CN114875604A - Double-width loose rope-shaped washing combination machine - Google Patents
Double-width loose rope-shaped washing combination machine Download PDFInfo
- Publication number
- CN114875604A CN114875604A CN202110157675.7A CN202110157675A CN114875604A CN 114875604 A CN114875604 A CN 114875604A CN 202110157675 A CN202110157675 A CN 202110157675A CN 114875604 A CN114875604 A CN 114875604A
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- Prior art keywords
- rope
- shaped
- roller
- width
- washing
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- 238000005406 washing Methods 0.000 title claims abstract description 81
- 239000004744 fabric Substances 0.000 claims abstract description 61
- 239000003638 chemical reducing agent Substances 0.000 claims description 7
- 238000001035 drying Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 230000007246 mechanism Effects 0.000 claims description 5
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 235000008331 Pinus X rigitaeda Nutrition 0.000 abstract description 2
- 235000011613 Pinus brutia Nutrition 0.000 abstract description 2
- 241000018646 Pinus brutia Species 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 229920001971 elastomer Polymers 0.000 description 8
- 239000005060 rubber Substances 0.000 description 8
- 229910000831 Steel Inorganic materials 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 230000009467 reduction Effects 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 239000005062 Polybutadiene Substances 0.000 description 2
- 238000004061 bleaching Methods 0.000 description 2
- UYUVKZAPFCQDSQ-UHFFFAOYSA-N buta-1,3-diene oxalonitrile Chemical group C=CC=C.N#CC#N UYUVKZAPFCQDSQ-UHFFFAOYSA-N 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229920002857 polybutadiene Polymers 0.000 description 2
- 238000009991 scouring Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000010073 coating (rubber) Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/24—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics in roped form
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/08—Untwisting devices
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/24—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics in roped form
- D06B3/26—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics in roped form in superimposed, i.e. stack-packed, form
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a double-width loose rope-shaped washing combination machine which comprises an open-width cloth feeding frame, an MH502A open-width washing tank, an MH691B two-roller padder, a J-shaped stacking box, a first two-roller rope-shaped padder, a first rope-shaped washing unit, a second two-roller rope-shaped padder, a second rope-shaped washing unit, a third two-roller rope-shaped padder, a third rope-shaped washing unit, a two-roller rope-shaped cropping padder, a rope-shaped untwisting scutcher, a TME116 open-width cloth feeding frame, an MH804H dryer and an open-width cropping frame which are connected in sequence. The invention has the following advantages and effects: through this two width pine formula rope form washing combine, can handle two batches of fabrics simultaneously, effectively increased the cost to the space, energy consumption and the efficiency of same unit cloth processing.
Description
Technical Field
The invention relates to the technical field of rope washing machines, in particular to a double-width loose type rope-shaped washing combination machine.
Background
Rope washer, a device for washing rope fabric, which is a washing unit machine forming a rope continuous scouring and bleaching combination machine. The fabric is divided into a tight type and a loose type according to the tension state of the fabric in the rope shape in .
The loose rope washing machine is used for washing rope-shaped fabrics in a loose state in washing liquor, is commonly used for forming a loose rope-shaped continuous scouring and bleaching combination machine, and is used for washing printed fabrics, printed lining cloth, woven fabrics and knitted fabrics which are not suitable for bearing tension. The cloth guide roller is not arranged under the liquid in the water tank, the rope-shaped fabric is loosely soaked, and is subjected to multi-soaking and multi-rolling through the rubber mangle roller group, so that the rolling and punching and crease defect are avoided, and the vehicle speed is about 50 m/min.
The rope-shaped water washing combination machine is large in equipment, large in occupied space and area, and under the condition of limited space and site cost, the rope-shaped water washing combination machine in the prior art occupies too much space and site, and meanwhile, the rope-shaped water washing combination machine in the prior art is high in energy demand.
