CN103774360B - A kind of pouring rolls formula stock dyeing machine - Google Patents

A kind of pouring rolls formula stock dyeing machine Download PDF

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Publication number
CN103774360B
CN103774360B CN201410009564.1A CN201410009564A CN103774360B CN 103774360 B CN103774360 B CN 103774360B CN 201410009564 A CN201410009564 A CN 201410009564A CN 103774360 B CN103774360 B CN 103774360B
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China
Prior art keywords
conduction band
staple
bulk
dye liquor
roll
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CN103774360A (en
Inventor
金国周
丁培德
胡朝江
章建东
王金良
张惠祥
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SHAOXING JINYU TEXTILE NEW TECHNOLOGY Co Ltd
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SHAOXING JINYU TEXTILE NEW TECHNOLOGY Co Ltd
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Abstract

The present invention relates to a kind of pouring and roll formula stock dyeing machine, belong to loose stock dyeing technical field.Including transfer member and sprinkler part, transfer member includes driving roller on a pair and driving roller a pair time, upper driving roller, lower driving roller are respectively installed with the use of upper conduction band and lower conduction band, upper conduction band is provided with small opening one, upper conduction band and lower conduction band synchronous operation, upper conduction band loop is provided with several topping rolls, lower conduction band loop is provided with several with topping roll with the use of bottom roll, under upper conduction band, lower conduction band coordinate with topping roll, bottom roll, it is achieved the synchronization clamping conveying of staple in bulk;Sprinkler part includes dye liquor pipe and spray head, and dye liquor pipe one end connection dye liquor, the other end is connected with spray head, and above the spray head upper conduction band between adjacent topping roll, the dye liquor in dye liquor pipe sprays downwards on staple in bulk through spray head.Adopting the present invention, can be continuously produced, cost can be reduced to original 1/3-1/5.

