CN110777493A - A continuous multi-tank degreasing washing machine - Google Patents

Abstract

The invention relates to the technical field of fabric washing and degreasing in printing and dyeing processes, and specifically discloses a continuous multi-slot degreasing washing machine, comprising a cloth feeding device, several washing boxes, an S-roll pulling box and a two-roll heavy-roller; The cloth feeding device is used for automatic cloth feeding and widening; the water washing boxes are continuously placed along the cloth outlet direction of the cloth feeding device; the S-roller pulling boxes are arranged between each adjacent two water washing boxes; The two-roller re-roll car is arranged at the cloth outlet end of the end water washing box away from the cloth feeding device. The invention adopts the method of automatic cloth feeding, which saves labor costs, and improves the cleaning efficiency through the configuration of multiple continuous washing boxes, which can be combined and configured according to actual needs, and has good unit configuration.

Description

A continuous multi-tank degreasing washing machine

technical field

The invention relates to the technical field of fabric washing and degreasing in printing and dyeing processes, in particular to a continuous multi-tank degreasing washing machine.

Background technique

Before the dyeing process of knitted fabric blanks, the surface of the fabric must be removed from grease, wool, impurities, etc. before entering the next process. At present, the degreasing and cleaning of the fabric surface generally adopts the following two methods: one It is to add degreasing agent in the dye vat and soak and wash it in high temperature water. This method not only wastes water resources but also increases the process time; the other is degreasing and cleaning through degreasing washing machine or other equipment. The degreasing washing machine has the following disadvantages: 1. It needs to manually feed the fabric, which is time-consuming and labor-intensive; 2. Usually only a single machine can work, the efficiency of degreasing and cleaning is low, and cleaning failures often occur. In a complete situation, it needs to be cleaned again, which increases the process time and process; 3. The configuration is not high, and the cleaned fabric needs to be stored manually, which increases the labor cost.

SUMMARY OF THE INVENTION

The purpose of the present invention is to provide a continuous multi-tank degreasing water washing machine to achieve the purpose of high configuration, high efficiency, and automatic degreasing and cleaning.

In order to achieve the above purpose, the present invention provides the following technical solutions: a continuous multi-tank degreasing water washing machine, comprising a cloth feeding device, several washing boxes, an S-roller pulling box and a two-roller rolling car; The cloth device is sequentially provided with a spreader rod, a first spreader roll and a double spreader roll device, the double spreader roll device includes a second spreader roll and a third spreader roll, the second spreader roll and The third expanding rollers are located on the upper and lower sides of the fabric, respectively. The first expanding roller, the second expanding roller, and the third expanding roller are used to control the advancement of the fabric and expand and stretch the fabric; The S-roller traction box is placed between each adjacent two washing boxes, and three traction rollers are arranged in the S-roller traction box, which are distributed in a triangle. The fabric is made into an S shape after passing through three traction rollers alternately; the two-roll re-rolling car is arranged at the cloth outlet end of the washing box at the end away from the cloth feeding device, and a fourth expanding car is arranged in the two-roll re-rolling car. A web roll and two nip rolls are used for rolling and squeezing the fabric.

A further arrangement is that a water washing tank is opened in the water washing box, and a degreasing filter is arranged outside the water washing box; A removable water tank, a cloth guide roller is arranged above the removable water tank, and a spray device is arranged above the cloth guide roller; an oil filter screen device is installed at the top opening of the removable water tank, and the removable water tank is installed on the There is a water inlet pipe and a circulating water discharge pipe, and the circulating water discharge pipe is connected with the degreasing filter; the wall of the washing tank is provided with an upper water inlet and a lower water inlet, and the upper water inlet and the lower water inlet pass through pipes and The circulating pump is connected to the outlet pipe of the oil removal filter.

A further arrangement is that the side panels on both sides of the detachable water tank are folding side panels, and the inner wall of the washing tank is provided with a folding recess that matches the folding side panels at the positions corresponding to the folding side panels. groove.

A further arrangement is that the number of the washing boxes is 2-4.