Therefore, the improvement of the cost, the energy consumption and the working efficiency becomes a new research direction of the rope-shaped washing combination machine.
Disclosure of Invention
The invention aims to provide a loose rope washing combination machine which can simultaneously carry out double-width fabric rope washing.
The technical purpose of the invention is realized by the following technical scheme: the double-width loose type rope-shaped washing combination machine comprises an open-width cloth feeding frame, an MH502A open washing groove, an MH691B two-roller padder, a J-shaped stacking box, a first two-roller rope-shaped padder, a first rope-shaped washing unit, a second two-roller rope-shaped padder, a second rope-shaped washing unit, a third two-roller rope-shaped padder, a third rope-shaped washing unit, a two-roller rope-shaped cropping padder, a rope-shaped untwisting scutcher, a TME116 open-width cloth feeding frame, an MH804H drying machine and an open-width cropping frame which are connected in sequence.
Further setting the following steps: the rope-shaped untwisting scutcher comprises a first untwisting scutcher positioned in a previous process and a second untwisting scutcher positioned in a subsequent process; the second untwisting scutcher comprises a rack, two untwisting mechanisms which are arranged in parallel are arranged on the rack, a fixing frame is arranged at the front end of the rack, and two cloth guide rings are arranged on the fixing frame.
Further setting the following steps: the front end of the first untwisting scutcher, the space between the first untwisting scutcher and the second untwisting scutcher and the rear end of the second untwisting scutcher are all provided with arc-shaped containing grooves.
Further setting the following steps: the arc-shaped containing groove is provided with a cross rod.
Further setting the following steps: the first rope-shaped washing unit comprises two rope-shaped washing machines, the second rope-shaped washing unit comprises four rope-shaped washing machines, and the third rope-shaped washing unit comprises three rope-shaped washing machines.
Further setting the following steps: the rope-shaped washing machine comprises a box body, and a cycloidal pin gear speed reducer is arranged on the box body.
Further setting the following steps: the open-width cloth feeding frame comprises a frame, two cloth feeding rollers are arranged on the frame, and the cloth feeding rollers are arranged in front and back rows.
In conclusion, the invention has the following beneficial effects: through this two width pine formula rope form washing combine, can handle two batches of fabrics simultaneously, effectively increased the cost to the space, energy consumption and the efficiency of same unit cloth processing.
Drawings
FIG. 1 is a side and top view of a double width loose rope water-wash combination machine;
FIG. 2 is a schematic side view of a rope-like detwisting scutcher;
fig. 3 is a schematic top view of the rope-like detwisting scutcher.
In the figure: 1. an open width cloth feeding frame; 1011. a frame; 1012. a cloth feeding roller; 2. MH502A horizontal wash tank; 3. MH691B two-roll padder; 4. a J-shaped stacking box; 5. a first and a second roller rope padders; 6. a first rope-like washing unit; 61. a rope-shaped washing machine; 611. a box body; 612. a cycloidal-pin gear speed reducer; 7. a second two-roller rope padder; 8. a second rope-like washing unit; 9. a third two-roller rope padder; 10. a third rope-shaped washing unit; 11. two-roller rope-shaped cropping padders; 12. a rope-shaped untwisting scutcher; 121. a first untwisting scutcher; 122. a second untwisting scutcher; 1211. a untwisting mechanism; 1212. a fixed mount; 1213. a cloth guide ring; 13. TME116 open width cloth feeding rack; 14. MH804H dryer; 15. a full-width cropping frame; 16. an arc-shaped accommodating groove; 161. a cross bar.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The double-width loose type rope-shaped washing combination machine comprises an open-width cloth feeding frame 1, an MH502A open washing groove 2, an MH691B two-roller padder 3, a J-shaped stacking box 4, a first two-roller rope-shaped padder 5, a first rope-shaped washing unit 6, a second two-roller rope-shaped padder 7, a second rope-shaped washing unit 8, a third two-roller rope-shaped padder 9, a third rope-shaped washing unit 10, a two-roller rope-shaped cropping padder 11, a rope-shaped untwisting scutcher 12, a TME116 open-width cloth feeding frame 131, an MH804H drying machine 14 and an open-width cropping frame 15 which are connected in sequence.
