CN102071583B

CN102071583B - Dyeing process for piece dyed fabric

Info

Publication number: CN102071583B
Application number: CN2010105697199A
Authority: CN
Inventors: 张战旗; 梁政佰; 于滨; 苏金秀; 李法敏
Original assignee: Lufeng Weaving and Dyeing Co Ltd
Current assignee: Lufeng Weaving and Dyeing Co Ltd
Priority date: 2010-12-02
Filing date: 2010-12-02
Publication date: 2012-04-25
Anticipated expiration: 2030-12-02
Also published as: CN102071583A

Abstract

The invention provides a dyeing process for a piece dyed fabric. The dyeing process comprises a dye liquor padding step, a pre-drying step, and a washing and drying step, and is characterized in that: a color fixing liquid padding normal-temperature rolling and stacking process is increased between the pre-drying step and the washing and drying step, so that the entire process sequentially comprises the dye liquor padding step, the pre-drying step, the color fixing liquid padding normal-temperature rolling and stacking step and the washing and drying step. Since the normal-temperature rolling and stacking step is increased, a dye on the fabric is reacted with an alkaline agent for fixing color in padding liquid under a mild condition; the dying method is low in dye hydrolysis and high in color fixing rate compared with a cold padding batch dyeing method and is high in permeability compared with a two-bath steam dyeing method; the dyeing mode is semi-continuous dyeing, is suitable for dyeing of medium and small-scale multi-variety production and is applicable to both thick and thin fabrics; high utilization ratio of equipment is guaranteed; rolling and stacking are performed at normal temperature, so the dyeing process does not have requirements on processing environments; and the fabric processed by the dyeing process has the advantages of uniform and full cloth cover, high glossiness and smooth and soft handfeel.

Description

The dyeing of piece dyeing lining

Technical field

The present invention provides a kind of dyeing of piece dyeing lining, belongs to textile technology field.

Background technology

The normal REACTIVE DYES continuous dyeing mode that adopts of current piece dyeing lining generally has two bath steam method, cold pad-batch methods, rolls-dry by the fire-roasting method and short wet steaming, in daily production, has following shortcoming:

(1) two bathes steam method, promptly rolls dried-pad steaming process: dye liquor is short contact time with fiber, and it is big that dyestuff receives drying room temperature, humidity during oven dry, air quantity influences migration, is prone in the generation limit aberration and male and female face and when vapour steaming colour fixing, can not improves and can increase the weight of; All right when the decatize case is the packing mouth when rolling steaming, if then its band liquid measure is high for the water seal mouth, the chemical agent loss is big, has increased the sewage disposal burden, and has received the influence of soup, and the control of aberration is more difficult end to end, is unfavorable for operative employee's control; Fabric through-dyeing after the processing is poor, white core phenomenon is serious.

(2) cold pad-batch method: because dyestuff and strong alkaline agent dye in same body lotion, to reactivity, diffusivity, solubility, compatibility and the alkaline-resisting stability requirement height of dyestuff; Process conditions are harsh, wait to dye cloth, dye liquor, environment temperature, mangle temperature, banking up to be controlled at constant temperature 23-25 ℃, need set up independently operation room, and thermostat is installed; Dyestuff and alkaline agent need in time to replenish renewal according to certain ratio in the dyeing course, and be high to the requirement of equipment; Aberration in the limit, big sample poor reproducibility, margin to seam are in and produce impression in the process of the dyeing and the fixation of banking up and can't overcome, and cause that to dye the defect rate high, and cloth style is full inadequately evenly.

(3) roll-dry by the fire-roasting method and short wet steaming: long flow path, energy consumption height; Because dyestuff and alkaline agent are in same body lotion; The dyestuff hydrolysis is many, the poor stability of dye liquor and fabric only through after of short duration the padding promptly through decatize or drying fast, decatize or temperature, time when dry are big to the degree of fixation influence of dyestuff; In the dyeing course dyestuff and alkaline agent must the liquid level automatic control in same body lotion, constantly evenly replenish, and must high temperature, high humidity, high to the requirement of equipment; Fabric through-dyeing after the processing is poor, white core phenomenon is serious.

Summary of the invention

The purpose of this invention is to provide a kind of dyeing that can overcome high, the workable piece dyeing lining of above-mentioned dyeing defective, stable processing technology property.Its major technology content is:

Comprise and pad dye liquor, preliminary drying oven dry, washing baking operation; It is characterized in that: between preliminary drying oven dry and washing oven dry, set up and padded the fixation liquid normal temperature clot technology of banking up, made the whole machining process steps in sequence dry, pad the clot of fixation liquid normal temperature and bank up and wash oven dry for padding dye liquor, preliminary drying.

