CN108166276A - A kind of TR blouse fabrics are gently reduced, disperse dyes One Bath Dyeing - Google Patents
A kind of TR blouse fabrics are gently reduced, disperse dyes One Bath Dyeing Download PDFInfo
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- CN108166276A CN108166276A CN201810000766.8A CN201810000766A CN108166276A CN 108166276 A CN108166276 A CN 108166276A CN 201810000766 A CN201810000766 A CN 201810000766A CN 108166276 A CN108166276 A CN 108166276A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/38—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using reactive dyes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C27/00—Compound processes or apparatus, for finishing or dressing textile fabrics, not otherwise provided for
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C9/00—Singeing
- D06C9/02—Singeing by flame
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
- D06L4/00—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
- D06L4/10—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
- D06L4/12—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen combined with specific additives
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
- D06L4/00—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
- D06L4/10—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
- D06L4/13—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen using inorganic agents
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/16—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/445—Use of auxiliary substances before, during or after dyeing or printing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/673—Inorganic compounds
- D06P1/67333—Salts or hydroxides
- D06P1/6735—Salts or hydroxides of alkaline or alkaline-earth metals with anions different from those provided for in D06P1/67341
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/82—Textiles which contain different kinds of fibres
- D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
- D06P3/8223—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups
- D06P3/8238—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups using different kinds of dye
- D06P3/8252—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups using different kinds of dye using dispersed and reactive dyes
Abstract
The present invention is a kind of dyeing, and more particularly to a kind of TR blouse fabrics are gently reduced, disperse dyes One Bath Dyeing.It carries out according to the following steps：It chooses fabric sample cloth → fabric desizing → fabric pre-setting → fabric → factory formula → light decrement, disperse dyes co-bathing dyeing and reactive dyeing → drying and shaping → sizing → calendering (final finishing) → tank that oils of singing and steams (final finishing) → product inspection.Effects of energy saving and emission reduction is apparent, and produce and process after fabric pleasant softness, full color degree.
Description
Technical field
The present invention is a kind of dyeing, and more particularly to a kind of TR blouse fabrics are gently reduced, disperse dyes co-bathing dyeing work
Skill.
Background technology
Existing T/R cloth product generally all uses desizing, refining and disperse dyeing in desizing, refining and dispersion dyeing
Two bath processing, because the pH value control of the treatment fluid in two kinds of processing and treating methods is different, desizing, refining are mostly meta-alkali processing,
And the slightly biased acid dyeing of disperse dyes requirement；If mixing two kinds of process to be handled in same bath, respective move back can be all influenced
Slurry, refining or coloring.This processing method time is long, and productivity effect is low, and energy consumption and blowdown flow rate are high.
Invention content
The present invention mainly solve the deficiencies in the prior art, provide it is a kind of fabric is gently reduced, disperse dyes it is same
The processing technology two-in-one of bath can replace traditional production and processing mode, so as to improve the production of T/R cloth with bath
A kind of TR blouse fabrics of benefit, reduction energy consumption and reduction sewage discharge are gently reduced, disperse dyes One Bath Dyeing.
The above-mentioned technical problem of the present invention is mainly what is be addressed by following technical proposals：
A kind of TR blouse fabrics are gently reduced, disperse dyes One Bath Dyeing, are carried out according to the following steps：
(1), fabric sample cloth is chosen：
Choose T/R blouse fabric sample cloth, the shuttle which is made of 71%T (polyester fiber) and 29%R (viscose rayon)
Fabric；Openpore door width 162cm, grammes per square metre 205g/m.
Lilac is contaminated to fabric；
(2), fabric desizing
Using the LMH023-200L type desizing, scouring and bleaching combined machines of Jiangsu Hongqi printing and dyeing Mechanical Co., Ltd, fabric is moved back
Starch size in slurry removal fabric, the auxiliary formula used and technique：
It is rolled with two leachings two, pick-up rate 60~70% after a leaching clear water；Two leaching formula working solution pick-up rates 80~90%.100
It is banked up 50 minutes in the steam box of DEG C temperature；Processing speed is 50m/min.
Washing：5 water washing chambers, temperature are respectively 85 DEG C → 80 DEG C → 70 DEG C → room temperature → room temperature.
