CN203546406U - Single yarn dyeing and sizing all-in-one machine - Google Patents
Single yarn dyeing and sizing all-in-one machine Download PDFInfo
- Publication number
- CN203546406U CN203546406U CN201320701850.5U CN201320701850U CN203546406U CN 203546406 U CN203546406 U CN 203546406U CN 201320701850 U CN201320701850 U CN 201320701850U CN 203546406 U CN203546406 U CN 203546406U
- Authority
- CN
- China
- Prior art keywords
- dyeing
- tank
- yarn
- drying room
- sizing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000009970 yarn dyeing Methods 0.000 title claims abstract description 24
- 238000004513 sizing Methods 0.000 title claims abstract description 23
- 238000001035 drying Methods 0.000 claims abstract description 45
- 238000004043 dyeing Methods 0.000 claims abstract description 35
- 238000005406 washing Methods 0.000 claims abstract description 23
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 18
- 230000003647 oxidation Effects 0.000 claims abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 16
- 238000004804 winding Methods 0.000 claims abstract description 7
- 238000009736 wetting Methods 0.000 claims abstract 4
- 239000002002 slurry Substances 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 10
- 238000000465 moulding Methods 0.000 claims description 7
- 238000003860 storage Methods 0.000 claims description 3
- 238000007791 dehumidification Methods 0.000 claims 6
- 238000007598 dipping method Methods 0.000 claims 2
- 238000004321 preservation Methods 0.000 claims 1
- 239000000975 dye Substances 0.000 abstract description 29
- 238000010014 continuous dyeing Methods 0.000 abstract description 2
- 239000004744 fabric Substances 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000002360 preparation method Methods 0.000 abstract description 2
- 238000010186 staining Methods 0.000 description 23
- 238000009955 starching Methods 0.000 description 13
- 238000004140 cleaning Methods 0.000 description 7
- 238000007599 discharging Methods 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 206010013786 Dry skin Diseases 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Landscapes
- Coloring (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
本实用新型公开了一种单纱染色上浆一体机，包括预湿装置、染浆水洗装置、氧化架、烘房装置、卷绕成型装置，染浆水洗装置包括染槽、水洗槽、浆槽，烘房装置包括第一烘房和第二烘房，预湿装置、染槽、氧化架、水洗槽、第一烘房、浆槽、第二烘房、卷绕成型装置依次设置。本实用新型将染色装置与上浆装置一体化设置，实现了单染槽或少染槽的条件下高效快速地对单纱进行连续染色和上浆，大大缩短了机器长度，减少了占地面料，降低了染液的消耗，并且能够进行纱线套染和多种染料对纱线的染色，适用于牛仔纱线的染色上浆的小样制备和生产。
The utility model discloses a single yarn dyeing and sizing integrated machine, which comprises a pre-wetting device, a dyeing pulp washing device, an oxidation frame, a drying room device, and a winding forming device. The dyeing pulp washing device includes a dyeing tank, a water washing tank, and a pulp tank. The drying room device includes the first drying room and the second drying room, and the pre-wetting device, the dyeing tank, the oxidation frame, the washing tank, the first drying room, the pulp tank, the second drying room, and the winding forming device are arranged in sequence. The utility model integrates the dyeing device and the sizing device, realizes the efficient and rapid continuous dyeing and sizing of single yarn under the condition of a single dyeing tank or few dyeing tanks, greatly shortens the length of the machine, reduces the occupied area of fabrics, and reduces the It reduces the consumption of dyeing solution, and can carry out yarn overdyeing and dyeing of yarn with various dyes. It is suitable for the sample preparation and production of denim yarn dyeing and sizing.
Description
Technical field
The utility model relates to weaving yarn dyeing field, particularly a kind of single-yarn dyeing starching all-in-one.
