CN106120217A - The loose formula rope form washing process of a kind of efficient energy-saving and device - Google Patents
The loose formula rope form washing process of a kind of efficient energy-saving and device Download PDFInfo
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- CN106120217A CN106120217A CN201610766952.3A CN201610766952A CN106120217A CN 106120217 A CN106120217 A CN 106120217A CN 201610766952 A CN201610766952 A CN 201610766952A CN 106120217 A CN106120217 A CN 106120217A
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- rope form
- fabric
- washing
- water washing
- machine
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- 238000005406 washing Methods 0.000 title claims abstract description 87
- 239000004744 fabric Substances 0.000 claims abstract description 121
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 63
- 238000001035 drying Methods 0.000 claims abstract description 42
- 229910000831 Steel Inorganic materials 0.000 claims description 13
- 239000010959 steel Substances 0.000 claims description 13
- 235000008331 Pinus X rigitaeda Nutrition 0.000 claims description 9
- 235000011613 Pinus brutia Nutrition 0.000 claims description 9
- 241000018646 Pinus brutia Species 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 8
- 238000007689 inspection Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- 239000004677 Nylon Substances 0.000 claims description 4
- 230000003028 elevating effect Effects 0.000 claims description 4
- 229920001778 nylon Polymers 0.000 claims description 4
- 239000004809 Teflon Substances 0.000 claims description 3
- 229920006362 Teflon® Polymers 0.000 claims description 3
- 241001589086 Bellapiscis medius Species 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 8
- 239000007788 liquid Substances 0.000 abstract description 5
- 239000002759 woven fabric Substances 0.000 abstract description 5
- 238000007598 dipping method Methods 0.000 abstract description 4
- 238000004134 energy conservation Methods 0.000 abstract description 3
- 230000007613 environmental effect Effects 0.000 abstract description 3
- JMANVNJQNLATNU-UHFFFAOYSA-N oxalonitrile Chemical compound N#CC#N JMANVNJQNLATNU-UHFFFAOYSA-N 0.000 description 10
- 239000003292 glue Substances 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- 239000002131 composite material Substances 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000004043 dyeing Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 210000004712 air sac Anatomy 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 239000013536 elastomeric material Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention discloses the loose formula rope form water washing device of a kind of efficient energy-saving, according to entering fabric direction, sets gradually open width entering cloth rack, flat wash trough, first padding machine, stacking box, the second padding machine, rope form rinsing machine, rope form washing adds hot tank, the 3rd padding machine, unwinding machine, dehydrator and folder.Its technique include into cloth, open washing, roll compacting, bank up, roll compacting, cold water washing, hot water washing, roll compacting, untwisting, drying.The present invention uses stacking box that at heap, tiling fabric is set to fabric in rope form；Single head fabric in rope form carries out dipping in a relaxed state and rolls and wash, and contributes to dirt and spreads to washing liquid, and the technique of the present invention has energy-conservation (water and vapour) environmental protection, the feature of operation safety.It is particularly suitable for bearing the washing of the fabric in rope form (such as woven fabric) of hightension.
Description
Technical field
The invention belongs to dyeing machine apparatus field, particularly to loose formula rope form washing process and the dress of a kind of efficient energy-saving
Put.
Background technology
Washing is step the most important in dyeing and printing process, and existing washing equipment mostly is open washing, and knitted fabric, woven fabric print
Washing before and after flower more water consumption consumption vapour.
Summary of the invention
The invention reside in offer a kind of durable in use, unsuitable thread bare fabric, and the Song Shisheng of the efficient energy-saving of energy-saving safety
Shape washing process and device, the loose formula rope form of the efficient energy-saving being suitable for knitted fabric, woven fabric is washed and is washed after stamp.
For reaching above-mentioned purpose, the concrete technical scheme of the present invention is as follows:
The loose formula rope form water washing device of a kind of efficient energy-saving, according to entering fabric direction, is disposed with open width entering cloth rack, open washing
Groove, the first padding machine, stacking box, the second padding machine, rope form rinsing machine, rope form washing adds hot tank, the 3rd padding machine, unwinding machine, dehydrator
And folder；
Described stacking box includes casing, and described casing is additionally provided with hexagonal roller, along entering cloth (fabric) direction, in described casing
Being disposed with " J " shape cloth storage trough, selvage guide ring and nylon roller, described cloth storage trough is ramp structure, and described selvage guide ring is hollow ring
Shape.