(3), fabric pre-setting：
Fabric pre-setting is carried out using South Korea's production reason and 10 section baking oven forming machines：
Setting process：Temperature：180 DEG C, sizing speed 80m/min；
Fabric situation after pre-setting：Door width 153cm, grammes per square metre 192g/m, shrinkage 2%；
(4), fabric is singed：
It is primary right to be burnt simultaneously using the natural gas gassing frame positive and negative of Jiangsu Taizhou De Feng dyeing machines Co., Ltd production
Fabric is singed；
Singeing：12 cubes ms/h of gas discharge, speed 110m/min；
(5), factory formula：
1. the formula of light decrement, disperse dyes co-bathing dyeing：
Technique：The temperature * times：130 DEG C * 20 minutes/130 DEG C (are warming up to 130 DEG C of heat preservations 20 in * 10 minutes after adding in liquid caustic soda
Minute, be cooled to 70 DEG C and add in after alkaline levelling agent, disperse dyes be warming up to 130 DEG C again and keep the temperature 10 minutes)；
2. with reactive dye to R (viscose glue) dyeing recipes and technique：
Technique：60 DEG C of soap after vital staining within * 60 minutes auxiliary agent used, techniques：
SW soaping agents： 1g/l
Glacial acetic acid： 1.5g/l
Process time：75 DEG C * 10 minutes；
(6), light decrement, disperse dyes co-bathing dyeing and reactive dyeing：
It is produced using the military smart overflow dyeing machine in Taiwan east, dying operation work is by formula and sample cloth weight core at accounting
Dye material, liquid caustic soda, auxiliary agent are calculated, by the good disperse dyes of regulationization and activity dye dyestuff；
Whole-process control is carried out to production by technique with computer：
1. TR fabrics are gently reduced, disperse dyes co-bathing dyeing production process：Computer controls the position → prompting cloth feeding → behaviour that discharges water
Termination of pumping sensed water level → material cylinder reflux material water → liquid caustic soda is added in material cylinder → is opened after workmanship's craft cloth feeding → operation 3 minutes
Circulation stirring material liquid → computer control into the control of auxiliary agent → computer be warming up to 130 DEG C → heat preservation 20min → be cooled to 70 DEG C →
Added in material cylinder reflux material water → material cylinder alkaline levelling agent → open cycle stirring material liquid → computer control into auxiliary agent →
Disperse dyes → open cycle stirring material liquid → computer is added in material cylinder reflux material water → material cylinder to control into dye solution
130 DEG C of → computer control heating → heat preservation 10min → is cooled to 65 DEG C of prompting sample cuttings to color → computer control washing；
2. reactive dyeing：Computer controls in the position that discharges water → material cylinder reflux material water → material cylinder and adds in reactive dye
1/3 yuan of addition is bright during solution → open cycle stirring material liquid → computer is controlled into dyestuff → material cylinder reflux material water → material cylinder
Powder → open cycle stirring material liquid → computer adds in 2/3 in controlling into anhydrous sodium sulphate solution → material cylinder reflux material water → material cylinder
Anhydrous sodium sulphate → open cycle stirring material liquid → computer is controlled into anhydrous sodium sulphate solution → 60 DEG C of computer control heating → heat preservation 30min →
Added in material cylinder reflux material water → material cylinder 1/3 soda ash → open cycle stirring material liquid → computer control into soda ash solution →
Added in material cylinder reflux material water → material cylinder 2/3 soda ash → open cycle stirring material liquid → computer control it is molten into alternative soda ash
Liquid → heat preservation 30min → prompting sample cutting is to color → computer control washing；
It soaps：Discharge water add in position → material cylinder reflux material water → material cylinder glacial acetic acid → open cycle stirring material liquid →
SW soaping agents → open cycle stirring material liquid → computer is added in computer control charging → material cylinder reflux material water → material cylinder
Control charging → computer control is warming up to 75 DEG C → heat preservation 10min → cooling → 65 DEG C prompting sample cutting to color → computer control washing
→ prompting cloth outputting；
(7), drying and shaping：
Sample cloth drying and shaping is carried out using South Korea's production reason and 10 section baking oven forming machines：Drying and shaping technique：180 DEG C of temperature,
Speed is 50m/min；
(8), oil sizing：
The sizing that oils is carried out to fabric using South Korea's production day new 12 section baking oven forming machine：
Upper oil formula：150 softening agent 12g/l of rivers and mountains
130 silicone oil 7g/l of rivers and mountains
Production technology：195 DEG C of temperature, speed 65m/min；
Fabric situation after sizing：Door width be 152cm, grammes per square metre 189g/m, shrinkage 2%；
(9), calendering (final finishing)：
Calendering is carried out using Germany's production KKT calenders：
Calen-dering process：Temperature be 150 DEG C, pressure be 200 pas, speed 35m/min；
(10), tank steams (final finishing)：
Machine is steamed using Italy's production TMT tanks and carries out tank steaming：
Tank steams technique：Tank steam temperature be 100~102 DEG C, steam pressure be 0.3~0.4MPa, Steam soak mode first by
Interior to be permeated to exosmosis, then ecto-entad, the time arranged in tank steaming machine is 30-35 minutes；
(10), product inspection：
Presentation quality and inherent quality index to fabric are tested：
Article door width 148cm, grammes per square metre 191g/m, shrinkage 2%；
Appearance of fabrics, color related request conform to quality requirements.