Background technology
At present, in weaving yarn dyeing industry, only there is single yarn dyeing machine for dyeing and the single-yarn sizing equipment for sizing.For single yarn dyeing machine, there is a kind of single yarn dyeing machine of Yida Textile Co., Ltd, it provides a kind of even section of yarn dying of dying, and can dye again the single yarn dyeing machine of the non-homogeneous section of yarn dying.For single-yarn sizing equipment, according to market survey result, the YS-6 type single-yarn sizing equipment that on market, existing Japanese Yamada produces, it adopts separate motors to drive, and is equipped with the sub-flash baking system of the bitubular, hot-air running gear, infiltration type sizing device; KS-3 type single-yarn sizing equipment and modified KS-7 type single-yarn sizing equipment thereof that Germany KAJI group produces; The domestic single-yarn sizing equipment of GA391 type of frame Co., Ltd of Jiangyin TongYuan and Southern Yangtze University's joint research and development.For dying slurry process integration, in industry, there are a series of sizing-dyeing combination machines for sheet yarn, such as the ZLGA901 series sizing-dyeing combination machine of Zheng Zhou textile machinery Machine Co., Ltd, the ASLGA381 type sizing-dyeing combination machine of Wuxi Sheng Dong textile machinery factory, " Zu Ke " sizing-dyeing combination machine of West Germany etc.These sheet yarn sizing-dyeing combination machine staining baths are many, oxidation frame is many, but machine is huge, and occupation of land is many, and consumption dyeing is many, and discharging of waste liquid is many, is not suitable for small lot and draws a design.Continous mode single-yarn dyeing starching integrated technique and machine or a blank, cannot meet actual demand.
Summary of the invention
In order to solve the problems of the technologies described above, the utility model provides a kind of single-yarn dyeing starching all-in-one simple in structure, efficiently rapid dyeing starching.
The technical scheme that the utility model addresses the above problem is: a kind of single-yarn dyeing starching all-in-one, comprise Prewetting apparatus, dye pulp-water cleaning device, oxidation frame, drying room device, coiling and molding device, the described pulp-water cleaning device that dyes comprises staining bath, rinsing bowl, stock tank, described drying room device comprises the first drying room and the second drying room, and described Prewetting apparatus, staining bath, oxidation frame, rinsing bowl, the first drying room, stock tank, the second drying room, coiling and molding device set gradually.
Described single-yarn dyeing starching all-in-one also comprises press-roller device, described press-roller device comprises the first pressure roller, the second pressure roller, the 3rd pressure roller and the 4th pressure roller, described the first pressure roller is placed between Prewetting apparatus and staining bath, the second pressure roller is placed between staining bath and oxidation frame, the 3rd pressure roller is placed between rinsing bowl and the first drying room, and the 4th pressure roller is placed between stock tank and the second drying room.
On described staining bath and stock tank, be all fixed with the traversing dip-dye of a guide mechanism, the below of the traversing dip-dye of described guide mechanism is provided with elevating mechanism for controlling its lifting and the cylinder for winding yarn, cylinder is dipped in described staining bath and stock tank, and yarn is wound on cylinder after the traversing dip-dye of guide mechanism.
In described staining bath and stock tank, be equipped with overflow pipe, by regulating the height of overflow pipe to adjust the ratio of yarn dip-dye and oxidization time.
In described rinsing bowl, be provided with nozzle, when yarn enters in rinsing bowl, in nozzle quickening rinsing bowl, water is mobile, completes flushing.
The inside of described the first drying room, the second drying room is equipped with except moist chamber, except the top of moist chamber has dehumidifying mouthful, except the top of moist chamber is provided with for entering into the blower fan of discharging except the steam of moist chamber through dehumidifying mouth.
Described single-yarn dyeing starching all-in-one also comprises circulating device, described circulating device comprises dye liquor circulating heater, washing circulating heater, slurries circulating heater, described dye liquor circulating heater is connected with staining bath, washing circulating heater is connected with rinsing bowl, and slurries circulating heater is connected with stock tank.
The outer wall hollow of described staining bath, rinsing bowl, stock tank, for oil storage heating and thermal insulation.
The beneficial effects of the utility model are: dyeing apparatus of the present utility model and quetsch integrated setting, realized under the condition of single staining bath or few staining bath and efficiently rapidly single thread has been carried out to continuous dyeing and starching, greatly shortened machine length, reduced occupation of land fabric, reduced the consumption of dye liquor, and can carry out yarn resisdye and the dyeing of multiple dyestuff to yarn, be applicable to sample preparation and the production of the dyeing starching of cowboy's yarn.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is staining bath structural representation of the present utility model.
Fig. 3 is the traversing dip-dye of the guide in Fig. 2 mechanism structural representation.
Fig. 4 is drying room device structural representation of the present utility model.
Fig. 5 is the top view of Fig. 4.
Fig. 6 is rinsing bowl structural representation of the present utility model.
The specific embodiment
Below in conjunction with drawings and Examples, the utility model is further described.
