CN211571042U

CN211571042U - Water-saving anti-static hot air setting machine for finishing

Info

Publication number: CN211571042U
Application number: CN201922182538.XU
Authority: CN
Inventors: 曹国军; 孟西; 糜晓虎
Original assignee: Changshu Jiangnan Printing And Dyeing Co ltd
Current assignee: Changshu Jiangnan Printing And Dyeing Co ltd
Priority date: 2019-12-06
Filing date: 2019-12-06
Publication date: 2020-09-25
Anticipated expiration: 2029-12-06

Abstract

The utility model relates to a hot-blast forming machine is used in static arrangement is prevented in water conservation, it is including the cloth roller of putting, transfer roller that set gradually, mangle machine, stoving room, cooling device and cloth roller of receiving, the mangle machine includes solvent storage device and mangle roller set, the mangle roller set sets up the one side that is close to the stoving room at solvent storage device, solvent storage device includes immersion fluid groove and reservoir, immersion fluid groove and reservoir pass through the pipeline intercommunication, set up the valve on the pipeline, the immersion fluid groove sets up the V-arrangement groove. The utility model discloses a V-arrangement groove is set to in the immersion fluid groove, and weaving cloth passes the solvent along the V-arrangement orbit and carries out the starching in the immersion fluid groove, and the reservoir can add the solvent to prevent in the V-arrangement groove that the solvent liquid level is low excessively in the V-arrangement groove, and this just makes only the solvent in the V-arrangement groove can contact with the fabrics, and only the solvent in the V-arrangement groove can be contaminated, compares in traditional cell body, the utility model discloses the solvent that the row fell after starching is few, has the effect that can reduce the waste of water resource.

Description

Water-saving anti-static hot air setting machine for finishing

Technical Field

The utility model belongs to the technical field of hot-blast forming machine's technique and specifically relates to a static arrangement is prevented in water conservation is with hot-blast forming machine is related to.

Background

The hot air setting machine is the equipment commonly used in the finishing process after fabrics, and the hot air setting machine carries out arrangement such as softness, antistatic, tentering and resin through padding various dyestuffs, improves feel, colour, breadth, powerful, the antistatic properties etc. of fabric, to non-pure cotton variety, can also play the effect of stable size, and its theory of operation is: the textile firstly passes through the padding liquid tank and is fully soaked and contacted with dyes such as antistatic solvent in the padding liquid tank, then the textile passes through a padding roller on the padding liquid tank under the action of the padding liquid machine, the padding roller extrudes redundant solvent in the textile, then the textile is conveyed into a drying room for drying treatment, after the drying treatment is finished, the textile is conveyed to a cooling device from the drying room for cooling and finally enters a cloth collecting roller, after the finishing of the anti-static finishing of the textile and the like of the solvent in the padding liquid tank in the prior art, the solvent can be polluted and can not be used by the next textile due to the fact that the color, fiber scraps and the like on the textile can be possibly infected in the residual solvent, the residual solvent can be discharged, a large amount of water is wasted, and in addition, a part of water can be taken away when the textile enters the drying room from the padding liquid tank, this also results in a waste of water.

Chinese patent with publication number CN207362486V discloses a mangle device for soft mangle, including mangle mechanism, mangle mechanism includes the frame, sets up cell body in the frame, sets up initiative rubber mangle roller and the driven rubber mangle roller of setting in initiative rubber mangle roller top in the cell body top, driven rubber mangle roller both sides are provided with a feeding section of thick bamboo and automatic lifting mechanism respectively, automatic lifting mechanism includes two parallel arrangement's stand, sets up the draw-out roll and the crane of slip setting on the stand below two stands, the crane is isosceles trapezoid, and is provided with spacing section of thick bamboo on the crane, spacing section of thick bamboo is the coniform, and spacing section of thick bamboo cross sectional area reduces along cloth moving direction gradually, draw-out roll below sets up the accumulator.

Above-mentioned technical scheme is provided with the accumulator below the draw-out roll, and the soft penetrant recycle that will ooze by the cloth has certain effect that reduces the water waste, but this scheme still adopts traditional mangle groove storage solvent to soak the fabrics, and after the fabrics was handled, the remaining solvent in the mangle groove still can be discharged, so still can cause the waste of a large amount of water.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a can reduce water waste's hot-blast forming machine is used in static arrangement is prevented in water conservation.

The above technical purpose of the present invention can be achieved by the following technical solutions:

the utility model provides a hot-blast forming machine is used in static arrangement is prevented in water conservation, is including the cloth roller of putting, transfer roller that set gradually, mangle machine, stoving room, cooling device and receipts cloth roller, the mangle machine includes solvent storage device and mangle roller set, the mangle roller set sets up the one side that is close to the stoving room at solvent storage device, solvent storage device is including soaking groove and reservoir, soaking groove and reservoir pass through the pipeline intercommunication, set up the valve on the pipeline, the soaking groove sets to the V-arrangement groove.