The open-width cloth feeding frame 1 comprises a frame 1011, two cloth feeding rollers 1012 are arranged on the frame 1011, and the cloth feeding rollers 1012 are arranged in front and back rows, so that two kinds of cloth to be cleaned can be superposed together to form a rope shape in the rope washing process. The mode overcomes the technical prejudice that two fabrics can be tangled when being cleaned together in the traditional industry, and effectively increases the working efficiency.
The first rope-like washing unit 6 includes two rope-like washing machines 61, the second rope-like washing unit 8 includes four rope-like washing machines 61, and the third rope-like washing unit 10 includes three rope-like washing machines 61.
The two rope-like washing machines 61 of the first rope-like washing unit 6 are cold water tanks and return by a difference in liquid level. The four rope-shaped washing machines 61 of the second rope-shaped washing unit 8 are heating boxes and are used for charging. And the rope-shaped washing machine 61 is provided with a steam direct heating pipe, and the temperature is automatically controlled. The four rope-like washing machines 61 in the third rope-like washing are cold water tanks, can be used as washing tanks, and flow back to the second tank through backflow pipes, so that water is saved. Through this type of arrangement, can effectively increase the cleaning efficiency to the fabric to keep the cleaning quality.
The rope-shaped washing machine 61 comprises a box body 611, a cycloidal pin gear speed reducer 612 is arranged on the box body 611, the cycloidal pin gear speed reducer 612 drives an internal rotating shaft to rotate, the stability of the cycloidal pin gear speed reducer 612 can be effectively utilized, the uniform speed driving of the rope-shaped washing machine 61 to the overlapped fabrics is kept, and therefore the washing efficiency is guaranteed.
The padder housing 1011 of the MH691B two-roll padder 3 is a casting. The upper roller is a driven roller, and the roller diameter phi 250 is a rubber coated roller. The roller core is a thick-wall seamless steel pipe, the surface hardness of rubber is 82 +/-2, and the rubber roller is cyanogen-butadiene rubber. The lower roll is a driving roll, the diameter phi of the roll is 250, and the roll is a rubber coating roll. The roller core is a thick-wall seamless steel pipe, the surface hardness of rubber is 90 +/-2, and the rubber roller is cyanogen-butadiene rubber. A gap bridge cloth guide roller with the diameter of 125mm is arranged in front of the rolling point and is provided with a DN20 spray pipe. The pressurizing mode of the two-roller rope-shaped padder is to indirectly pressurize through a tribute rod by a cylinder. The transmission is matched with a 4KW alternating current motor and a cycloidal pin wheel speed reducer.
The first two-roller rope-shaped padder 5, the second two-roller rope-shaped padder 7 and the third two-roller rope-shaped padder 9 are all connected with the connecting groove of the case of the rope-shaped washing machine 61 in a closed manner, so that the waste of steam is reduced, and the purposes of energy conservation and emission reduction are achieved. The driving roller and the driven roller of the two-roller rope-shaped padder are both rubber rollers, the roller core is a thick-wall seamless steel pipe, and the diameter of the roller core is 210 mm. The two-roller rope-shaped padder is pushed down and pressurized by a cylinder with the diameter of 100 mm multiplied by 50-25; the cylinder stroke is adjustable due to different thicknesses of the fabrics. The transmission is a 3KW alternating current motor and a cycloidal pin wheel reduction box is driven by a chain wheel coupling. Attached with stainless steel hexagonal roll rag. The two-roller rope-shaped padder adopts the SN heavy bearing and the heavy roller bearing, so that the problem that the spherical bearing is easily damaged due to uneven force of the rolling points caused by different washed fabrics can be solved, and the service life of the two-roller rope-shaped padder is prolonged.
