogeneous section of dye can be dyed again.For single-yarn sizing equipment, according to market survey result, the YS-6 type single-yarn sizing equipment that on market, existing Japanese Yamada produces, it adopts separate motors to drive, and is equipped with the sub-flash baking system of the bitubular, hot-air running gear, infiltration type sizing device; The KS-3 type single-yarn sizing equipment that KAJI group of Germany produces and modified KS-7 type single-yarn sizing equipment thereof; The domestic single-yarn sizing equipment of GA391 type of frame Co., Ltd of Jiangyin TongYuan and Southern Yangtze University's joint research and development.For dye slurry process integration, a series of sizing-dyeing combination machine for sheet yarn is there is, ZLGA901 series sizing-dyeing combination machine, the ASLGA381 type sizing-dyeing combination machine of Wuxi Sheng Dong textile machinery factory, " Zu Ke " sizing-dyeing combination machine etc. of West Germany of such as Zheng Zhou textile machinery Machine Co., Ltd in industry.These sheet yarn sizing-dyeing combination machine staining baths are many, oxidation frame is many, but machine is huge, and occupation of land is many, and consumption dyeing is many, and discharging of waste liquid is many, is not suitable for small lot and draws a design.Continous mode single-yarn dyeing starching integrated technique and machine or a blank, cannot meet actual demand.
Summary of the invention
In order to solve the problems of the technologies described above, the invention provides a kind of structure simple, can the single-yarn dyeing starching all-in-one of efficient rapid dyeing starching.
The technical scheme that the present invention solves the problem is: a kind of single-yarn dyeing starching all-in-one, comprises Prewetting apparatus, dye pulp-water cleaning device, oxidation frame, drying room device, coiling and molding device and press-roller device, described dye pulp-water cleaning device comprises staining bath, rinsing bowl, stock tank, described drying room device comprises the first drying room and the second drying room, described Prewetting apparatus, staining bath, oxidation frame, rinsing bowl, first drying room, stock tank, second drying room, coiling and molding device sets gradually, and described press-roller device comprises the first pressure roller, second pressure roller, 3rd pressure roller and the 4th pressure roller, described first pressure roller is placed between Prewetting apparatus and staining bath, second pressure roller is placed between staining bath and oxidation frame, 3rd pressure roller is placed between rinsing bowl and the first drying room, 4th pressure roller is placed between stock tank and the second drying room, described staining bath and stock tank are all fixed with guide is traversing contaminates mechanism, the below of described guide traversing dip-dye mechanism is provided with for controlling the elevating mechanism of its lifting and the cylinder for winding yarn, cylinder is dipped in described staining bath and stock tank, and yarn is wound on cylinder after guide traversing dip-dye mechanism.
Overflow pipe is equipped with, by the ratio regulating the height of overflow pipe to adjust yarn dip-dye and oxidization time in described staining bath and stock tank.
Be provided with nozzle in described rinsing bowl, when yarn enters in rinsing bowl, nozzle accelerates the flowing of water in rinsing bowl, completes flushing.
The inside of described first drying room, the second drying room is equipped with except moist chamber, and the top except moist chamber has dehumidifying mouth, and the top except moist chamber is provided with the blower fan for entering into the steam except moist chamber through dehumidifying mouth and discharge.
Described single-yarn dyeing starching all-in-one also comprises circulating device, described circulating device comprises dye liquor circulating heater, water washing cycles heater, serum recycle heater, described dye liquor circulating heater is connected with staining bath, water washing cycles heater is connected with rinsing bowl, and serum recycle heater is connected with stock tank.
The outer wall hollow of described staining bath, rinsing bowl, stock tank, for oil storage heating and thermal insulation.
Beneficial effect of the present invention is: dyeing apparatus of the present invention and quetsch integrated setting, efficiently rapidly continuous dyeing and starching are carried out to single thread under achieving the condition of single staining bath or few staining bath, substantially reduce machine length, decrease occupation of land fabric, reduce the consumption of dye liquor, this machine and can carry out yarn resisdye and multiple dyestuff to the dyeing of yarn, is applicable to the sample preparation of the dyeing starching of denim yarn and produces.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is staining bath structural representation of the present invention.
Fig. 3 is the traversing dip-dye of the guide in Fig. 2 mechanism structural representation.