A further arrangement is that the surfaces of the first widening roller, the second widening roller and the third widening roller are welded with left-right symmetrical triangular steel wires.

A further arrangement is that the cloth feeding device is provided with a steam spraying device, and the steam spraying device includes a liquid storage tank arranged at the bottom of the cloth feeding device and a number of direct injection pipes inserted into the bottom of the liquid storage tank. The liquid tank contains water liquid, and the top of the liquid storage tank is provided with mesh holes. The steam is sprayed into the water in the liquid storage tank through the direct injection pipe to generate wet steam, which is then sprayed evenly on the fabric through the mesh on the top of the liquid storage tank, effectively moistening the surface and interior of the fabric, which is a good way for the follow-up The loading and washing provide pre-wet preparation.

A further arrangement is that the cloth feeding device is provided with an anti-breakage device located behind the first expanding roller, to perform real-time detection on the feeding fabric, and to remind the operator and stop the machine when the fabric falls or the fabric is broken. The function of protection; the side of the cloth feeding device close to the cloth output end is provided with a photoelectric sensor, and the photoelectric sensor is used to monitor and correct the deviation of the fabric in real time, so that the fabric can enter the washing box in a centered way for washing, so as to avoid The misalignment of the fabric causes the fabric to tear.

A further arrangement is that the two-roll heavy rolling car is provided with a rolling car adjusting cloth pressing roller, and the rolling car adjusting cloth pressing roller includes a cloth pressing roller, a rotating link mechanism, an adjustment limit plate, an adjustment handle and an adjustment handle. Fixed latch, the rotating link mechanism is fixedly arranged in the two-high re-rolling car parallel to the roll, and the two ends of the cloth pressing roller are arranged in parallel on the rotating link mechanism through the bracket, so that the cloth pressing roller is located in the fourth the upper part between the expansion roller and the roll close to the fourth expansion roller; the adjustment handle is arranged at the end of the rotating link mechanism, and the adjustment limit plate is fixedly arranged on the side wall of the two-roller re-rolling car, The adjustment handle fixing pin is used to fix the handle on the adjustment limit plate. Adjusting the cloth pressing roller of the rolling car can increase the wrapping angle of the fourth expanding roller, reduce the gap between the expanding roller and the roller, and effectively increase the strength or curling degree of the fabric. The angle positioning of the cloth pressing roll is carried out to achieve a more suitable distance between the fourth widening roll and the nip roll, and finally the effect of widening the edge of the fabric is satisfied.

A further arrangement is that the cloth-out end of the two-roller rolling car is provided with a cloth-out swing frame, and the cloth-out swing frame includes a swing rod, and the swing rod can move left and right along the cloth-out swing frame; Several cloth guide rollers are arranged on the swing frame and the swing rod. By swinging the swinging rod left and right, the washed fabrics can be placed in the cloth cart in an even and orderly swing arc, which is convenient for transportation or packaging in the subsequent process.

A further arrangement is that the front end of the swing rod is provided with a cooling air jet device on the cloth-distributing rack, and the surface of the fabric is cooled by air-jetting the fabric after washing, so as to prevent the fabric from being generated due to the temperature difference between inside and outside after the fabric is arranged and stacked. Fabric surface crease.

Compared with the prior art, the present invention has the following beneficial effects:

1. In the present invention, the fabric is washed and degreasing by a plurality of continuous washing boxes, which greatly improves the efficiency of washing and degreasing.

2. In the present invention, the fabric is expanded and fed through the cloth feeding device, which replaces the manual feeding method, saves labor costs, and is more stable and reliable in feeding the cloth.

3. The unit configuration of the present invention is higher, and different numbers of washing boxes can be configured according to actual needs, and the cloth rack can be selected or not installed according to the next process. When the fabric needs to be transported and packaged, it can be passed through the rack. The fabrics can be quickly stacked evenly and orderly, which is convenient for packaging and transportation; when no rack is installed, the fabrics can directly enter the next process.

Description of drawings

FIG. 1 is a schematic diagram of the overall structure of Embodiment 1 of the present invention.

FIG. 2 is a schematic diagram of the overall structure of Embodiment 2 of the present invention.