Through adopting above-mentioned technical scheme, the fabrics is discharged from the roller of releasing, then in the transfer roller reachs the mangle, the fabrics is earlier through the immersion fluid groove in the mangle, anti-static solvent has been stored in the immersion fluid groove, the fabrics has been stained with anti-static solvent after the immersion fluid groove, then enter into the mangle roller set, the unnecessary solvent on the fabrics is extruded to the mangle roller set, then the fabrics is introduced into the stoving room through the transfer roller, the stoving room is dried the fabrics, the fabrics enters into cooling device and cools down, at last is withdrawed to the collecting roller, the immersion fluid groove sets up into the V type, the fabrics can have sufficient time and anti-static solvent contact when passing through the immersion fluid groove like this, can improve the anti-static treatment effect of fabrics like this. The textile can take away some solvent through the immersion fluid groove for the solvent in the V-arrangement groove becomes less, and the solvent liquid level descends, thereby makes the contact time of textile and solvent shorten, thereby influences the treatment effect, is storing the solvent that disposes in the reservoir, and when the solvent liquid level descends in the immersion fluid groove, the valve of opening the reservoir can realize carrying the solvent to the immersion fluid groove in, with the solvent liquid level that maintains the immersion fluid groove. Through the setting in V-arrangement groove, only need a small amount of solvent and the contact of fabrics just can reach the purpose that makes the fabrics fully soak, like this after the course of treatment, only a small amount of solvent in the V-arrangement groove receives the pollution and is discharged, compares in traditional big cell body, and this scheme can reduce the waste of water resource, practices thrift a large amount of moisture.

The present invention may be further configured in a preferred embodiment as: and a plurality of conveying rollers are arranged in the immersion liquid tank.

Through adopting above-mentioned technical scheme, the route of advancing of fabrics receives the restraint of transfer roller for fabrics can not produce the friction with immersion fluid inslot wall, makes the fabrics more smooth and easy through the immersion fluid groove.

The present invention may be further configured in a preferred embodiment as: one side of the immersion liquid groove is fixedly connected with a receiving groove, and the receiving groove extends to the lower part of the liquid rolling roller group.

Through adopting above-mentioned technical scheme, can be so that the solvent that the mangle roller set was extruded falls into the accepting groove completely, then enter into the discharge gate in immersion fluid groove from the accepting groove to realize the recycle to the solvent, reduce the waste of water resource.

The present invention may be further configured in a preferred embodiment as: the mangle roller sets comprise a first mangle roller set and a second mangle roller set, and each mangle roller set is composed of two mangle rollers.

Through adopting above-mentioned technical scheme, two mangle roller sets can extrude the unnecessary solvent in the fabrics more fully, reduce the redundancy rate of fabrics, not only can reduce the waste of water resource, can also reduce the energy consumption in stoving room.

The present invention may be further configured in a preferred embodiment as: the second liquid rolling roller group is arranged on one side, close to the drying room, of the first liquid rolling roller group, and the second liquid rolling roller group is higher than the first liquid rolling roller group.

Through adopting above-mentioned technical scheme, the height of fabrics in second nip roller group department is higher than the height of first nip roller group department, is favorable to like this that the solvent flows to the direction of keeping away from the stoving room for more solvent can flow into the immersion bath.

The present invention may be further configured in a preferred embodiment as: and a liquid level sensor is arranged in the immersion liquid tank.

By adopting the technical scheme, the liquid level sensor can monitor the liquid level of the solvent in the immersion liquid tank, and when the liquid level of the solvent in the immersion liquid tank is reduced too much, the liquid storage tank can supplement the solvent into the immersion liquid tank.

The present invention may be further configured in a preferred embodiment as: the liquid storage tank is arranged above the immersion liquid tank.

By adopting the technical scheme, the solvent in the liquid storage tank can naturally flow into the immersion liquid tank under the action of gravity.

The present invention may be further configured in a preferred embodiment as: the bottom of the liquid storage tank is arc-shaped, a liquid discharge hole is formed in the lowest position of the arc-shaped liquid storage tank, and a waste discharge hole is formed in the bottom of the liquid immersion tank.

By adopting the technical scheme, after all textiles are treated, the solvent in the liquid storage tank can be discharged from the liquid discharge hole, the solvent is stored by a worker for continuous use, and the polluted solution in the immersion liquid tank is discharged from the waste discharge hole.