Description

A kind of pouring rolls formula stock dyeing machine
Technical field
The present invention relates to a kind of pouring and roll formula stock dyeing machine, belong to loose stock dyeing technical field.
Background technology
Conventional stock-dye carries out in dye vat, is hung in by staple in bulk cake in dye vat and carries out dip dyeing, and this mode has the disadvantage that in 1. dyeing courses, it is necessary to adds the accelerant of auxiliary and increases stain, to guarantee dye-uptake;2. also needing in dyeing course to carry out the operations such as refine, bleaching, washing, softness, work flow is longer, complex operation;3. going up dye process is that impregnation method carries out, and the upper dye cycle is long, and upper dye uniformity is not good, dye vat need configuration the device such as main pump, donkey pump, power consumption, power consumption bigger.
Summary of the invention
For the defect overcoming in existing stock-dye technology upper dye cycle length, upper dye uniformity is not good, power consumption is high, cost is big, the present invention provides that a kind of work flow is simple, formula stock dyeing machine is rolled in simple operation, pouring that cost dye uniformity low, upper is good.
For achieving the above object, the present invention adopts the following technical scheme that
A kind of pouring rolls formula stock dyeing machine, including transfer member and sprinkler part, described transfer member includes driving roller on a pair and driving roller a pair time, upper driving roller, lower driving roller are respectively installed with the use of upper conduction band and lower conduction band, upper conduction band is provided with small opening one, upper conduction band and lower conduction band synchronous operation, upper conduction band loop is provided with several topping rolls, lower conduction band loop is provided with several with topping roll with the use of bottom roll, under upper conduction band, lower conduction band coordinate with topping roll, bottom roll, it is achieved the level of synchronization clamping conveying of staple in bulk;Sprinkler part includes dye liquor pipe and spray head, dye liquor pipe one end connection dye liquor, the other end is connected with spray head, above the spray head upper conduction band between adjacent topping roll, dye liquor in dye liquor pipe sprays downwards through spray head, and the small opening one on upper conduction band is sprayed on staple in bulk.
Further, as preferably:
Described lower conduction band is arranged below circulation member, this circulation member includes collecting tank, return duct, fluid infusion pump and heat exchanger, return duct is connected between collecting tank and sprinkler part, fluid infusion pump and heat exchanger are installed on return duct, liquid in collecting tank is withdrawn in return duct by fluid infusion pump, and heat exchanger adjusts the temperature of liquid of reuse in return duct.
Described topping roll or bottom roll place, the distance d between upper conduction band and lower conduction band1For 3-8mm;The distance d of upper driving roller place, upper conduction band and lower conduction band2For 30-80mm, to guarantee that upper conduction band, lower conduction band stable holding staple in bulk are advanced forward.
Described lower conduction band is provided with small opening two.
Described small opening one and the aperture of small opening two are 1-3mm, and percent opening is the every cm of 50-70%(2On conveyer belt, treatment hole area accounts for 50-70%).
The meshed braid over braid of band that described upper conduction band and lower conduction band are high-strength rubber band or high-strength yarn (ultra-high molecular weight polyethylene, aramid fiber, polyphenylene sulfide etc.) is formed, wherein the effect of mesh is identical with small opening, the circumscribed circle of grid is called aperture, therefore is alternatively referred to as small opening.
Described topping roll and/or bottom roll are resilient roller, and as preferably, described resilient roller is rubber rollers.
Described lower conduction band rear is provided with into winding up roller, and for the staple in bulk after dyeing is rolled into staple in bulk volume, as preferably, the roller of this one-tenth winding up roller is centrally located between conduction band and lower conduction band on the extended line of the centrage in space.
The pouring that staining machine as characterized above carries out staple in bulk is adopted to roll formula dyeing, its operation principle and having the beneficial effect that:
1. the clipping conveying of the horizontal conduction band of employing and dye liquor spray carry out loose stock dyeing, solve staple in bulk and are only capable of dyeing in dye vat mode that existing upper dye is irregular, the defect of process-cycle length.The staple in bulk of cotton blanket shape is delivered to after between upper conduction band and lower conduction band by hopper, horizontal synchronization at upper conduction band and lower conduction band clamps under conveying, staple in bulk is with uniform and stable, it is transported to first pair between topping roll and bottom roll without the form piled up, carry out smooth process, guarantee that staple in bulk is at upper conduction band, it is evenly distributed between lower conduction band, after going out first pair of topping roll and bottom roll, sprinkler part between first topping roll and second topping roll is opened, dye liquor in dye liquor pipe through spray head be sprayed at through staple in bulk on, staple in bulk absorbs dye liquor, and continue on, arrive second to topping roll and bottom roll place time, upper, under the extruding of bottom roll, part dye liquor is extruded staple in bulk, but the dye penetration of the overwhelming majority is inside staple in bulk, effectively accelerate dye liquor diffusion in staple in bulk, basis is provided for uniformly upper dye;nullStaple in bulk is semi-moist state when going out second pair of topping roll with bottom roll,Sprinkler part between second topping roll and the 3rd topping roll is opened,Dye liquor in dye liquor pipe is sprayed on staple in bulk through spray head,Staple in bulk continues to absorb dye liquor,Owing to have passed through a dye liquor spray and extruding,The staple in bulk of semi-moist state can absorption dye liquor quickly,Make dye liquor abundant、It is evenly distributed in staple in bulk,When through the 3rd pair of topping roll and bottom roll,Topping roll and the extruding force of bottom roll force excessive dyestuff extrusion staple in bulk,Simultaneously,Further speed up dye liquor diffusion in staple in bulk,So extrude through several times、After spray,The dye liquor absorbing appropriate amount full and uniform in staple in bulk,The process transmitted achieves the dyeing of staple in bulk,Shorten work flow,Extruding、Dye liquor spray hockets,Make the upper dye of staple in bulk evenly.