Fig. 4 is drying room device structural representation of the present invention.
Fig. 5 is the top view of Fig. 4.
Fig. 6 is rinsing bowl structural representation of the present invention.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further illustrated.
As shown in Figure 1, the present invention includes Prewetting apparatus 2, dye pulp-water cleaning device, oxidation frame 6, press-roller device, drying room device, coiling and molding device 13 and circulating device, described dye pulp-water cleaning device comprises staining bath 4, rinsing bowl 7, stock tank 10, described drying room device comprises the first drying room 9 and the second drying room 12, and described Prewetting apparatus 2, staining bath 4, oxidation frame 6, rinsing bowl 7, first drying room 9, stock tank 10, second drying room 12, coiling and molding device 13 set gradually; Prewetting apparatus 2 inside is equipped with water injector, is used for prewetting to yarn, is conducive to the upper dye of later process; Described press-roller device comprises the first pressure roller 3, second pressure roller 5, the 3rd pressure roller 8 and the 4th pressure roller 11, described first pressure roller 3 is placed between Prewetting apparatus 2 and staining bath 4, second pressure roller 5 is placed between staining bath 4 and oxidation frame 6,3rd pressure roller 8 is placed between rinsing bowl 7 and the first drying room 9, and the 4th pressure roller 11 is placed between stock tank 10 and the second drying room 12; Described circulating device comprises dye liquor circulating heater 16, water washing cycles heater 15, serum recycle heater 14, described dye liquor circulating heater 16 is connected with staining bath 4, water washing cycles heater 14 is connected with rinsing bowl 7, and serum recycle heater 14 is connected with stock tank 10.
As shown in Figure 2 and Figure 3, in described staining bath 4 and stock tank 10, be equipped with overflow pipe 25, by the ratio regulating the height of overflow pipe 25 to adjust yarn dip-dye and oxidization time, described staining bath 4 and stock tank 10 are all fixed with guide is traversing contaminates mechanism 24, the below of described guide traversing dip-dye mechanism 24 is provided with for controlling the elevating mechanism 22 of its lifting and the cylinder 27 for winding yarn, cylinder 27 is dipped in described staining bath 4 with in stock tank 10, yarn is wound on cylinder 27 after guide traversing dip-dye mechanism 24, the length space of dyeing sizing equipment is shortened by described guide traversing dip-dye mechanism 24 by the winding of yarn on cylinder 27, guide traversing dip-dye mechanism 24 controls its lifting by the elevating mechanism 22 of below, extend the contact of yarn and air, make it fully oxidized, the present invention is electric heating oil bath to the heating and thermal insulation employing of dye liquor, water and slurries in dye pulp-water cleaning device, and outer wall 26 hollow of described staining bath 4, rinsing bowl 7, stock tank 10, for oil storage heating and thermal insulation.
As shown in Figure 4, Figure 5, the temples of described first drying room 9, second drying room 12 is equipped with except moist chamber 18, and the top except moist chamber 18 has dehumidifying mouth 19, and the top except moist chamber 18 is provided with the blower fan 17 for entering into the steam except moist chamber 18 through dehumidifying mouth 19 and discharge.
As shown in Figure 6, be provided with nozzle 20 in described rinsing bowl 7, when yarn enters in rinsing bowl 7, small-bore high speed nozzle 20 is conducive to the flowing of water in rinsing bowl 7, is conducive to the flushing that yarn dye has starched after washing groove 7 simultaneously.
Operation principle of the present invention is as follows: need the raw yarn 1 of dyeing starching by Prewetting apparatus 2, the water injector of Prewetting apparatus 2 inside is prewetted to yarn, yarn after prewetting enters into staining bath 4 through the first pressure roller 3, by contaminating on cylinder 27 after guide traversing dip-dye mechanism 24, yarn after dyeing enters oxidation frame 6 through the second pressure roller 5, yarn enters into rinsing bowl 7 by cord roller after oxidation frame 6 is oxidized, when yarn is positioned at the cord roller bottom rinsing bowl 7 through two, nozzle 20 in rinsing bowl 7 accelerates the flowing of water, complete the cleaning to yarn, yarn after cleaning sends into the first drying room 9 drying through the 3rd pressure roller 8, during drying, the steam entered into except moist chamber 18 from dehumidifying mouth 19 is discharged by the blower fan 17 at the first drying room 9 top, yarn after drying enters into stock tank 10 through cord roller, by carrying out starching after guide traversing dip-dye mechanism 24 on cylinder 27, yarn after starching sends into the second drying room 12 drying through the 4th pressure roller 11, finally coiling and molding on coiling and molding device 13.