Effects of energy saving and emission reduction is apparent, and pleasant softness, full color degree of fabric etc. after production and processing；In various quality
It can meet the requirement of different clients in index etc..
Specific embodiment
Below by embodiment, the technical solutions of the present invention will be further described.
Embodiment 1：A kind of TR blouse fabrics are gently reduced, disperse dyes One Bath Dyeing, are carried out according to the following steps：
(1), fabric sample cloth is chosen：
Choose T/R blouse fabric sample cloth, the shuttle which is made of 71%T (polyester fiber) and 29%R (viscose rayon)
Fabric；Openpore door width 162cm, grammes per square metre 205g/m；
Lilac is contaminated to fabric；
(2), fabric desizing
Using the LMH023-200L type desizing, scouring and bleaching combined machines of Jiangsu Hongqi printing and dyeing Mechanical Co., Ltd, fabric is moved back
Starch size in slurry removal fabric, the auxiliary formula used and technique：
It is rolled with two leachings two, pick-up rate 60% after a leaching clear water；Two leaching formula working solution 80%.100 DEG C of temperature of pick-up rate
It is banked up in steam box 50 minutes；Processing speed is 50m/min；
Washing：5 water washing chambers, temperature are respectively 85 DEG C → 80 DEG C → 70 DEG C → room temperature → room temperature；
(3), fabric pre-setting：
Fabric pre-setting is carried out using South Korea's production reason and 10 section baking oven forming machines：
Setting process：Temperature：180 DEG C, sizing speed 80m/min；
Fabric situation after pre-setting：Door width 153cm, grammes per square metre 192g/m, shrinkage 2%；
(4), fabric is singed：
It is primary right to be burnt simultaneously using the natural gas gassing frame positive and negative of Jiangsu Taizhou De Feng dyeing machines Co., Ltd production
Fabric is singed；
Singeing：12 cubes ms/h of gas discharge, speed 110m/min；
(5), factory formula：
1. the formula of light decrement, disperse dyes co-bathing dyeing：
Technique：The temperature * times：130 DEG C * 20 minutes/130 DEG C (are warming up to 130 DEG C of heat preservations 20 in * 10 minutes after adding in liquid caustic soda
Minute, be cooled to 70 DEG C and add in after alkaline levelling agent, disperse dyes be warming up to 130 DEG C again and keep the temperature 10 minutes)；
2. with reactive dye to R (viscose glue) dyeing recipes and technique：
Technique：60 DEG C of soap after vital staining within * 60 minutes auxiliary agent used, techniques：
SW soaping agents： 1g/l
Glacial acetic acid： 1.5g/l
Process time：75 DEG C * 10 minutes；
(6), light decrement, disperse dyes co-bathing dyeing and reactive dyeing：
It is produced using the military smart overflow dyeing machine in Taiwan east, dying operation work is by formula and sample cloth weight core at accounting
Dye material, liquid caustic soda, auxiliary agent are calculated, by the good disperse dyes of regulationization and activity dye dyestuff；
Whole-process control is carried out to production by technique with computer：
1. TR fabrics are gently reduced, disperse dyes co-bathing dyeing production process：Computer controls the position → prompting cloth feeding → behaviour that discharges water
Termination of pumping sensed water level → material cylinder reflux material water → liquid caustic soda is added in material cylinder → is opened after workmanship's craft cloth feeding → operation 3 minutes
Circulation stirring material liquid → computer control into the control of auxiliary agent → computer be warming up to 130 DEG C → heat preservation 20min → be cooled to 70 DEG C →
Added in material cylinder reflux material water → material cylinder alkaline levelling agent → open cycle stirring material liquid → computer control into auxiliary agent →
Disperse dyes → open cycle stirring material liquid → computer is added in material cylinder reflux material water → material cylinder to control into dye solution
130 DEG C of → computer control heating → heat preservation 10min → is cooled to 65 DEG C of prompting sample cuttings to color → computer control washing；
2. reactive dyeing：Computer controls in the position that discharges water → material cylinder reflux material water → material cylinder and adds in reactive dye
1/3 yuan of addition is bright during solution → open cycle stirring material liquid → computer is controlled into dyestuff → material cylinder reflux material water → material cylinder
Powder → open cycle stirring material liquid → computer adds in 2/3 in controlling into anhydrous sodium sulphate solution → material cylinder reflux material water → material cylinder