2. it is arranged below circulation member at lower conduction band, the dyestuff squeezing out staple in bulk is carried out reuse, is conducive to the saving of cost.For making dye liquor be evenly distributed in staple in bulk, all can once extrude between spray every time, dye liquor can be extruded from staple in bulk, but this part of dye liquor is still what can normally use, the dye liquor of no color differnece, for avoiding the waste of dye liquor, it is arranged below circulation member at lower conduction band, this circulation member includes collecting tank, return duct, fluid infusion pump and heat exchanger, return duct is connected between collecting tank and sprinkler part, fluid infusion pump and heat exchanger are installed on return duct, liquid in collecting tank is withdrawn in return duct by fluid infusion pump, heat exchanger adjusts the temperature of liquid of reuse in return duct.Being arranged on of circulation member guarantees, under the uniform premise of upper dye, farthest to utilize dye liquor, and cost is effectively reduced to about the 1/3 of normal dyeing cost, and dye liquor consumption can be reduced to about 1/5.
3. under the combined effect of upper conduction band and lower conduction band, carrying with horizontal method of clamping of staple in bulk, staple in bulk is that cotton blanket shape dyes, staple in bulk after dyeing rolls the volume in staple in bulk through the one-tenth winding up roller of upper conduction band, lower conduction band rear, continuous way production and processing can be carried out with operations such as follow-up washing, drying, when overcoming traditional up-down rollers conveying, staple in bulk cannot the defect of consistent delivery, work flow is simple, operator's quantity can be reduced to 3-5 people by continuous prodution, cost of labor is substantially reduced, and working (machining) efficiency is improved.
Adopting the above-mentioned staining machine of the present invention, can directly staple in bulk or staple in bulk cake be dyeed, dyeing and other processing follow-up can continuous way carry out, and upper dye uniformity is good, and work flow is short, easy to operate, and cost of labor and supplementary material put into relatively low.
Accompanying drawing explanation
Fig. 1 is assembly of the invention structural representation;
Fig. 2 is the simplification figure of Fig. 1.
Number in the figure: 1. hopper;2. collecting tank;3. on, drive roller;4. time driving roller;5. go up conduction band;6. descend conduction band;7. topping roll;7a. topping roll one;7b. topping roll two;7c. topping roll three;7d. topping roll four;7e. topping roll five;7f. topping roll six;8. bottom roll;9. spray head;9a. spray is first;9b. spray head two;9c. spray head three;9d. spray head four;9e. spray head five;10. dye liquor pipe;11. return duct;11a. return duct one;11b. return duct two;11c. return duct three;11d. return duct four;11e. return duct five;12. leakage fluid dram;13. inlet valve;13a. control valve one;13b. control valve two;13c. control valve three;13d. control valve four;14. fluid infusion pump;15. heat exchanger;16. one-tenth winding up roller.
Detailed description of the invention
Embodiment 1
The present embodiment drenches and rolls formula stock dyeing machine, in conjunction with Fig. 1, including transfer member and sprinkler part, transfer member includes driving roller 3 on a pair and driving roller 4 a pair time, upper driving roller 3, lower driving roller 4 is respectively installed with the use of upper conduction band 5 and lower conduction band 6, upper conduction band 5 is provided with small opening one, upper conduction band 5 and the synchronous operation of lower conduction band 6, upper conduction band 5 loop is provided with several topping rolls 7, lower conduction band 6 loop is provided with several with topping roll with the use of bottom roll 8, upper conduction band 5, lower conduction band 6 and topping roll 7, under bottom roll 8 coordinates, realize the synchronization clamping conveying of staple in bulk;nullSprinkler part includes spray head 9 and dye liquor pipe 10,Dye liquor pipe 10 one end connection dye liquor,The other end is connected with spray head 9,Above the spray head 9 upper conduction band between adjacent topping roll,In conjunction with Fig. 2,Topping roll 7 and bottom roll 8 are arranged in pairs,In the present embodiment,Topping roll 7 and bottom roll 8 have six pairs,Corresponding spray head 9 has five,Is spray first 9a between topping roll one 7a and topping roll two 7b,Between topping roll two 7b and topping roll three 7c is spray head two 9b,Between topping roll three 7c and topping roll four 7d is spray head three 9c,Between topping roll four 7d and topping roll five 7e is spray head four 9d,Between topping roll five 7e and topping roll six 7f is spray head five 9e,Dye liquor in dye liquor pipe sprays downwards through spray head 9,And the small opening one on upper conduction band 7 is sprayed on staple in bulk.Wherein:
Topping roll 7 or bottom roll 8 place, the distance d between upper conduction band 5 and lower conduction band 61For 3-8mm;The distance d of upper driving roller place, upper conduction band and lower conduction band2For 30-80mm, to guarantee that upper conduction band 5, lower conduction band 6 stable holding staple in bulk are advanced forward;Being provided with small opening two on lower conduction band 6, the aperture of small opening one and small opening two is 1-3mm, and percent opening is 60-70%;Upper conduction band and lower conduction band are that high-strength rubber band, topping roll and bottom roll are for having elastic rubber rollers.