Described rope form rinsing machine includes body, and in described body, adjacent contact is provided with the first rubber roll and the second rubber roll, institute
It is additionally provided with guide roller and roll in stating body, described roll is provided with several and rolls a little；
The washing of described rope form adds other structures of hot tank as described in rope form rinsing machine, and difference is to set in described rope form rinsing machine periphery
Be equipped with and add hot tank, described in add hot tank both sides and be provided with Manual elevating type door and window, described door and window is provided with two inspection openings, described rope form
Wash to add to be provided with in hot tank and add heat pipe.
Described dehydrator includes support, and support is provided with two note drying cylinders, and every post drying cylinder is made up of 10 drying cylinders, described 10
The trapezoidal shape of drying cylinder is folded to be set, and described drying cylinder connects drain pipe, and described frame bottom arranges circulating water chennel, described drain pipe
Connect circulating water chennel.
Add heater temperature for controlling rope form washing, described in add heat pipe and be provided with Pneumatic diaphragm valve and stop valve.
For coordinating the folded structure setting drying cylinder so that fabric is along trapezoidal importing, a diameter of 800mm of described drying cylinder, described baking
The material of cylinder is rustless steel.
For convenience of adding the water flushed condition in hot tank for observing, prevent user from scalding simultaneously, described in add hot tank both sides and be provided with
Manual elevating type door and window, described door and window is provided with inspection opening.
For improving the drying effect of drying cylinder, described drying cylinder surface is coated with Teflon.
For economizing on vapour, described drain pipe port is provided with steam trap.
For fully washing, described rope form rinsing machine is provided with two, and the washing of described rope form adds hot tank and is set to three, described
Rope form is washed to add and is additionally provided with rope form rinsing machine between hot tank and the 3rd padding machine.
The loose formula rope form washing process of a kind of efficient energy-saving, comprises the following steps:
The first step: open width enters fabric；
Second step: open width fabric is open washing in flat wash trough；
3rd step: open width fabric is carried out roll compacting；
4th step: open width fabric is inserted stacking box, tiling fabric heap in stacking box is set to fabric in rope form；
5th step: fabric in rope form is carried out roll compacting；
6th step: carry out cold water washing in fabric in rope form is inserted rope form pine formula rinsing machine；
Article 7: fabric in rope form is carried out hot water washing within rope form washing adds hot tank；
8th step: fabric in rope form is carried out roll compacting；
9th step: fabric in rope form is formed open width fabric through untwisting；
Tenth step: by open width fabric through drying machine drying, and derive.
For reaching higher cleannes, between described 7th step and the 8th step, add cold water washing process, by the 7th step heat
Described fabric in rope form after water washing carries out cold water washing in inserting rope form pine formula rinsing machine again.
The present invention uses stacking box that at heap, tiling fabric is set to fabric in rope form；Single head fabric in rope form enters in a relaxed state
Row dipping rolls to be washed, and contributes to dirt and spreads to washing liquid, then carries out cold water washing and at rope form water in rope form pine formula rinsing machine
Washing and add hot tank and carry out hot water washing, finally dry in dehydrator, the technique of the present invention has energy-conservation (water and vapour) environmental protection,
Durable in use, unsuitable thread bare fabric, the feature of operation safety.Be particularly suitable for bearing hightension fabric in rope form (as
Woven fabric) washing.
Illustrate with detailed description of the invention, the present invention to be further elaborated below by way of accompanying drawing.
Accompanying drawing explanation
Fig. 1 be the loose formula rope form water washing device of efficient energy-saving of the present invention structural representation (enter cloth direction for from the right side to
Left)；
Fig. 2 is the top view (entering cloth direction for from right to left) of the loose formula rope form water washing device of efficient energy-saving of the present invention；
Fig. 3 is the structural representation of the present invention the first padding machine；
Fig. 4 is the structural representation of stacking box of the present invention；
Fig. 5 is the structural representation of rope form rinsing machine of the present invention；
Fig. 6 is the top view of rope form rinsing machine of the present invention；
Fig. 7 is the structural representation that rope form of the present invention washing adds hot tank；
Fig. 8 is the structural representation of dehydrator of the present invention.