Anhydrous sodium sulphate → open cycle stirring material liquid → computer is controlled into anhydrous sodium sulphate solution → 60 DEG C of computer control heating → heat preservation 30min →
Added in material cylinder reflux material water → material cylinder 1/3 soda ash → open cycle stirring material liquid → computer control into soda ash solution →
Added in material cylinder reflux material water → material cylinder 2/3 soda ash → open cycle stirring material liquid → computer control it is molten into alternative soda ash
Liquid → heat preservation 30min → prompting sample cutting is to color → computer control washing；
It soaps：Discharge water add in position → material cylinder reflux material water → material cylinder glacial acetic acid → open cycle stirring material liquid →
SW soaping agents → open cycle stirring material liquid → computer is added in computer control charging → material cylinder reflux material water → material cylinder
Control charging → computer control is warming up to 75 DEG C → heat preservation 10min → cooling → 65 DEG C prompting sample cutting to color → computer control washing
→ prompting cloth outputting；
(7), drying and shaping：
Sample cloth drying and shaping is carried out using South Korea's production reason and 10 section baking oven forming machines：Drying and shaping technique：180 DEG C of temperature,
Speed is 50m/min；
(8), oil sizing：
The sizing that oils is carried out to fabric using South Korea's production day new 12 section baking oven forming machine：
Upper oil formula：150 softening agent 12g/l of rivers and mountains
130 silicone oil 7g/l of rivers and mountains
Production technology：195 DEG C of temperature, speed 65m/min；
Fabric situation after sizing：Door width be 152cm, grammes per square metre 189g/m, shrinkage 2%；
(9), calendering (final finishing)：
Calendering is carried out using Germany's production KKT calenders：
Calen-dering process：Temperature be 150 DEG C, pressure be 200 pas, speed 35m/min；
(10), tank steams (final finishing)：
Machine is steamed using Italy's production TMT tanks and carries out tank steaming：
Tank steams technique：It is 100 DEG C, steam pressure 0.3MPa that tank, which steams temperature, and Steam soak mode is first permeated from inside to outside,
Ecto-entad permeates again, and the time arranged in tank steaming machine is 30 minutes；
(10), product inspection：
Presentation quality and inherent quality index to fabric are tested：
Article door width 148cm, grammes per square metre 191g/m, shrinkage 2%；
Appearance of fabrics, color related request conform to quality requirements.
Embodiment 2：A kind of TR blouse fabrics are gently reduced, disperse dyes One Bath Dyeing, are carried out according to the following steps：
(1), fabric sample cloth is chosen：
Choose T/R blouse fabric sample cloth, the shuttle which is made of 71%T (polyester fiber) and 29%R (viscose rayon)
Fabric；Openpore door width 162cm, grammes per square metre 205g/m；
Lilac is contaminated to fabric；
(2), fabric desizing
Using the LMH023-200L type desizing, scouring and bleaching combined machines of Jiangsu Hongqi printing and dyeing Mechanical Co., Ltd, fabric is moved back
Starch size in slurry removal fabric, the auxiliary formula used and technique：
It is rolled with two leachings two, pick-up rate 65% after a leaching clear water；Two leaching formula working solution 85%.100 DEG C of temperature of pick-up rate
It is banked up in steam box 50 minutes；Processing speed is 50m/min；
Washing：5 water washing chambers, temperature are respectively 85 DEG C → 80 DEG C → 70 DEG C → room temperature → room temperature；
(3), fabric pre-setting：
Fabric pre-setting is carried out using South Korea's production reason and 10 section baking oven forming machines：
Setting process：Temperature：180 DEG C, sizing speed 80m/min；
Fabric situation after pre-setting：Door width 153cm, grammes per square metre 192g/m, shrinkage 2%；
(4), fabric is singed：
It is primary right to be burnt simultaneously using the natural gas gassing frame positive and negative of Jiangsu Taizhou De Feng dyeing machines Co., Ltd production
Fabric is singed；
Singeing：12 cubes ms/h of gas discharge, speed 110m/min；
(5), factory formula：
1. the formula of light decrement, disperse dyes co-bathing dyeing：
Technique：The temperature * times：130 DEG C * 20 minutes/130 DEG C (are warming up to 130 DEG C of heat preservations 20 in * 10 minutes after adding in liquid caustic soda
Minute, be cooled to 70 DEG C and add in after alkaline levelling agent, disperse dyes be warming up to 130 DEG C again and keep the temperature 10 minutes)；
2. with reactive dye to R (viscose glue) dyeing recipes and technique：
Technique：60 DEG C of soap after vital staining within * 60 minutes auxiliary agent used, techniques：
SW soaping agents： 1g/l