Adopt the present embodiment can realize being synchronously performed of the conveying of staple in bulk horizontal conduction band and spray dyeing, solve conventional staple in bulk and be only capable of dyeing in dye vat mode that existing upper dye is irregular, the defect of process-cycle length.nullThe staple in bulk of cotton blanket shape is delivered to after between upper conduction band 5 and lower conduction band 6 by hopper 1,Under the combined effect of upper conduction band 5 and lower conduction band 6,Staple in bulk is transported between topping roll one 7a and the bottom roll of correspondence thereof,Carry out smooth process,Staple in bulk after smooth process is cotton blanket shape,To guarantee that staple in bulk is at upper conduction band 5、It is evenly distributed between lower conduction band 6,After going out topping roll one 7a,Open inlet valve 13 and control valve one 13a,First sprinkler part is opened,Dye liquor in dye liquor pipe 10 through spray first 9a be sprayed at through staple in bulk on,Staple in bulk absorbs dye liquor,And continue on,When arriving the bottom roll place of topping roll two 7b and correspondence thereof,Upper、Under the extruding of bottom roll,Part dye liquor is extruded staple in bulk,But the dye penetration of the overwhelming majority is inside staple in bulk,Effectively accelerate dye liquor diffusion in staple in bulk,Basis is provided for uniformly upper dye;nullStaple in bulk is semi-moist state when going out topping roll two 7b,Spray head two 9b between topping roll two 7b and topping roll three 7c is opened by controlling valve two 13b,Dye liquor in dye liquor pipe 10 is sprayed on staple in bulk through spray head two 9b,Staple in bulk continues to absorb dye liquor,Owing to have passed through a dye liquor spray and extruding,The staple in bulk of semi-moist state can absorption dye liquor quickly,Make dye liquor abundant、It is evenly distributed in staple in bulk,When through topping roll three 7c,Topping roll and the extruding force of bottom roll force excessive dyestuff extrusion staple in bulk,Simultaneously,Further speed up dye liquor diffusion in staple in bulk,So extrude through several times、After spray,The dye liquor absorbing appropriate amount full and uniform in staple in bulk,The process transmitted achieves the dyeing of staple in bulk,Staple in bulk after dyeing forms fiber roll through becoming winding up roller 16,Fiber roll is banked up after fixation,?.
Adopt technical solution of the present invention, the conveying of staple in bulk is clipping horizontal feed, and while conveying, realize dyeing, thus the dyeing of staple in bulk can realize continuous way with follow-up dehydration, drying and produce, and shortens work flow, extruding, dye liquor spray hocket, making the upper dye of staple in bulk evenly, work flow is short, easy to operate, cost of labor and supplementary material put into relatively low, and its cost can be reduced to about the 1/3 of conventional loose stock dyeing.
Embodiment 2
nullIn the present embodiment,Lower conduction band 6 is arranged below circulation member,This circulation member includes collecting tank 2、Return duct 11、Fluid infusion pump 14 and heat exchanger 15,Return duct 11 can be arranged as required to return duct one 11a、Return duct two 11b、Return duct three 11c、Return duct four 11d and return duct five 11e,Return duct one 11a、Return duct two 11b、Return duct three 11c、Return duct four 11d and return duct five 11e one end connects with collecting tank 2,The other end successively with spray first 9a、Spray head two 9b、Spray head three 9c、Spray head four 9d is connected with spray head five 9e,Fluid infusion pump 14 and heat exchanger 15 are installed on return duct 11,Liquid in collecting tank 2 is withdrawn in return duct 11 by fluid infusion pump 14,Heat exchanger 15 adjusts the temperature of liquid of reuse in return duct 11,When dye liquor cannot reuse again time,Then discharged by the leakage fluid dram 12 bottom collecting tank 2,All the other settings are identical with the setting of embodiment 1 and operation principle.
For making dye liquor be evenly distributed in staple in bulk, all can once extrude between spray every time, dye liquor can be extruded from staple in bulk, but this part of dye liquor is still for dye liquor that can normally use, no color differnece, for avoiding the waste of dye liquor, the circulation member that lower conduction band 6 is arranged below, pouring can be rolled the dyestuff squeezing out staple in bulk in formula dyeing course and carry out reuse, be conducive to the saving of cost, contaminate under uniform premise on guaranteeing, farthest utilizing dye liquor, cost is effectively reduced to about the 1/3 of normal dyeing cost, dye liquor consumption can be reduced to about 1/5.
Embodiment 3: conventional loose stock dyeing
Adopting dye vat that staple in bulk is dyeed, dyeing flow process and process conditions are as follows:
(1) pre-treatment: carry out pre-treatment when staple in bulk carries out high-temperature alkaline, makes Cotton Gossypii have good water absorption, is beneficial to the absorption of dyestuff, diffusion in dyeing.
(2) bleach and brighten: the staple in bulk after pre-treatment is carried out oxygen bleaching bleaching, wherein oxygen bleaching needing to add alkaline agent and hydrogen peroxide stabilizer, and carry out pickling.
(3) dyeing: add dyestuff and auxiliary agent in bathtub, wherein, dyestuff needs use auxiliary agent, Sal, Matrii Sulfas Exsiccatus etc.; bath raio is 1:(10-20), it is placed in this dye vat through bleaching and the staple in bulk after brightening, dye liquor is by the conveying of main pump; penetrate circulation between fiber from dye vat internal layer outer layers; make dyestuff uniformly upper dye, and after circulation a period of time, in the dye liquor of weakly acidic pH, gradation is added the accelerant such as Matrii Sulfas Exsiccatus and made dyestuff be attached to as homogeneously as possible on staple in bulk;When dyestuff attachment fiber is close to balance, gradation adds alkaline agent and gradually steps up dye liquor pH value, accelerates the fixation reaction of dyestuff and fiber, so that dyestuff bonding anchors on fiber, reaches painted purpose.
(4) post processing: after dyeing, a large amount of loose colours are built-up in cotton fiber surface, through soap boiling, washing to remove loose colour, then need to carry out dehydration, drying.
Result synopsis
Embodiment 1-5 gained staple in bulk is carried out recruitment evaluation, and test result refers to table 1.
The recruitment evaluation parameter lookup table of each embodiment of table 1
Adopting the above-mentioned staining machine of the present invention, can directly staple in bulk or staple in bulk cake be dyeed, dyeing and other processing follow-up can continuous way carry out, and upper dye uniformity is good, and work flow is short, easy to operate, and cost of labor and supplementary material put into relatively low.