The wallboard of the two-roller rope-shaped cropping padder 11 is formed by welding after being processed by a 16mm steel plate. The driving roller and the driven roller are both rubber rollers, the roller core is a thick-wall seamless steel pipe, and the diameter of the roller core is 250 mm. The pressurizing mode is that a phi 125mm multiplied by 100 cylinder pushes and pressurizes a transmission to be a 3KW alternating current motor and a cycloidal pin gear reduction box which are driven by a chain wheel coupling. The cropping padder drags the stainless steel hexagonal roller to crop.
The backflow pipe of the J-shaped stacking box 4 adopts a SUS304DN80 pipe, and water from the rear rope-shaped washing machine 61 flows back into the stacking box through the filter box, thereby achieving the purposes of recycling water and saving water. The fabric is lifted to a J-shaped box by a hexagonal roller for loose impregnation, and then the fabric is changed from an open width to a rope shape by a cloth guide ring 1213 and a nylon roller. Two spray pipes are arranged on the box.
The rope-like detwisting scutcher 12 includes a first detwisting scutcher 121 in a preceding process and a second detwisting scutcher 122 in a subsequent process. A cloth guide ring 1213 is arranged at the middle position of the front end of the frame 1011 of the first detwisting scutcher 121; the frame 1011 of the second untwisting scutcher 122 is provided with two untwisting mechanisms 1211 arranged in parallel at the left and right, the front end of the frame 1011 is provided with a fixed frame 1212, and the fixed frame 1212 is provided with two cloth guide rings 1213. The front end of the first untwisting scutcher 121, the space between the first untwisting scutcher 121 and the second untwisting scutcher 122, and the rear end of the second untwisting scutcher 122 are all provided with arc-shaped accommodating grooves 16.
The two layers of fabric stacked into a rope form come out of the two-roller rope-form doffing padder 11 and enter the arc-shaped accommodating groove 16, and then are pulled by the first detwisting scutcher 121 to pass through the cloth guide ring 1213 of the first detwisting scutcher 121, and the stacked fabric is separated by the detwisting mechanism 1211 and enters the second arc-shaped accommodating groove 16, and at this time, the fabric is divided into two left and right strands. And under the pulling of the second untwisting scutcher 122, untwisting and scutching are respectively carried out, and the untwisted and scutched cloth enters the third arc-shaped containing groove 16, and is further pulled by the TME open-width cloth feeding frame 1 to enter drying and cloth falling.
The cross rod 161 is arranged on the arc-shaped accommodating groove 16, and the cross rod 161 is pulled up at the fabric, so that certain untwisting effect can be achieved on the rope-shaped fabric which is accumulated in the arc-shaped accommodating groove 16 and is partially bent, the untwisting and the scutching of the fabric can be more convenient, and the effective untwisting and scutching of the double-width fabric can be guaranteed.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.
Claims (7)
1. The double-width loose rope-shaped washing combination machine is characterized in that: the full-width fabric feeding device comprises a full-width fabric feeding frame, an MH502A open washing tank, an MH691B two-roller padder, a J-shaped stacking box, a first two-roller rope-shaped padder, a first rope-shaped washing unit, a second two-roller rope-shaped padder, a second rope-shaped washing unit, a third two-roller rope-shaped padder, a third rope-shaped washing unit, a two-roller rope-shaped cropping padder, a rope-shaped untwisting and scutching machine, a TME116 full-width fabric feeding frame, an MH804H drying machine and a full-width cropping frame which are sequentially connected.
2. The combination double width loose rope washing machine as claimed in claim 1, wherein: the rope-shaped untwisting scutcher comprises a first untwisting scutcher positioned in a previous process and a second untwisting scutcher positioned in a subsequent process; the frame of the second untwisting scutcher is provided with two parallel untwisting mechanisms, the front end of the frame is provided with a fixed frame, and the fixed frame is provided with two cloth guide rings.