Label declaration
Open width entering cloth rack 1, flat wash trough 2, the first padding machine 3, stacking box 4, frame 38, upper roller 31, lower roll 32, hexagonal roller 41, Chu Bu
Groove 48, selvage guide ring 42, nylon roller 43, casing 49, the second padding machine 5, rope form rinsing machine 6, body 61, the first rubber roll 62, the second glue
Roller 63, roll 64, guide roller 65, roll a little 641, rope form washing adds hot tank 7, adds hot tank 71, door and window 72, inspection opening 73, and the 3rd rolls
Car 8, unwinding machine 9, dehydrator 10, support 1001, drying cylinder 101, steam trap 102, drain pipe 103, circulating water chennel 104, folder
11。
Detailed description of the invention
Drying cylinder principle of heating of stating described herein is for using steam heating, and steam is passed through the steam of dehydrator by main steam range
Pipe, introduces in each drying cylinder respectively.Regulation valve, relief valve and each one of Pressure gauge it is respectively arranged with on every admission end steam inlet pipe, when
When in unit are, steam pressure exceedes authorized pressure, relief valve will automatically turn on, and releases the steam of superpressure.In entrance drying cylinder
Steam, transfer heat to drying cylinder, then passed to after the aqueous fabric on drying cylinder surface by drying cylinder surface, steam due to
Having scattered and disappeared heat and be condensed into water, condensed water is discharged drying cylinder by drain bucket or siphon, enters drain pipe.
Loose formula rope form water washing device (as shown in figures 1-8) of a kind of efficient energy-saving, according to entering fabric direction, sets gradually flat
Width entering cloth rack 1, flat wash trough 2, the first padding machine 3, stacking box 4, the second padding machine 5, two rope form rinsing machines 6, three rope form washings add
Hot tank 7, the 3rd padding machine 8, unwinding machine 9, dehydrator 10, folder 11.The washing of described rope form adds can between hot tank and the 3rd padding machine
It is arranged as required to rope form rinsing machine and carries out cold water washing.
Described open width entering cloth rack 1 enters fabric (cloth) for open width, and described flat wash trough 2 infiltrates fabric for prewashing, described flat
Washing trough 2 is provided with 7 groups of φ 125mm composite guide cloth rewinder rolls.Arrangement mode is upper three times four, and specially flat wash trough 2 is provided above 3
Group composite guide cloth rewinder roll, in flat wash trough 2, (infiltration) is provided with 4 groups of composite guide cloth rewinder rolls.
Described first padding machine 3 is preferably two rolling cars, and described first padding machine 3 includes arranging in frame 38, described frame 38
There are upper roller 31 and lower roll 32, described upper roller 31 and lower roll 32 to be disposed adjacent, pass for fabric between described upper roller 31 and lower roll 32,
Fabric is made to remove unnecessary washing liquid under the pressure of upper roller 31 and lower roll 32.Described frame 38 is foundry goods, and described upper roller 31 is quilt
Action roller, described upper roller 31 roller footpath Ф 250, described upper roller 31 is rubber coated roller core.The roller core of described upper roller 31 is that heavy wall is seamless
Steel pipe, the rubber table hardness of described upper roller 31 is 82 ± 2, and described rubber is fourth cyanogen glue.
Described lower roll 32 is drive roll, roller footpath Ф 250, and described lower roll 32 is rubber coated roller core.Described lower roll 32 roller core
For thick-walled seamless steel pipes, rubber table hardness is 90 ± 2, and described rubber is fourth cyanogen glue.Preferably, before rolling a little, gap bridge selvage guide it is provided with
Roller, the diameter 125mm of gap bridge fabric guide roll.It is provided with DN20 shower on described gap bridge fabric guide roll.The pressurization of described first padding machine 3
Mode is by tribute bar indirect weighting by cylinder.
It is provided with the alternating current generator of 4w in described frame 38, is used for driving lower roll 32 to rotate, described frame 38 also sets up
Having decelerator, preferably planet-cycloid reducer, fabric is after flat wash trough 2 impregnates after the first padding machine 3 roll compacting, and removal is knitted
Moisture on thing.