Glacial acetic acid： 1.5g/l
Process time：75 DEG C * 10 minutes；
(6), light decrement, disperse dyes co-bathing dyeing and reactive dyeing：
It is produced using the military smart overflow dyeing machine in Taiwan east, dying operation work is by formula and sample cloth weight core at accounting
Dye material, liquid caustic soda, auxiliary agent are calculated, by the good disperse dyes of regulationization and activity dye dyestuff；
Whole-process control is carried out to production by technique with computer：
1. TR fabrics are gently reduced, disperse dyes co-bathing dyeing production process：Computer controls the position → prompting cloth feeding → behaviour that discharges water
Termination of pumping sensed water level → material cylinder reflux material water → liquid caustic soda is added in material cylinder → is opened after workmanship's craft cloth feeding → operation 3 minutes
Circulation stirring material liquid → computer control into the control of auxiliary agent → computer be warming up to 130 DEG C → heat preservation 20min → be cooled to 70 DEG C →
Added in material cylinder reflux material water → material cylinder alkaline levelling agent → open cycle stirring material liquid → computer control into auxiliary agent →
Disperse dyes → open cycle stirring material liquid → computer is added in material cylinder reflux material water → material cylinder to control into dye solution
130 DEG C of → computer control heating → heat preservation 10min → is cooled to 65 DEG C of prompting sample cuttings to color → computer control washing；
2. reactive dyeing：Computer controls in the position that discharges water → material cylinder reflux material water → material cylinder and adds in reactive dye
1/3 yuan of addition is bright during solution → open cycle stirring material liquid → computer is controlled into dyestuff → material cylinder reflux material water → material cylinder
Powder → open cycle stirring material liquid → computer adds in 2/3 in controlling into anhydrous sodium sulphate solution → material cylinder reflux material water → material cylinder
Anhydrous sodium sulphate → open cycle stirring material liquid → computer is controlled into anhydrous sodium sulphate solution → 60 DEG C of computer control heating → heat preservation 30min →
Added in material cylinder reflux material water → material cylinder 1/3 soda ash → open cycle stirring material liquid → computer control into soda ash solution →
Added in material cylinder reflux material water → material cylinder 2/3 soda ash → open cycle stirring material liquid → computer control it is molten into alternative soda ash
Liquid → heat preservation 30min → prompting sample cutting is to color → computer control washing；
It soaps：Discharge water add in position → material cylinder reflux material water → material cylinder glacial acetic acid → open cycle stirring material liquid →
SW soaping agents → open cycle stirring material liquid → computer is added in computer control charging → material cylinder reflux material water → material cylinder
Control charging → computer control is warming up to 75 DEG C → heat preservation 10min → cooling → 65 DEG C prompting sample cutting to color → computer control washing
→ prompting cloth outputting；
(7), drying and shaping：
Sample cloth drying and shaping is carried out using South Korea's production reason and 10 section baking oven forming machines：Drying and shaping technique：180 DEG C of temperature,
Speed is 50m/min；
(8), oil sizing：
The sizing that oils is carried out to fabric using South Korea's production day new 12 section baking oven forming machine：
Upper oil formula：150 softening agent 12g/l of rivers and mountains
130 silicone oil 7g/l of rivers and mountains
Production technology：195 DEG C of temperature, speed 65m/min；
Fabric situation after sizing：Door width be 152cm, grammes per square metre 189g/m, shrinkage 2%；
(9), calendering (final finishing)：
Calendering is carried out using Germany's production KKT calenders：
Calen-dering process：Temperature be 150 DEG C, pressure be 200 pas, speed 35m/min；
(10), tank steams (final finishing)：
Machine is steamed using Italy's production TMT tanks and carries out tank steaming：
Tank steams technique：It is 101 DEG C, steam pressure 0.35MPa that tank, which steams temperature, and Steam soak mode is first oozed from inside to outside
Thoroughly, then ecto-entad permeates, and the time arranged in tank steaming machine is 32 minutes；
(10), product inspection：
Presentation quality and inherent quality index to fabric are tested：
Article door width 148cm, grammes per square metre 191g/m, shrinkage 2%；
Appearance of fabrics, color related request conform to quality requirements.