3 is a schematic structural diagram of a cloth feeding device in the present invention.

FIG. 4 is a schematic diagram of the internal structure of the water washing box in the present invention.

FIG. 5 is a schematic view of the side structure of the water washing box in the present invention.

FIG. 6 is a schematic structural diagram of the S-roller pulling box in the present invention.

FIG. 7 is a schematic structural diagram of a two-roll heavy rolling car in the present invention.

FIG. 8 is a schematic structural diagram of a rolling mill adjusting cloth pressing roller in the present invention.

FIG. 9 is a schematic side view of the structure of the rolling mill adjusting cloth pressing roller in the present invention.

In the figure: 1. The cloth feeding device, 11, the spreading rod, 12, the first spreading roller, 13, the cloth breaking prevention device, 14, the steam spraying device, 141, the liquid storage tank, 142, the direct injection pipe, 15, Double expansion roller device, 151, second expansion roller, 152, third expansion roller, 16, photoelectric sensor; 2, washing box, 21, washing tank, 211, upper water inlet, 212, lower water inlet, 22. Removable water tank, 221, water inlet pipe, 222, circulating water discharge pipe, 23, cloth beater roller, 24, cloth guide roller, 25, spray device, 26, oil removal filter, 27, oil filter screen device, 28. Circulating pump, 29. Bracket; 3. S-roll traction box, 31. Traction roller; 4. Two-roll heavy rolling car, 41. Fourth widening roll, 42. Rolling roll, 43. Rolling car regulating cloth Roller, 431, Cloth Pressing Roller, 432, Rotating Linkage Mechanism, 433, Adjustment Limiting Plate, 434, Adjustment Handle, 435, Adjustment Handle Fixing Pin, 436, Bracket; 5, Cloth Out Swing Rack, 51, Swing lever, 52, cloth guide roller, 53, cloth car, 54, cooling air jet device; 6, fabric.

Detailed ways

In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below through embodiments and in conjunction with the accompanying drawings.

Example 1

A continuous multi-tank degreasing water washing machine in this embodiment, as shown in FIG. 1 , includes a cloth feeding device 1 , three water washing boxes 2 and a two-roller re-rolling car 4 placed in sequence. The S-roller traction box 3 is arranged between the washing boxes 2. After entering the fabric 6 from the cloth feeding device 1, it goes through three washing boxes 2 for degreasing and washing, and finally comes out after being watered by the two-roll re-rolling car 4. cloth.

As shown in FIG. 3 , the cloth feeding device 1 is sequentially provided with an expanding rod 11, a first expanding roller 12, a cloth breaking prevention device 13, a steam spray device 14, a double expanding roller device 15 and a photoelectric device along the cloth feeding direction. sensor 16.

The expanding rod 11 plays the role of preliminary expanding and stretching, preventing the fabric 6 from being twisted or running edge to enter.

The first widening roller 12 is driven by a motor, and is used to further widen the fabric 6 , so as to effectively perform the edge widening effect on the curling of the surface of the fabric 6 . The surface of the first expanding roller 12 is welded with left-right symmetrical triangular steel wires. When the first expanding roller 12 rotates, a frictional force from the middle to the outside can be generated on the surface of the fabric 6 to expand the fabric 6 outward.

The cloth breaking prevention device 13 is used for real-time detection of the fabric 6. When the fabric 6 is broken and emptied or cleaned until the end of the fabric 6 is broken, it can play a role of reminding the operator and protecting the shutdown.

The steam spraying device 14 includes a liquid storage tank 141 located at the bottom of the cloth feeding device 1 and three straight injection pipes 142 inserted into the bottom of the liquid storage tank 141. The liquid storage tank 141 contains a small amount of water, and the top of the liquid storage tank 141 is provided with a net The bottom of the straight injection pipe 142 is provided with a waist-shaped hole to the side and sprays steam into the water liquid to generate wet steam, and then evenly sprays onto the fabric 6 through the mesh on the top of the liquid storage tank 141, effectively spraying the surface of the fabric 6 And the inside is wetted to provide pre-wet preparation for subsequent feeding and washing.