As shown in Figure 1, the utility model comprises Prewetting apparatus 2, dyes pulp-water cleaning device, oxidation frame 6, press-roller device, drying room device, coiling and molding device 13 and circulating device, the described pulp-water cleaning device that dyes comprises staining bath 4, rinsing bowl 7, stock tank 10, described drying room device comprises the first drying room 9 and the second drying room 12, and described Prewetting apparatus 2, staining bath 4, oxidation frame 6, rinsing bowl 7, the first drying room 9, stock tank 10, the second drying room 12, coiling and molding device 13 set gradually; Prewetting apparatus 2 inside are equipped with water injector, are used for yarn to prewet, be conducive to later process on dye; Described press-roller device comprises the first pressure roller 3, the second pressure roller 5, the 3rd pressure roller 8 and the 4th pressure roller 11, described the first pressure roller 3 is placed between Prewetting apparatus 2 and staining bath 4, the second pressure roller 5 is placed between staining bath 4 and oxidation frame 6, the 3rd pressure roller 8 is placed between rinsing bowl 7 and the first drying room 9, and the 4th pressure roller 11 is placed between stock tank 10 and the second drying room 12; Described circulating device comprises dye liquor circulating heater 16, washing circulating heater 15, slurries circulating heater 14, described dye liquor circulating heater 16 is connected with staining bath 4, washing circulating heater 14 is connected with rinsing bowl 7, and slurries circulating heater 14 is connected with stock tank 10.
As shown in Figure 2 and Figure 3, in described staining bath 4 and stock tank 10, be equipped with overflow pipe 25, by regulating the height of overflow pipe 25 to adjust the ratio of yarn dip-dye and oxidization time, on described staining bath 4 and stock tank 10, be all fixed with the traversing dip-dye of a guide mechanism 24, the below of the traversing dip-dye of described guide mechanism 24 is provided with elevating mechanism 22 for controlling its lifting and the cylinder 27 for winding yarn, cylinder 27 is dipped in described staining bath 4 and stock tank 10, yarn is wound on cylinder 27 after the traversing dip-dye of guide mechanism 24, the traversing dip-dye of the described guide mechanism 24 length space that the coiling on cylinder 27 shortens dyeing sizing equipment by yarn, the traversing dip-dye of guide mechanism 24 controls its lifting by the elevating mechanism 22 of below, prolongation yarn contacts with air, it is fully oxidized, the utility model to dye dye liquor, water and slurries in pulp-water cleaning device heating and thermal insulation adopt be electric heating oil bath, outer wall 26 hollows of described staining bath 4, rinsing bowl 7, stock tank 10, for oil storage heating and thermal insulation.
As shown in Figure 4, Figure 5, the top of described the first drying room 9, the second drying room 12 is equipped with except moist chamber 18, and the top of removing moist chamber 18 has dehumidifying mouth 19, except the top of moist chamber 18 is provided with for entering into blower fans 17 of discharging except the steam of moist chamber 18 through dehumidifying mouth 19.
As shown in Figure 6, in described rinsing bowl 7, be provided with nozzle 20, when yarn enters in rinsing bowl 7, small-bore high speed nozzle 20 is conducive to flowing of water in rinsing bowl 7, is conducive to yarn simultaneously and dyes the flushing of having starched after washing groove 7.
Operation principle of the present utility model is as follows: the raw yarn 1 of the starching of need to dyeing is by Prewetting apparatus 2, the water injector of Prewetting apparatus 2 inside is prewetted to yarn, yarn after prewetting enters into staining bath 4 through the first pressure roller 3, by contaminating on cylinder 27 after the traversing dip-dye of guide mechanism 24, yarn after dyeing enters oxidation frame 6 through the second pressure roller 5, yarn enters into rinsing bowl 7 by cord roller after oxidation frame 6 oxidations, when yarn is during through two cord rollers that are positioned at rinsing bowl 7 bottoms, nozzle 20 in rinsing bowl 7 is accelerated flowing of water, complete the cleaning to yarn, yarn after cleaning is sent into the first drying room 9 dryings through the 3rd pressure roller 8, during drying, the blower fan 17 at the first drying room 9 tops will enter into the steam discharge except moist chamber 18 from dehumidifying mouth 19, yarn after drying enters into stock tank 10 through cord roller, by carrying out starching after the traversing dip-dye of guide mechanism 24 on cylinder 27, yarn after starching is sent into the second drying room 12 dryings through the 4th pressure roller 11, finally coiling and molding on coiling and molding device 13.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320701850.5U CN203546406U (en) | 2013-11-08 | 2013-11-08 | Single yarn dyeing and sizing all-in-one machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320701850.5U CN203546406U (en) | 2013-11-08 | 2013-11-08 | Single yarn dyeing and sizing all-in-one machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203546406U true CN203546406U (en) | 2014-04-16 |