Described stacking box 4 includes casing 49, and described casing 49 is additionally provided with hexagonal roller 41, along entering cloth (fabric) side
To, it being disposed with " J " shape cloth storage trough 48, selvage guide ring 42, nylon roller 43 in described casing 49, described cloth storage trough 48 structure is left
Low right high ramp structure, open width fabric carries out pine formula dipping, described cloth storage trough 48 in being promoted to J cloth storage trough 48 by hexagonal roller 41
Interior full cleanout fluid.Described selvage guide ring 42 is hollow ring, and hollow structure passes for fabric so that the fabric of open width is led in annular
Leading of cloth ring 42 is mixed down to rope form.Described casing 49 is provided with shower, the mouth spray alignment hollow ring of described shower,
Make shower that fabric in rope form is carried out hydro-peening.Shower cleans fabric in rope form, carries out preparation washing, and submissive rope form for washing
Fabric, in order to avoid the winding of fabric damages,
Described second padding machine 5 is two roller rope form padding machines, the most described first padding machine of other structures, and difference is: the machine of the second padding machine 5
Frame uses 4mm corrosion resistant plate welding fabrication after laser machining centre is processed automatically.The drive roll of described second padding machine 5 is with passive
Roller diameter is φ 210 mm, and elastomeric material is bag fourth cyanogen glue, and described second padding machine 5 pressuring method is φ 100 mm × 50-25 gas
Pressurization is pushed away under cylinder；Because the thickness of fabric is different, cylinder stroke uses adjustable.Transmission is 3KW ac motor and cycloidal-pin wheel
Reduction box drives through sprocket wheel shaft coupling.With rustless steel hexagonal roller cropping.It is provided with bearing, because of water on described drive roll and driven roll
Wash fabric difference to cause rolling a unbalance stress, make spherical bearing be easily damaged.Therefore use SN heavy bearing and heavy duty roller bearing
To improve the service life of rope form padding machine.
Described rope form rinsing machine 6 includes body 61, and in described body 61, adjacent contact is provided with the first rubber roll 62 and second
Rubber roll 63, is additionally provided with guide roller 65 and roll 64(mono-group or a pair in described body 61), fabric enters rope form rinsing machine 6
In, for the first time through the first rubber roll 62 and the second rubber roll 63, guide roller 65 lead reach down to roll 64 roll a little 641
Padding, roll 64 is immersed in washing liquid.When fabric is squeezed, the contact point on roll 64 is for rolling a little 641, then knits
Thing again under the guiding of guide roller 65 second time through the first rubber roll 62 and the second rubber roll 63, so circulate, described in roll
It is provided with 5 on roller 64 to roll a little；
Described body 61 often organizes appearance cloth amount about 35m, and described body 61 wallboard uses SUS304 corrosion resistant plate through laser machining centre
Automatically welding fabrication after processing, uses SUS304 δ 2 rustless steel make and be divided into six lattice with mesh dividing plate in described body 61,
Described five roll a little 641 structures is positioned at lattice.Described first rubber roll 62 and the second rubber roll 63 are diameter phi 210 mm rubber rollers, rubber
Material is bag fourth cyanogen rubber, and the kind of drive is that 4KW ac motor and cycloidal pinwheel reduction box drive through sprocket wheel shaft coupling, pressuring method
For pushing away pressurization under φ 100 mm × 80-50 cylinder；Because fabric thickness difference cylinder voyage uses adjustable, adjustable 50 mm.Because of water
Washing fabric and roll a unbalance stress, easily damage roll, for extending the life-span of roll, in described case, roll includes bearing, described axle
Hold employing SN312 heavy bearing and 22312 heavy self-aligning roller bearings.Other top roller bearings use stainless steel bearing.
The washing of described rope form adds other structures of hot tank 7 as described in rope form rinsing machine 6, and difference is outside rope form rinsing machine 6
Be provided with in week and add hot tank 71, described in add hot tank 71 operation with transmission both sides be provided with Manual elevating type door and window 72；Set on door and window 72
There are two inspection openings 73.The washing of described rope form adds and is provided with two DN32 bottom hot tank 7 and adds heat pipe, adds heat pipe and is furnished with air bladder
Valve and stop valve are to reach automatic temperature-controlled purpose.