Claims (8)

1. formula stock dyeing machine is rolled in a pouring, it is characterized in that: include transfer member and sprinkler part, described transfer member includes driving roller on a pair and driving roller a pair time, upper driving roller, lower driving roller is respectively installed with the use of upper conduction band and lower conduction band, upper conduction band is provided with small opening one, lower conduction band is provided with small opening two, upper conduction band and lower conduction band synchronous operation, upper conduction band loop is provided with several topping rolls, lower conduction band loop is provided with several with topping roll with the use of bottom roll, upper conduction band, lower conduction band and topping roll, under bottom roll coordinates, realize the clipping conveying of level of synchronization of staple in bulk;Sprinkler part includes dye liquor pipe and spray head, dye liquor pipe one end connection dye liquor, the other end is connected with spray head, above the spray head upper conduction band between adjacent topping roll, dye liquor in dye liquor pipe sprays downwards through spray head, and the small opening one on upper conduction band is sprayed on staple in bulk.
2. a kind of pouring as claimed in claim 1 rolls formula stock dyeing machine, it is characterized in that: described lower conduction band is arranged below circulation member, this circulation member includes collecting tank, return duct, fluid infusion pump and heat exchanger, return duct is connected between collecting tank and sprinkler part, fluid infusion pump and heat exchanger are installed on return duct, liquid in collecting tank is withdrawn in return duct by fluid infusion pump, and heat exchanger adjusts the temperature of liquid of reuse in return duct.
3. a kind of pouring as claimed in claim 1 rolls formula stock dyeing machine, it is characterised in that: described topping roll or bottom roll place, the distance d between upper conduction band and lower conduction band1For 3-8mm;The distance d of upper driving roller place, upper conduction band and lower conduction band2For 30-80mm, to guarantee that upper conduction band, lower conduction band stable holding staple in bulk are advanced forward.
4. a kind of pouring as claimed in claim 1 rolls formula stock dyeing machine, it is characterised in that: described small opening one and the aperture of small opening two are 1-3mm, and percent opening is 50-70%.
5. a kind of pouring as claimed in claim 1 rolls formula stock dyeing machine, it is characterised in that: described upper conduction band and lower conduction band are high-strength rubber band or the meshed braid over braid of band of high-strength yarn formation.
6. a kind of pouring as claimed in claim 1 rolls formula stock dyeing machine, it is characterised in that: described topping roll and/or bottom roll are resilient roller.
7. a kind of pouring as claimed in claim 6 rolls formula stock dyeing machine, it is characterised in that: described resilient roller is rubber rollers.
8. a kind of pouring as claimed in claim 1 rolls formula stock dyeing machine, it is characterised in that: described lower conduction band rear is provided with into winding up roller, for the staple in bulk after dyeing is rolled into staple in bulk volume.
CN201410009564.1A 2014-01-09 2014-01-09 A kind of pouring rolls formula stock dyeing machine Active CN103774360B (en)