Embodiment 3：A kind of TR blouse fabrics are gently reduced, disperse dyes One Bath Dyeing, are carried out according to the following steps：
(1), fabric sample cloth is chosen：
Choose T/R blouse fabric sample cloth, the shuttle which is made of 71%T (polyester fiber) and 29%R (viscose rayon)
Fabric；Openpore door width 162cm, grammes per square metre 205g/m；
Lilac is contaminated to fabric；
(2), fabric desizing
Using the LMH023-200L type desizing, scouring and bleaching combined machines of Jiangsu Hongqi printing and dyeing Mechanical Co., Ltd, fabric is moved back
Starch size in slurry removal fabric, the auxiliary formula used and technique：
It is rolled with two leachings two, pick-up rate 70% after a leaching clear water；Two leaching formula working solution 90%.100 DEG C of temperature of pick-up rate
It is banked up in steam box 50 minutes；Processing speed is 50m/min；
Washing：5 water washing chambers, temperature are respectively 85 DEG C → 80 DEG C → 70 DEG C → room temperature → room temperature；
(3), fabric pre-setting：
Fabric pre-setting is carried out using South Korea's production reason and 10 section baking oven forming machines：
Setting process：Temperature：180 DEG C, sizing speed 80m/min；
Fabric situation after pre-setting：Door width 153cm, grammes per square metre 192g/m, shrinkage 2%；
(4), fabric is singed：
It is primary right to be burnt simultaneously using the natural gas gassing frame positive and negative of Jiangsu Taizhou De Feng dyeing machines Co., Ltd production
Fabric is singed；
Singeing：12 cubes ms/h of gas discharge, speed 110m/min；
(5), factory formula：
1. the formula of light decrement, disperse dyes co-bathing dyeing：
Technique：The temperature * times：130 DEG C * 20 minutes/130 DEG C (are warming up to 130 DEG C of heat preservations 20 in * 10 minutes after adding in liquid caustic soda
Minute, be cooled to 70 DEG C and add in after alkaline levelling agent, disperse dyes be warming up to 130 DEG C again and keep the temperature 10 minutes)；
2. with reactive dye to R (viscose glue) dyeing recipes and technique：
Technique：60 DEG C of soap after vital staining within * 60 minutes auxiliary agent used, techniques：
SW soaping agents： 1g/l
Glacial acetic acid： 1.5g/l
Process time：75 DEG C * 10 minutes；
(6), light decrement, disperse dyes co-bathing dyeing and reactive dyeing：
It is produced using the military smart overflow dyeing machine in Taiwan east, dying operation work is by formula and sample cloth weight core at accounting
Dye material, liquid caustic soda, auxiliary agent are calculated, by the good disperse dyes of regulationization and activity dye dyestuff；
Whole-process control is carried out to production by technique with computer：
1. TR fabrics are gently reduced, disperse dyes co-bathing dyeing production process：Computer controls the position → prompting cloth feeding → behaviour that discharges water
Termination of pumping sensed water level → material cylinder reflux material water → liquid caustic soda is added in material cylinder → is opened after workmanship's craft cloth feeding → operation 3 minutes
Circulation stirring material liquid → computer control into the control of auxiliary agent → computer be warming up to 130 DEG C → heat preservation 20min → be cooled to 70 DEG C →
Added in material cylinder reflux material water → material cylinder alkaline levelling agent → open cycle stirring material liquid → computer control into auxiliary agent →
Disperse dyes → open cycle stirring material liquid → computer is added in material cylinder reflux material water → material cylinder to control into dye solution
130 DEG C of → computer control heating → heat preservation 10min → is cooled to 65 DEG C of prompting sample cuttings to color → computer control washing；
2. reactive dyeing：Computer controls in the position that discharges water → material cylinder reflux material water → material cylinder and adds in reactive dye
1/3 yuan of addition is bright during solution → open cycle stirring material liquid → computer is controlled into dyestuff → material cylinder reflux material water → material cylinder
Powder → open cycle stirring material liquid → computer adds in 2/3 in controlling into anhydrous sodium sulphate solution → material cylinder reflux material water → material cylinder
Anhydrous sodium sulphate → open cycle stirring material liquid → computer is controlled into anhydrous sodium sulphate solution → 60 DEG C of computer control heating → heat preservation 30min →
Added in material cylinder reflux material water → material cylinder 1/3 soda ash → open cycle stirring material liquid → computer control into soda ash solution →
Added in material cylinder reflux material water → material cylinder 2/3 soda ash → open cycle stirring material liquid → computer control it is molten into alternative soda ash
Liquid → heat preservation 30min → prompting sample cutting is to color → computer control washing；