Described 3rd padding machine 8 is two roller rope form cropping padding machines, is used for dragging fabric cropping.3rd padding machine 8 uses 4mm stainless
Steel plate is welding fabrication after laser machining centre is processed automatically.Drive roll and driven roll are rubber rollers, and roller core is that heavy wall is seamless
Steel pipe, a diameter of φ 210 mm rubber rollers (bag fourth cyanogen glue).Pressuring method is that φ 100 mm × 75 cylinder pushes away pressurization；The kind of drive
Drive through sprocket wheel shaft coupling for 3KW ac motor and cycloidal pinwheel reduction box.
Described unwinding machine 9 is rope form Untwisting scutcher, and it is by compositions such as steel plate, seamless steel pipes, and turnover mode for cloth is rope form
Enter cloth, open width goes out cloth.Luminous intensity distribution electro-detection drives centering, and automatic untwisting also can carry out button untwisting with hands, and its power is 6KW.
Described dehydrator 10 includes two posts totally 20 diameter phi 800mm rustless steel drying cylinders 101, and described drying cylinder surface is coated with spy
Fluorine dragon.The column of described dehydrator uses H profile steel material to make, to ensure the stability of machine.
Described dehydrator 10 includes support 1001, and on support, 1001 are provided with two note drying cylinders, and every post drying cylinder is by 10 drying cylinders
101 compositions, described 10 trapezoidal shapes of drying cylinder 101 are folded to be set, fabric along trapezoidal come and go through, described drying cylinder 101 connects draining
Pipe 103, for preventing water and vapour to discharge simultaneously, drain pipe 103 mouthfuls is provided with steam trap 102, and the effect of described steam trap 102 is
While water is discharged, isolate steam, prevent steam from discharging, to reach the purpose of steam saving, described support 1001 end
Portion arranges circulating water chennel 104, and described drain pipe 103 connects circulating water chennel 104.After described circulating water chennel 104 will steam again water cooling
Collect, in order to
For repeating baking the affected part after applying some drugs.Described drying cylinder 101 is diameter phi 800mm rustless steel drying cylinder.Every drying cylinder surface is coated with Teflon.Institute
Stating dehydrator support uses H profile steel material to make, to ensure the stability of machine.The transmission of described dehydrator is belt transmission, merit
Rate 2 is 4 KW cycloidal planetary gear speed reducer groups.
Described drying cylinder 101 is raised the folded purpose set and is fully to dry fabric, reaches withdrawal of currency from circulation water by pipeline simultaneously
Purpose, tradition drying cylinder traverse arranges 4.5 tons of every myriametre cloth water, with vapour 1.17 tons, dehydrator of the present invention every myriametre cloth water 2.6
Ton, with vapour 0.8 ton, using water wisely 42%, economizes on vapour 23%, significantly increases washing Rong Buliang.
Described folder 11 is open width folder.
The loose formula rope form washing process of a kind of efficient energy-saving of the present invention is:
The first step: open width enters fabric；
Second step: open width fabric is open washing in flat wash trough 2；
3rd step: open width fabric carries out roll compacting in the first padding machine 3；
4th step: open width fabric is inserted stacking box 4, tiling fabric heap in stacking box 4 is set to fabric in rope form；
5th step: fabric in rope form is inserted roll compacting in the second padding machine 5；
6th step: carry out cold water washing in fabric in rope form is inserted rope form pine formula rinsing machine 6；
Article 7: fabric in rope form is carried out hot water washing within rope form washing adds hot tank 7；
8th step: fabric in rope form is inserted roll compacting in the 3rd padding machine 8；
9th step: fabric in rope form is inserted unwinding machine 9, fabric in rope form forms open width fabric through untwisting
Tenth step: open width fabric is dried through dehydrator 10, and derive from folder 11.
Add cold water washing process between described 7th step and the 8th step, the described rope form after the 7th step hot water washing is knitted
Thing carries out cold water washing again to reach higher clean-up performance in inserting rope form pine formula rinsing machine 6.
The present invention uses stacking box 4 that at heap, tiling fabric is set to fabric in rope form；Single head fabric in rope form is in a relaxed state
Carry out dipping to roll and wash, contribute to dirt and spread to washing liquid, then in rope form pine formula rinsing machine 6, carry out cold water washing and at rope form
Washing adds hot tank 7 and carries out hot water washing, finally dries in dehydrator 10, and the technique of the present invention has energy-conservation (water and vapour)
Environmental protection, the feature of operation safety.It is particularly suitable for bearing the washing of the fabric in rope form (such as woven fabric) of hightension.