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CN106637754B (en) * 2016-11-30 2019-10-11 绍兴国周针织科技有限公司 A kind of fountain staple in bulk treatment process
CN106637755B (en) * 2016-11-30 2019-10-11 绍兴国周纺织新材料有限公司 A kind of fountain staple in bulk processing unit
CN109736034B (en) * 2018-12-30 2021-09-10 山东黄河三角洲纺织科技研究院有限公司 Dyeing device and dyeing method for cotton fibers
CN110117904A (en) * 2019-05-23 2019-08-13 绍兴一扬化工助剂有限公司 A kind of soft finishing agent and its technique for applying
CN114411366A (en) * 2022-01-14 2022-04-29 浙江绿宇纺织科技有限公司 Continuous dyeing equipment for loose fibers
CN114703616A (en) * 2022-04-07 2022-07-05 山东康平纳集团有限公司 Plant dye loose fiber oscillation loose type dyeing machine and use method thereof

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CN203700758U (en) * 2014-01-09 2014-07-09 绍兴金渔纺织新技术有限公司 Spraying-rolling type loose stock dyeing machine

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GB1189568A (en) * 1967-09-27 1970-04-29 Bruckner Trockentechnik Komman A Device for the Continuous Treatment of a Fabric Web with Liquid.
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Denomination of invention: A rolling type loose fiber dyeing machine

Effective date of registration: 20231204

Granted publication date: 20160706

Pledgee: Zhejiang Shaoxing Hengxin Rural Commercial Bank Co.,Ltd. Mashan sub branch

Pledgor: SHAOXING JINYU TEXTILE NEW TECHNOLOGY Co.,Ltd.

Registration number: Y2023980068964