It soaps：Discharge water add in position → material cylinder reflux material water → material cylinder glacial acetic acid → open cycle stirring material liquid →
SW soaping agents → open cycle stirring material liquid → computer is added in computer control charging → material cylinder reflux material water → material cylinder
Control charging → computer control is warming up to 75 DEG C → heat preservation 10min → cooling → 65 DEG C prompting sample cutting to color → computer control washing
→ prompting cloth outputting；
(7), drying and shaping：
Sample cloth drying and shaping is carried out using South Korea's production reason and 10 section baking oven forming machines：Drying and shaping technique：
180 DEG C of temperature, speed 50m/min；
(8), oil sizing：
The sizing that oils is carried out to fabric using South Korea's production day new 12 section baking oven forming machine：
Upper oil formula：150 softening agent 12g/l of rivers and mountains
130 silicone oil 7g/l of rivers and mountains
Production technology：195 DEG C of temperature, speed 65m/min；
Fabric situation after sizing：Door width be 152cm, grammes per square metre 189g/m, shrinkage 2%；
(9), calendering (final finishing)：
Calendering is carried out using Germany's production KKT calenders：
Calen-dering process：Temperature be 150 DEG C, pressure be 200 pas, speed 35m/min；
(10), tank steams (final finishing)：
Machine is steamed using Italy's production TMT tanks and carries out tank steaming：
Tank steams technique：It is 102 DEG C, steam pressure 0.4MPa that tank, which steams temperature, and Steam soak mode is first permeated from inside to outside,
Ecto-entad permeates again, and the time arranged in tank steaming machine is 35 minutes；
(10), product inspection：
Presentation quality and inherent quality index to fabric are tested：
Article door width 148cm, grammes per square metre 191g/m, shrinkage 2%；
Appearance of fabrics, color related request conform to quality requirements.
Claims (1)
1. a kind of TR blouse fabrics are gently reduced, disperse dyes One Bath Dyeing, it is characterised in that are carried out according to the following steps：
(1), fabric sample cloth is chosen：
Choose T/R blouse fabric sample cloth, the woven which is made of 71%T (polyester fiber) and 29%R (viscose rayon)；
Openpore door width 162cm, grammes per square metre 205g/m；
Lilac is contaminated to fabric；
(2), fabric desizing：
Using the LMH023-200L type desizing, scouring and bleaching combined machines of Jiangsu Hongqi printing and dyeing Mechanical Co., Ltd, desizing is carried out to fabric and is gone
Except the starch size in fabric, the auxiliary formula used and technique：
It is rolled with two leachings two, pick-up rate 60~70% after a leaching clear water；Two leaching formula working solution 80~90%.100 DEG C of temperature of pick-up rate
It is banked up in the steam box of degree 50 minutes；Processing speed is 50m/min；
Washing：5 water washing chambers, temperature are respectively 85 DEG C → 80 DEG C → 70 DEG C → room temperature → room temperature；
(3), fabric pre-setting：
Fabric pre-setting is carried out using South Korea's production reason and 10 section baking oven forming machines：
Setting process：Temperature：180 DEG C, sizing speed 80m/min；
Fabric situation after pre-setting：Door width 153cm, grammes per square metre 192g/m, shrinkage 2%；
(4), fabric is singed：
It is burnt simultaneously once to fabric using the natural gas gassing frame positive and negative of Jiangsu Taizhou De Feng dyeing machines Co., Ltd production
It singes；
Singeing：12 cubes ms/h of gas discharge, speed 110m/min；
(5), factory formula：
1. the formula of light decrement, disperse dyes co-bathing dyeing：
Technique：The temperature * times：130 DEG C * 20 minutes/130 DEG C * 10 minutes (add in liquid caustic soda after be warming up to 130 DEG C keep the temperature 20 minutes,
It is cooled to 70 DEG C and adds in after alkaline levelling agent, disperse dyes and be warming up to 130 DEG C again and keep the temperature 10 minutes)；
2. with reactive dye to R (viscose glue) dyeing recipes and technique：
Technique：60 DEG C of soap after vital staining within * 60 minutes auxiliary agent used, techniques：
SW soaping agents：1g/l
Glacial acetic acid：1.5g/l
Process time：75 DEG C * 10 minutes；
(6), light decrement, disperse dyes co-bathing dyeing and reactive dyeing：
It is produced using the military smart overflow dyeing machine in Taiwan east, dying operation work calculates dye at accounting by formula and sample cloth weight
Material, liquid caustic soda, auxiliary agent, by the good disperse dyes of regulationization and activity dye dyestuff；
Whole-process control is carried out to production by technique with computer：
1. TR fabrics are gently reduced, disperse dyes co-bathing dyeing production process：Computer controls the position → prompting cloth feeding → operative employee that discharges water
After manual cloth feeding → operation 3 minutes liquid caustic soda → open cycle is added in termination of pumping sensed water level → material cylinder reflux material water → material cylinder