The double expanding roller device 15 includes a second expanding roller 151 and a third expanding roller 152. The second expanding roller 151 and the third expanding roller 152 are located on the upper and lower sides of the fabric 6, respectively. A widening and stretching effect is produced; the structure and shape of the second widening roller 151 and the third widening roller 152 are similar to the first widening roller 12 , and symmetrical triangular steel wires are welded on their surfaces.

The photoelectric sensor 16 is arranged in the cloth feeding device 1 near the cloth output end, and the photoelectric sensor 16 is used to monitor and correct the deviation of the fabric 6 in real time, so that the fabric 6 enters the washing box 2 in a centered manner for washing, so as to avoid The misalignment of 6 causes the fabric 6 to tear.

In this embodiment, as shown in Figures 4-5, a water washing tank 21 is opened in the water washing box 2, and a degreasing filter 26 is arranged outside the water washing box 2; A detachable water tank 22 is installed above the roller 23 through a bracket 29 , a cloth guide roller 24 is arranged above the detachable water tank 22 , and a spray device 25 is arranged above the cloth guide roller 24 . Both the cloth-beating roller 23 and the cloth-guiding roller 24 are driven by an external motor to realize conduction and cleaning of the fabric. After the fabric 6 enters from the side of the washing box 2, it is sprayed and washed by the spray device 25. The fabric 6 washed by the spray device 25 is driven by the guide roller 24 along the water washing tank 21 and the removable water tank 22. The gap between them enters the lower end of the washing tank 21 , and is then cleaned by the cloth-beating roller 23 .

In this embodiment, the side panels on both sides of the detachable water tank 22 are folding side panels, and the inner wall of the washing tank 21 is provided with a folding groove matching the folding side panels at the positions corresponding to the folding side panels. The cross section of the gap between the washing tank 21 and the detachable water tank 22 can be wavy or zigzag, so that when the fabric 6 passes through the gap, it can collide and wash with the washing liquid added with the auxiliary agent, so that the auxiliary agent can better penetrate into the fabric. 6 in. The number of water washing tanks 21 in the water washing box 2 can be set to two, so that the fabric 6 is washed twice in the same water washing box 2 to improve the cleaning efficiency.

An oil filter device 27 is installed at the top opening of the detachable water tank 22 , and the oil filter device 27 is a stainless steel filter screen, which can filter the washing liquid after being cleaned by the spray device 25 for the first time. A water inlet pipe 221 and a circulating water discharge pipe 222 are installed on the side wall of the detachable water tank 22. The circulating water discharge pipe 222 is connected to the oil removal filter 26, and the washing liquid in the removable water tank 22 is input into the oil removal filter 26 for removal. Oil. The wall of the washing tank 21 is provided with an upper water inlet 211 and a lower water inlet 212. Both the upper water inlet 211 and the lower water inlet 212 are connected with the outlet pipe of the degreasing filter 26 through the pipeline and the circulating pump 28, and the circulating water filtered twice. Entering into the washing tank 21 through the first water inlet 211 and the second water inlet 212, the recycling of the washing liquid is realized, and the fabric 6 cleaned on the cloth beater 23 can be washed at the same time, so as to improve the cleaning efficiency. When the circulating water is insufficient, the circulating water can be added to the detachable water tank through the water inlet pipe 221 .

In order to pull the fabric 6 forward more effectively, two S-roller pulling boxes 3 are alternately arranged between the three washing boxes 2. As shown in FIG. 6, the S-roller pulling box 3 is provided with three pulling rollers 31. It is distributed in a triangle shape, so that the fabric 6 is S-shaped after passing through the three pulling rollers 31 alternately. While the three pulling rollers 31 pull the fabric 6 backward, the S-shaped arrangement of the three pulling rollers 31 can also play an effective anti-slip and anti-dropping function when the tension is unstable.

In this embodiment, the two-high re-rolling car 4 is arranged at the cloth outlet end of the last washing box 2. As shown in FIG. 7 , the two-high re-rolling car 4 is provided with a fourth widening roller 41 and two rollers 42. After the fabric 6 is widened by the fourth widening roller 41, it passes through the two rollers 42 to squeeze water.