Family
ID=50464548
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320701850.5U Expired - Fee Related CN203546406U (en) | 2013-11-08 | 2013-11-08 | Single yarn dyeing and sizing all-in-one machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203546406U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103526492A (en) * | 2013-11-08 | 2014-01-22 | 湖南工程学院 | Single-yarn dyeing and sizing integrated machine |
| CN104213348A (en) * | 2014-09-28 | 2014-12-17 | 常熟市爱尚纺织科技有限公司 | Yarn sizing device |
| CN104532501A (en) * | 2014-12-30 | 2015-04-22 | 区有辉 | Yarn coating continuous coloring and sizing production equipment |
| CN106835550A (en) * | 2015-12-07 | 2017-06-13 | 中国科学院宁波材料技术与工程研究所 | Continuous tow destarch starching all-in-one |
| CN111593522A (en) * | 2020-04-17 | 2020-08-28 | 鲁泰纺织股份有限公司 | Pulp and dye combined production process and device |
-
2013
- 2013-11-08 CN CN201320701850.5U patent/CN203546406U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103526492A (en) * | 2013-11-08 | 2014-01-22 | 湖南工程学院 | Single-yarn dyeing and sizing integrated machine |
| CN103526492B (en) * | 2013-11-08 | 2015-07-29 | 湖南工程学院 | A kind of single-yarn dyeing starching all-in-one |
| CN104213348A (en) * | 2014-09-28 | 2014-12-17 | 常熟市爱尚纺织科技有限公司 | Yarn sizing device |
| CN104532501A (en) * | 2014-12-30 | 2015-04-22 | 区有辉 | Yarn coating continuous coloring and sizing production equipment |
| CN106835550A (en) * | 2015-12-07 | 2017-06-13 | 中国科学院宁波材料技术与工程研究所 | Continuous tow destarch starching all-in-one |
| CN106835550B (en) * | 2015-12-07 | 2019-06-25 | 中国科学院宁波材料技术与工程研究所 | Continuous fiber bundle desizing and sizing integrated machine |
| CN111593522A (en) * | 2020-04-17 | 2020-08-28 | 鲁泰纺织股份有限公司 | Pulp and dye combined production process and device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103526492A (en) | Single-yarn dyeing and sizing integrated machine | |
| CN104372553B (en) | A kind of superfine fibre continuous dyeing method and staining machine | |
| CN205775272U (en) | A kind of overflow fabric dyeing machine of level dyeing | |
| CN103510312A (en) | Sizing device capable of sizing yarns evenly | |
| CN116240685A (en) | An environment-friendly textile fabric dyeing device and its residual color paste treatment process | |
| CN204728077U (en) | A kind of large flat cylinder autojig with washing spray device | |
| CN114150452A (en) | Cloth dyeing equipment and cloth dyeing method using same | |
| CN117107462A (en) | Printing and washing device for production of composite chemical fiber fabric | |
| CN207391788U (en) | A kind of integration dyeing and finishing system | |
| CN106868756A (en) | It is a kind of to pad drying coiled strip all-in-one for cloth | |
| CN116024754A (en) | A yarn dyeing machine with secondary coloring and stirring function | |
| CN213295763U (en) | Automatic dyeing machine of cloth for textile production | |
| CN114687092A (en) | An ultra-low tension fabric running system | |
| CN206204595U (en) | A kind of cloth dyeing apparatus | |
| CN108425198B (en) | Cheese mercerizing machine and processing method thereof | |
| CN205636116U (en) | High quality fabrics dyeing apparatus | |
| CN115074936B (en) | Dyeing soaking device with movable guiding function for textile printing and dyeing | |
| CN118600674A (en) | A printing and dyeing equipment for chemical fiber cloth processing | |
| CN105755708A (en) | Dyeing and sizing machine | |
| CN117822229A (en) | A kind of shrinkage-resistant cashmere yarn and preparation method thereof | |
| CN209144423U (en) | A kind of low bath raio bobbin dyeing apparatus | |
| CN217709922U (en) | Knitting yarn soaking device | |
| CN108708108A (en) | A kind of weaving cotton thread dip dyeing equipment | |
| CN210177149U (en) | Dyeing machine | |
| CN203334007U (en) | Jig dyeing machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140416 Termination date: 20151108 |
|
| EXPY | Termination of patent right or utility model |