Stirring material liquid → computer, which is controlled, to be warming up to 130 DEG C → heat preservation 20min → into auxiliary agent → computer control and is cooled to 70 DEG C → material
Alkaline levelling agent → open cycle stirring material liquid → computer is added in cylinder reflux material water → material cylinder to control into auxiliary agent → material
Disperse dyes → open cycle stirring material liquid → computer is added in cylinder reflux material water → material cylinder to control into dye solution → electricity
130 DEG C of brain control heating → heat preservation 10min → is cooled to 65 DEG C of prompting sample cuttings to color → computer control washing；
2. reactive dyeing：Computer controls in the position that discharges water → material cylinder reflux material water → material cylinder and adds in reactive dye solution
→ open cycle stirring material liquid → computer added in controlling into dyestuff → material cylinder reflux material water → material cylinder 1/3 anhydrous sodium sulphate →
2/3 yuan of addition is bright during open cycle stirring material liquid → computer is controlled into anhydrous sodium sulphate solution → material cylinder reflux material water → material cylinder
Powder → open cycle stirring material liquid → computer is controlled into anhydrous sodium sulphate solution → computer control heating 60 DEG C → heat preservation 30min → material
1/3 soda ash → open cycle stirring material liquid → computer is added in cylinder reflux material water → material cylinder to control into soda ash solution → material
Added in cylinder reflux material water → material cylinder 2/3 soda ash → open cycle stirring material liquid → computer control into alternative soda ash solution →
30min → prompting sample cutting is kept the temperature to color → computer control washing；
It soaps：It discharges water and adds in glacial acetic acid → open cycle stirring material liquid → computer in position → material cylinder reflux material water → material cylinder
It controls and SW soaping agents → open cycle stirring material liquid → computer control is added in charging → material cylinder reflux material water → material cylinder
Charging → computer control is warming up to 75 DEG C → heat preservation 10min → cooling → 65 DEG C prompting sample cutting, and to color, → computer control is washed → carries
Cloth is shown；
(7), drying and shaping：
Sample cloth drying and shaping is carried out using South Korea's production reason and 10 section baking oven forming machines：Drying and shaping technique：180 DEG C of temperature, speed
For 50m/min；
(8), oil sizing：
The sizing that oils is carried out to fabric using South Korea's production day new 12 section baking oven forming machine：
Upper oil formula：150 softening agent 12g/l of rivers and mountains
130 silicone oil 7g/l of rivers and mountains
Production technology：195 DEG C of temperature, speed 65m/min；
Fabric situation after sizing：Door width be 152cm, grammes per square metre 189g/m, shrinkage 2%；
(9), calendering (final finishing)：
Calendering is carried out using Germany's production KKT calenders：
Calen-dering process：Temperature be 150 DEG C, pressure be 200 pas, speed 35m/min；
(10), tank steams (final finishing)：
Machine is steamed using Italy's production TMT tanks and carries out tank steaming：
Tank steams technique：It is 100~102 DEG C that tank, which steams temperature, and steam pressure is 0.3~0.4MPa, and Steam soak mode is first by introversion
Exosmosis, then ecto-entad permeate, and the time arranged in tank steaming machine is 30-35 minutes；
(10), product inspection：
Presentation quality and inherent quality index to fabric are tested：
Article door width 148cm, grammes per square metre 191g/m, shrinkage 2%；
Appearance of fabrics, color related request conform to quality requirements.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810000766.8A CN108166276A (en) | 2018-01-02 | 2018-01-02 | A kind of TR blouse fabrics are gently reduced, disperse dyes One Bath Dyeing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810000766.8A CN108166276A (en) | 2018-01-02 | 2018-01-02 | A kind of TR blouse fabrics are gently reduced, disperse dyes One Bath Dyeing |
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| CN108166276A true CN108166276A (en) | 2018-06-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810000766.8A Pending CN108166276A (en) | 2018-01-02 | 2018-01-02 | A kind of TR blouse fabrics are gently reduced, disperse dyes One Bath Dyeing |
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| CN109403074A (en) * | 2018-10-23 | 2019-03-01 | 绍兴富强宏泰印染有限公司 | A kind of terylene strong twisted yarn dyeing and printing process |
| CN109837771A (en) * | 2019-03-05 | 2019-06-04 | 杭州澳美印染有限公司 | A kind of technique of T/C fabric dispersion, vital staining production |
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Application publication date: 20180615 |