As a preferred solution, as shown in FIGS. 8-9 , in this embodiment, a rolling mill adjusting cloth pressing roller 43 is provided above between the fourth widening roll 41 and a roll 42 closest to the fourth widening roll 41 The rolling car adjustment cloth pressing roller 43 includes a cloth pressing roller 431, a rotating link mechanism 432, an adjustment limit plate 433, an adjustment handle 434 and an adjustment handle fixing pin 435, and the rotating link mechanism 432 is parallel to the roller 42 and fixedly arranged on the second roller In the re-rolling car 4, both ends of the cloth pressing roller 431 are arranged in parallel on the rotating link mechanism 432 through the bracket 436, and the adjusting handle 434 is arranged at the end of the rotating link mechanism 432, which can drive the rotating link mechanism 432 to rotate, thereby driving The cloth pressing roller 431 rotates around the rotating link mechanism 432; the adjustment limit plate 433 is fixedly arranged on the side wall of the two-roller rolling car 4. When the cloth pressing roller 431 is adjusted to the target angle by rotating the adjusting handle 434, the adjustment The handle fixing plug 435 fixes the adjusting handle 434 on the adjusting limiting plate 433 . The rolling mill adjusts the cloth pressing roller 43 to increase the wrapping angle of the fourth widening roller 41, reduce the gap between the fourth widening roller 41 and the rolling roller 42, and effectively increase the edge expanding strength or curling degree of the fabric 6. For different fabrics 6 , the angle positioning of the cloth pressing roller 431 is performed by rotating the adjusting handle 434 to achieve a suitable distance between the fourth expanding roller 41 and the nip roller 42 , and finally satisfy the edge expanding effect of the fabric 6 .

In this embodiment, the fabric 6 can be directly entered into the next process after being watered by the two-roll re-roll car 4 .

Example 2

The difference between the continuous multi-tank degreasing water washing machine of this embodiment and Embodiment 1 is that the fabric 6 in this embodiment does not directly enter the next process after being washed with water, but needs to be transported or packaged after treatment. Go to the next process.

As shown in FIG. 2 , in this embodiment, a cloth-discharging rack 5 is also provided at the cloth-discharging end of the two-roller rolling car 4 , and the cloth-discharging rack 5 is provided with a swing rod that can move left and right along the cloth-discharging swing frame 5 51. A number of cloth guide rollers 52 are arranged on the cloth delivery rack 5 and the swing rod 51, and a cloth cart 53 is arranged below the cloth delivery rack 5. By swinging the swinging rod 51 left and right, the washed fabrics 6 can be stacked in the cloth cart 53 in an even and orderly swing arc, which is convenient for transportation or packaging in subsequent processes.

In this embodiment, a cooling air jet device 54 is provided at the front end of the swing rod 51 on the cloth-distributing rack 5, which cools the surface of the fabric 6 after being washed by jetting air, so as to prevent the fabric 6 from being caused by the internal and external temperature after being disposed and stacked. The difference produces creases on the fabric surface.

Another difference between this embodiment and Embodiment 1 is that in this embodiment, the number of washing boxes 2 is two, and the number of S-roller pulling boxes 3 is one, which is located between the two washing boxes 2 .

The above-mentioned embodiments are only intended to illustrate the technical concept and characteristics of the present invention, and the purpose thereof is to enable those who are familiar with the art to understand the content of the present invention and implement them accordingly, and cannot limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention should be included within the protection scope of the present invention.