Above example is only in order to illustrate technical scheme and unrestricted, and those of ordinary skill in the art are to this
Other amendment or equivalents that bright technical scheme is made, without departing from the spirit and scope of technical solution of the present invention,
All should contain in scope of the presently claimed invention.
Claims (10)
1. the loose formula rope form water washing device of an efficient energy-saving, it is characterised in that: according to entering fabric direction, it is disposed with open width
Entering cloth rack, flat wash trough, the first padding machine, stacking box, the second padding machine, rope form rinsing machine, rope form washing adds hot tank, and the 3rd padding machine moves back
Twister, dehydrator and folder；
Described stacking box includes casing, and described casing is additionally provided with hexagonal roller, along entering cloth (fabric) direction, in described casing
Being disposed with " J " shape cloth storage trough, selvage guide ring and nylon roller, described cloth storage trough is ramp structure, and described selvage guide ring is hollow ring
Shape；
Described rope form rinsing machine includes body, and in described body, adjacent contact is provided with the first rubber roll and the second rubber roll, described machine
Internal guide roller and the roll of being additionally provided with, described roll is provided with several and rolls a little；
The washing of described rope form adds other structures of hot tank as described in rope form rinsing machine, and difference is to set in described rope form rinsing machine periphery
Being equipped with and add hot tank, described rope form is washed to add to be provided with in hot tank and is added heat pipe；
Described dehydrator includes support, and support is provided with two note drying cylinders, and every post drying cylinder is made up of 10 drying cylinders, described 10 bakings
The trapezoidal shape of cylinder is folded to be set, and described drying cylinder connects drain pipe, and described frame bottom arranges circulating water chennel, and described drain pipe connects
Circulating water chennel.
The loose formula rope form water washing device of a kind of efficient energy-saving the most according to claim 1, it is characterised in that add heat pipe described in:
It is provided with Pneumatic diaphragm valve and stop valve.
The loose formula rope form water washing device of a kind of efficient energy-saving the most according to claim 1, it is characterised in that: described drying cylinder is straight
Footpath is 800mm, and the material of described drying cylinder is rustless steel.
The loose formula rope form water washing device of a kind of efficient energy-saving the most according to claim 1, it is characterised in that: described drying cylinder table
Face is coated with Teflon.
The loose formula rope form water washing device of a kind of efficient energy-saving the most according to claim 1, it is characterised in that: described rope form water
Washing machine is provided with two, and the washing of described rope form adds hot tank and is set to three.
The loose formula rope form water washing device of a kind of efficient energy-saving the most according to claim 1, it is characterised in that add hot tank described in:
Both sides are provided with Manual elevating type door and window, and described door and window is provided with inspection opening.
The loose formula rope form water washing device of a kind of efficient energy-saving the most according to claim 1, it is characterised in that: described rope form water
Wash to add and be additionally provided with rope form rinsing machine between hot tank and the 3rd padding machine.
The loose formula rope form water washing device of a kind of efficient energy-saving the most according to claim 1, it is characterised in that: described drain pipe
Mouth is provided with steam trap.
9. the loose formula rope form washing process of an efficient energy-saving, it is characterised in that comprise the following steps:
The first step: open width enters fabric；
Second step: open width fabric is open washing in flat wash trough；
3rd step: open width fabric is carried out roll compacting；
4th step: open width fabric is inserted stacking box, tiling fabric heap in stacking box is set to fabric in rope form；
5th step: fabric in rope form is carried out roll compacting；
6th step: carry out cold water washing in fabric in rope form is inserted rope form pine formula rinsing machine；
Article 7: fabric in rope form is carried out hot water washing within rope form washing adds hot tank；
8th step: fabric in rope form is carried out roll compacting；
9th step: fabric in rope form is formed open width fabric through untwisting；
Tenth step: by open width fabric through drying machine drying, and derive.
The loose formula rope form washing process of a kind of efficient energy-saving the most according to claim 9, it is characterised in that: the described 7th
Add cold water washing process between step and the 8th step, the described fabric in rope form after the 7th step hot water washing is inserted rope form pine formula water
Cold water washing is again carried out in washing machine.
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| CN106120217B (en) | 2019-07-09 |
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