To sum up, the utility model discloses a following at least one useful technological effect:

1. through the arrangement of the V-shaped soaking liquid groove, the amount of the solvent contacting with the textile can be reduced, so that the emission of the waste solvent is reduced, and the water resource waste is reduced;

2. through the arrangement of the liquid storage tank, the effect of supplementing the solvent into the immersion liquid tank to improve the sizing rate can be achieved;

3. through the arrangement of the two liquid rolling roller sets, the effect of fully extruding redundant solvent in the textile so as to reduce the waste of water resources can be achieved;

4. the solvent extruded by the mangle roller group can be recycled by the arrangement of the bearing groove.

Drawings

Fig. 1 is a schematic view of the overall structure of the hot air setting machine for water-saving antistatic finishing.

Fig. 2 is a schematic diagram of the structure of the mangle of the hot-air setting machine for water-saving antistatic finishing.

Fig. 3 is a sectional view showing the structure of the mangle of the hot-air setting machine for water-saving antistatic finishing.

FIG. 4 is a schematic view showing the connection between the dipping tank and the reservoir.

In the figure, 1, a cloth releasing roller; 2. a conveying roller; 3. a mangle; 31. a solvent storage device; 311. a liquid immersion tank; 312. a liquid storage tank; 32. a first nip roll set; 33. a second nip roll set; 4. a drying room; 5. a cooling device; 6. a cloth collecting roller; 7. a liquid level sensor; 8. a drain hole; 9. a valve; 10. waste discharge holes; 11. a receiving groove.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Referring to fig. 1, for the utility model discloses a hot-blast forming machine is used in static arrangement is prevented in water conservation, including the cloth roller 1 of putting, transfer roller 2, padding liquid machine 3, stoving room 4, cooling device 5 and the cloth roller 6 of receiving that sets gradually. The textile is discharged from the cloth placing roller 1 and then reaches the mangle 3 through the conveying roller 2, the solvent storage device 31 is arranged in the mangle 3, the solvent storage device 31 comprises an immersion liquid groove 311 and a liquid storage groove 312, the immersion liquid groove 311 and the liquid storage groove 312 both contain antistatic solvent, the textile can penetrate through a feed inlet on the immersion liquid groove 311 and then penetrate out from a discharge outlet on the immersion liquid groove 311, and the surface of the textile after penetrating out from the discharge outlet is full of the antistatic solvent. The last mangle roller set that has still set up of mangle machine 3, the fabrics arrives the mangle roller set after wearing out from immersion fluid groove 311, the mangle roller set can be extruded unnecessary solvent on the fabrics, then the fabrics enters into stoving room 4, stoving room 4 can be dried to the fabrics, the fabrics arrives cooling device 5 after wearing out from stoving room 4 on, cooling device 5 can carry out cooling to the fabrics, fabrics is taken in to the fabric collecting roller 6 at last, the whole arrangement process after preventing static has just been accomplished so far.

Referring to fig. 2 and 3, the immersion liquid tank 311 is arranged on the frame of the mangle 3, and the immersion liquid tank 311 is arranged as a V-shaped tank, so that the contact time of the textile with the solvent in the process of passing through the immersion liquid tank 311 can be prolonged, and the sizing rate can be improved. In addition, the V-shaped groove can store less solvent compared with the traditional groove body, so that less solvent is contacted with textiles, the emission of waste solvent can be reduced, and the waste of water resources is reduced. The dipping solution tank 311 is provided with a plurality of conveying rollers 2, and the traveling track of the textile in the dipping solution tank 311 is restricted by the conveying rollers 2 in the dipping solution tank 311, so that the textile does not touch the dipping solution tank 311, and the textile is prevented from being broken due to friction with the inner wall of the dipping solution tank 311. The immersion liquid tank 311 is connected with the liquid storage tank 312 through a pipeline, the electromagnetic valve 9 is arranged on the pipeline, the liquid level sensor 7 is arranged in the immersion liquid tank 311, the liquid level sensor 7 and the electromagnetic valve 9 are connected with the controller, a part of solvent in the immersion liquid tank 311 can be continuously taken away by textiles, the liquid level of the solvent in the immersion liquid tank 311 is reduced, the contact time of the textiles and the solvent is shortened, the sizing rate is reduced, the liquid level sensor 7 can monitor the liquid level of the solvent in the immersion liquid tank 311 in real time, when the liquid level of the solvent in the immersion liquid tank 311 is reduced to a certain height, the electromagnetic valve 9 on the controller control pipeline is opened to supplement the solvent into the immersion liquid tank 311, and after the liquid level of the solvent in the immersion liquid tank 311 is increased to a specified height, the electromagnetic valve. The liquid storage tank 312 is arranged above the immersion liquid tank 311, so that the solvent can naturally enter the immersion liquid tank 311 from the liquid storage tank 312 under the action of gravity, the bottom of the liquid storage tank 312 is arranged into an arc shape, the liquid discharge hole 8 is arranged at the lowest end of the arc shape, the waste discharge hole 10 is arranged at the bottom of the immersion liquid tank 311, after the whole anti-static post-treatment process is finished, the residual solvent in the liquid storage tank 312 can be discharged from the liquid discharge hole 8, a worker stores the residual solvent for the next use, and the polluted solvent in the immersion liquid tank 311 can be discharged from the waste discharge hole 10. Through the arrangement of the V-shaped liquid soaking tank, the polluted solvent is reduced, the discharged solvent is reduced, and the waste of water resources is reduced.