Claims (6)

1. a single-yarn dyeing starching all-in-one, is characterized in that: comprise Prewetting apparatus, dye pulp-water cleaning device, oxidation frame, drying room device, coiling and molding device and press-roller device, described dye pulp-water cleaning device comprises staining bath, rinsing bowl, stock tank, described drying room device comprises the first drying room and the second drying room, described Prewetting apparatus, staining bath, oxidation frame, rinsing bowl, first drying room, stock tank, second drying room, coiling and molding device sets gradually, and described press-roller device comprises the first pressure roller, second pressure roller, 3rd pressure roller and the 4th pressure roller, described first pressure roller is placed between Prewetting apparatus and staining bath, second pressure roller is placed between staining bath and oxidation frame, 3rd pressure roller is placed between rinsing bowl and the first drying room, 4th pressure roller is placed between stock tank and the second drying room, described staining bath and stock tank are all fixed with guide is traversing contaminates mechanism, the below of described guide traversing dip-dye mechanism is provided with for controlling the elevating mechanism of its lifting and the cylinder for winding yarn, cylinder is dipped in described staining bath and stock tank, and yarn is wound on cylinder after guide traversing dip-dye mechanism.
2. single-yarn dyeing starching all-in-one as claimed in claim 1, is characterized in that: be equipped with overflow pipe in described staining bath and stock tank, by the ratio regulating the height of overflow pipe to adjust yarn dip-dye and oxidization time.
3. single-yarn dyeing starching all-in-one as claimed in claim 1, is characterized in that: be provided with nozzle in described rinsing bowl, and when yarn enters in rinsing bowl, nozzle accelerates the flowing of water in rinsing bowl, completes flushing.
4. single-yarn dyeing starching all-in-one as claimed in claim 1, it is characterized in that: the inside of described first drying room, the second drying room is equipped with except moist chamber, top except moist chamber has dehumidifying mouth, and the top except moist chamber is provided with the blower fan for entering into the steam except moist chamber through dehumidifying mouth and discharge.
5. single-yarn dyeing starching all-in-one as claimed in claim 1, it is characterized in that: also comprise circulating device, described circulating device comprises dye liquor circulating heater, water washing cycles heater, serum recycle heater, described dye liquor circulating heater is connected with staining bath, water washing cycles heater is connected with rinsing bowl, and serum recycle heater is connected with stock tank.
6. single-yarn dyeing starching all-in-one as claimed in claim 5, is characterized in that: the outer wall hollow of described staining bath, rinsing bowl, stock tank, for oil storage heating and thermal insulation.
CN201310550132.7A 2013-11-08 2013-11-08 A kind of single-yarn dyeing starching all-in-one Active CN103526492B (en)

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CN104988683A (en) * 2015-07-21 2015-10-21 吴江新劲纺织有限公司 Novel yarn dyeing device
CN106283449B (en) * 2016-09-30 2018-05-08 江苏双盈纺织科技有限公司 A kind of fast automatic dye line equipment
CN111593522A (en) * 2020-04-17 2020-08-28 鲁泰纺织股份有限公司 Pulp and dye combined production process and device
CN111519366B (en) * 2020-05-07 2022-08-19 湖南工程学院 Intelligent equipment for dyeing and sizing multiple single yarns or plied yarns

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103243502A (en) * 2013-05-15 2013-08-14 蔡文沾 Double-head single-starch-tank slice-shaped dyeing and starching combining machine
CN103276544A (en) * 2013-06-05 2013-09-04 冯小斌 Multifunctional dyeing and starching device
CN203546406U (en) * 2013-11-08 2014-04-16 湖南工程学院 Single yarn dyeing and sizing all-in-one machine

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Publication number Priority date Publication date Assignee Title
JPH0765276B2 (en) * 1991-09-20 1995-07-12 悌 佛願 Method and device for textile printing

Patent Citations (3)

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Publication number Priority date Publication date Assignee Title
CN103243502A (en) * 2013-05-15 2013-08-14 蔡文沾 Double-head single-starch-tank slice-shaped dyeing and starching combining machine
CN103276544A (en) * 2013-06-05 2013-09-04 冯小斌 Multifunctional dyeing and starching device
CN203546406U (en) * 2013-11-08 2014-04-16 湖南工程学院 Single yarn dyeing and sizing all-in-one machine

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