3. The combination double width loose rope washing machine as claimed in claim 2, wherein: the front end of the first untwisting scutcher, the space between the first untwisting scutcher and the second untwisting scutcher and the rear end of the second untwisting scutcher are all provided with arc-shaped containing grooves.
4. The combination double width loose rope washing machine according to claim 3, characterized in that: the arc-shaped containing groove is provided with a cross rod.
5. The combination double width loose rope washing machine as claimed in claim 1, wherein: the first rope-shaped washing unit comprises two rope-shaped washing machines, the second rope-shaped washing unit comprises four rope-shaped washing machines, and the third rope-shaped washing unit comprises three rope-shaped washing machines.
6. The combination double width loose rope wash according to claim 5, wherein: the rope-shaped washing machine comprises a box body, and a cycloidal pin gear speed reducer is arranged on the box body.
7. The combination double width loose rope washing machine as claimed in claim 1, wherein: the open-width cloth feeding frame comprises a frame, two cloth feeding rollers are arranged on the frame, and the cloth feeding rollers are arranged in front and back rows.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110157675.7A CN114875604A (en) | 2021-02-05 | 2021-02-05 | Double-width loose rope-shaped washing combination machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110157675.7A CN114875604A (en) | 2021-02-05 | 2021-02-05 | Double-width loose rope-shaped washing combination machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114875604A true CN114875604A (en) | 2022-08-09 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110157675.7A Pending CN114875604A (en) | 2021-02-05 | 2021-02-05 | Double-width loose rope-shaped washing combination machine |
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| Country | Link |
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| CN (1) | CN114875604A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE499947C (en) * | 1927-01-18 | 1930-06-14 | Eduard Goschtschinski | Device for the wet treatment of fabrics in strand form |
| US4291555A (en) * | 1978-10-27 | 1981-09-29 | Barriquand | Machines for the wet treatment of fabrics in rope form |
| JPH01321973A (en) * | 1988-06-20 | 1989-12-27 | Hisaka Works Ltd | Separating and pulling device for cloth |
| CN103757840A (en) * | 2014-01-21 | 2014-04-30 | 无锡合众印染机械有限公司 | Rope-like double-end rolling washing machine |
| CN204058948U (en) * | 2014-02-20 | 2014-12-31 | 福建晋江聚旺印染机械有限公司 | A kind of double width solution rope device |
| CN106120217A (en) * | 2016-08-31 | 2016-11-16 | 绍兴永通印花有限公司 | The loose formula rope form washing process of a kind of efficient energy-saving and device |
-
2021
- 2021-02-05 CN CN202110157675.7A patent/CN114875604A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE499947C (en) * | 1927-01-18 | 1930-06-14 | Eduard Goschtschinski | Device for the wet treatment of fabrics in strand form |
| US4291555A (en) * | 1978-10-27 | 1981-09-29 | Barriquand | Machines for the wet treatment of fabrics in rope form |
| JPH01321973A (en) * | 1988-06-20 | 1989-12-27 | Hisaka Works Ltd | Separating and pulling device for cloth |
| CN103757840A (en) * | 2014-01-21 | 2014-04-30 | 无锡合众印染机械有限公司 | Rope-like double-end rolling washing machine |
| CN204058948U (en) * | 2014-02-20 | 2014-12-31 | 福建晋江聚旺印染机械有限公司 | A kind of double width solution rope device |
| CN106120217A (en) * | 2016-08-31 | 2016-11-16 | 绍兴永通印花有限公司 | The loose formula rope form washing process of a kind of efficient energy-saving and device |
Non-Patent Citations (1)
| Title |
|---|
| B.H.涅巴洛夫: "棉布漂练与丝光", 31 October 1959, 纺织工业出版社, pages: 242 - 243 * |
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