Claims (10)

1. The utility model provides a continuous multislot deoiling rinsing machine which characterized in that includes:

the fabric spreading device comprises a fabric feeding device, wherein a spreading rod, a first spreading roller and a double spreading roller device are sequentially arranged on the fabric feeding device, the double spreading roller device comprises a second spreading roller and a third spreading roller, the second spreading roller and the third spreading roller are respectively positioned on the upper surface and the lower surface of a fabric, and the first spreading roller, the second spreading roller and the third spreading roller are used for controlling the fabric to advance and spreading and unfolding the fabric;

the washing box bodies are continuously arranged along the cloth outlet direction of the cloth inlet device;

the S-roller traction box body is arranged between every two adjacent washing box bodies, and three traction rollers are arranged in the S-roller traction box body and are distributed in a triangular shape, so that the fabric alternately passes through the three traction rollers and then is in an S shape; and

and the two-roller heavy padder is arranged at the cloth outlet end of the tail end washing box body far away from the cloth feeding device, and a fourth spreading roller and two rollers are arranged in the two-roller heavy padder.

2. The continuous multi-groove oil-removing washing machine as claimed in claim 1, wherein a washing groove is arranged in the washing box body, and an oil-removing filter is arranged outside the washing box body; a cloth beating roller is arranged in the rinsing bath, a detachable water tank is arranged above the cloth beating roller through a bracket, a cloth guide roller is arranged above the detachable water tank, and a spraying device is arranged above the cloth guide roller; an oil filter screen device is installed at an opening at the top of the detachable water tank, a water inlet pipe and a circulating water discharge pipe are installed on the detachable water tank, and the circulating water discharge pipe is connected with an oil removal filter; an upper water inlet and a lower water inlet are formed in the wall of the rinsing bath and are connected with a water outlet pipe of the oil removal filter through a pipeline and a circulating pump.

3. The continuous multi-groove oil-removing washing machine as claimed in claim 2, wherein the side plates on the two side surfaces of the detachable water groove are folded side plates, and the inner wall of the washing groove corresponding to the folded side plates is provided with folded grooves matched with the folded side plates.

4. The continuous multi-groove oil-removing water washing machine as claimed in claim 1 or 2, wherein the number of the washing tank bodies is 2-4.

5. The continuous multi-groove oil-removing washing machine as claimed in claim 1, wherein the first spreading roller, the second spreading roller and the third spreading roller are welded with bilateral-symmetric triangular steel wires on the surface.

6. The continuous multi-groove oil-removing washing machine as claimed in claim 1, wherein the cloth-feeding device is provided with a steam-spraying device, the steam-spraying device comprises a liquid storage tank arranged at the bottom of the cloth-feeding device and a plurality of straight spraying pipes inserted into the bottom of the liquid storage tank, water is stored in the liquid storage tank, and the top of the liquid storage tank is provided with meshes.

7. The continuous multi-groove oil-removing washing machine as claimed in claim 1, wherein a cloth-breaking preventing device is arranged in the cloth-feeding device behind the first spreading roller; and a photoelectric sensor is arranged on one side of the cloth feeding device close to the cloth outlet end.

8. The continuous multi-groove oil-removing washing machine according to claim 1, wherein a padder adjusting cloth-pressing roller is arranged in the two-roller heavy padder, the padder adjusting cloth-pressing roller comprises a cloth-pressing roller, a rotating link mechanism, an adjusting limit plate, an adjusting handle and an adjusting handle fixing bolt, the rotating link mechanism is fixedly arranged in the two-roller heavy padder in parallel with the roller, two ends of the cloth-pressing roller are arranged on the rotating link mechanism in parallel through a bracket, and the cloth-pressing roller is positioned above the fourth spreading roller and the roller close to the fourth spreading roller; the adjusting handle is arranged at the end part of the rotary connecting rod mechanism, the adjusting limiting plate is fixedly arranged on the side wall of the two-roller heavy padder, and the adjusting handle fixing bolt is used for fixing the handle on the adjusting limiting plate.

9. The continuous multi-groove oil-removing washing machine as claimed in claim 1, wherein a cloth-discharging swinging frame is arranged at the cloth-discharging end of the two-roller heavy padder, the cloth-discharging swinging frame comprises a swinging rod, and the swinging rod can move left and right along the cloth-discharging swinging frame; and the cloth outlet and arranging frame and the oscillating rod are provided with a plurality of cloth outlet guide rollers.

10. The continuous multi-groove oil-removing washing machine as claimed in claim 9, wherein a cooling air-jet device is arranged at the front end of the swing rod on the cloth-discharging swing frame.

Images