Referring to fig. 1 and 3, the nip roll set includes a first nip roll set 32 and a second nip roll set 33, and the second nip roll set 33 is disposed on a side of the first nip roll set 32 adjacent to the drying chamber 4. The first liquid rolling roller set 32 and the second liquid rolling roller set 33 can extrude redundant solvent in the textile more fully, so that the waste of the solvent can be reduced, and the energy consumption of the drying room 4 can be reduced. The second nip roller set 33 is disposed above the first nip roller set 32, so that the redundant solvent in the textile can flow in the direction far away from the drying room 4, and the amount of the solvent entering the drying room 4 can be reduced, thereby reducing the energy consumption of the drying room 4. The receiving groove 11 is fixedly connected to the discharge port of the immersion liquid groove 311, and the first and second squeezing roller sets 32 and 33 are completely right above the receiving groove 11, so that the extruded solvent can fall into the receiving groove 11 and then flow into the discharge port of the immersion liquid groove 311, and the solvent can be conveniently recycled.

The implementation principle of the embodiment is as follows: the staff adds appropriate amount of solvent in immersion fluid groove 311 and reservoir 312, ensures that each part of hot-blast forming machine can normally work, then will put cloth roller 1 and place the place ahead of padding mangle 3, then install the fabrics, start hot-blast forming machine, then the fabrics can pass padding mangle 3, stoving room 4 and cooling device 5 in proper order and finally be received on collecting roller 6. After the whole treatment process is finished, the staff member discharges the solvent in the liquid storage tank 312 through the liquid discharge hole 8, stores the solvent for the next use, and discharges the polluted solvent in the immersion liquid tank 311 from the waste discharge hole 10.

The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.

Claims

1. The utility model provides a water conservation prevents that static arrangement uses hot-blast forming machine, is including the cloth roller (1), transfer roller (2) of putting that set gradually, mangle (3), stoving room (4), cooling device (5) and receipts cloth roller (6), mangle (3) are including solvent storage device (31) and mangle roller set, the mangle roller set sets up the one side that is close to stoving room (4) in solvent storage device (31), its characterized in that: the solvent storage device (31) comprises a soaking tank (311) and a liquid storage tank (312), the soaking tank (311) is communicated with the liquid storage tank (312) through a pipeline, a valve (9) is arranged on the pipeline, and the soaking tank (311) is arranged into a V-shaped groove.

2. The hot air setting machine for water-saving antistatic finishing according to claim 1, characterized in that: and a plurality of conveying rollers (2) are arranged in the immersion liquid tank (311).

3. The hot air setting machine for water-saving antistatic finishing according to claim 2, characterized in that: one side of the immersion liquid groove (311) is fixedly connected with a receiving groove (11), and the receiving groove (11) extends to the lower part of the roller group.

4. The hot air setting machine for water-saving antistatic finishing according to claim 3, characterized in that: the roll-wash roll set comprises a first roll-wash roll set (32) and a second roll-wash roll set (33), and the first roll-wash roll set (32) and the second roll-wash roll set (33) both comprise two roll-wash rolls.

5. The hot air setting machine for water-saving antistatic finishing according to claim 4, characterized in that: the second liquid rolling roller group (33) is arranged on one side, close to the drying room (4), of the first liquid rolling roller group (32), and the second liquid rolling roller group (33) is higher than the first liquid rolling roller group (32).

6. The hot air setting machine for water-saving antistatic finishing according to claim 1, characterized in that: and a liquid level sensor (7) is arranged in the immersion liquid tank (311).

7. The hot air setting machine for water-saving antistatic finishing according to claim 6, characterized in that: the liquid storage tank (312) is arranged above the immersion liquid tank (311).

8. The hot air setting machine for water-saving antistatic finishing according to claim 7, characterized in that: the bottom of the liquid storage tank (312) is arc-shaped, a liquid discharge hole (8) is arranged at the lowest position of the arc-shaped liquid storage tank, and a waste discharge hole (10) is arranged at the bottom of the immersion liquid tank (311).