The dyeing of described piece dyeing lining pads the clot of fixation liquid normal temperature and banks up in the operation, and mangle dissolves in water by caustic soda, glauber salt, alkaline bleeding agent and caustic soda stabilizing agent and forms in the groove; Wherein the caustic soda consumption is 5～10g/l, and the glauber salt consumption is 200～250g/l, and alkaline bleeding agent consumption is 2～5g/l; The reserve salt consumption is 2～5g/l, and the caustic soda stabilizing agent can be one or both a mixture of soda ash, waterglass, if adopt soda ash; Consumption is 20～40g/l, if adopt waterglass, consumption is 2～5g/l; If adopt the mixture of soda ash and waterglass, both weight ratios are 8-12: 1, and amount of mixture is 8～15g/l; Be controlled at 60-70%, pad clot and sealing with the speed of a motor vehicle of 50-60m/min then, with 6～8 rev/mins speed uniform rotation 16～24 hours.

The present invention compared with prior art, its advantage is:

1, owing to set up and padded the fixation liquid normal temperature clot operation of banking up; Make the alkaline agent that plays tint retention in dyestuff and the mangle on the lining under the condition that relaxes, react, this staining method dyestuff hydrolysis is few, and degree of fixation is high; Loose colour is few, can practice thrift the use amount of dyestuff;

2, in operation is banked up in the normal temperature clot, dyestuff can fully penetrate into fabric, and through-dyeing is good; No white core phenomenon, male and female face, aberration end to end, aberration also is effectively controlled in the limit, and the degree of fixation of dyestuff is high; Loose colour is few, is prone to washing, has practiced thrift the water in the washing baking operation;

3, can bank up in clot under the normal temperature condition, use flexibly and workable, special workplace need be set, to the processing environment no requirement (NR), the enterprise that generally possesses dyeing and finishing production capacity all is suitable for;

4, adopt the lining of this PROCESS FOR TREATMENT, cloth style is evenly full, and the high feel of glossiness is smooth submissive; The non-sewing impression produces, and top-quality product rate is high, and the thickness fabric all is suitable for this method and dyes;

5, this staining method is a semi continuous dyeing, is applicable to the many kinds dyeing of small batch, and usage ratio of equipment is high, and bathes decatizes, rolls-dry by the fire-bake and lack wet steaming than two, has saved decatize or has baked operation, low equipment investment.

The specific embodiment

Embodiment 1: adopting the former yarn of 70 of spun yarns is raw material, and lining is CPT70*CPT70*195*90*57/58, and concrete steps are:

1, padding dye liquor forms: dyestuff adopts the Nowe clone Blue.C-R of Huntsman Corporation, 30g/l, and urea 30g/l, migration inhibitor TM 10g/l, bleeding agent 3g/l, extension agent S X 1g/l, all the other are water, on the Benniger dyeing machine, carry out.

2, preliminary drying oven dry: preliminary drying adopts one group of infrared facility, and making the moisture percentage of fabric when getting into the drying room oven dry is 30-35%, and two groups of drying room temperature add chilling roll at 90 ℃ and 100 ℃ at plaiting apparatus, make the cropping temperature be controlled at 40 ℃.

3, padding the clot of fixation liquid normal temperature banks up: mangle dissolves in water by caustic soda, glauber salt, alkaline bleeding agent and caustic soda stabilizing agent and forms in the groove, caustic soda 10g/l wherein, glauber salt 200g/l; Alkalescence bleeding agent 2g/l, reserve salt 2g/l, the caustic soda stabilizing agent adopts soda ash; Consumption is 20g/l; Pick-up rate 60%, clot and sealing then was with 6 rev/mins speed uniform rotation 16 hours.

4, washing oven dry: on the red flag rinsing machine, carry out; Speed of a motor vehicle 60m/min; The red flag rinsing machine has 10 rinsing bowls, temperature be respectively No. 1 40 ℃, No. 2 60 ℃, No. 3 60 ℃, No. 4 80 ℃, No. 5 95 ℃, No. 6 95 ℃, No. 7 95 ℃, No. 8 95 ℃, No. 9 80 ℃, No. 10 60 ℃, in No. 3, No. 4 rinsing bowls, add acetic acid and make that pH value is controlled between 4～5 in the rinsing bowl; In No. 6, No. 7 rinsing bowls, add acid scouring agent 626T respectively; According to the volume of washing trough inner water is that 1.3 tons of 626T consumptions are that 3g/l calculates, and need in No. 6, No. 7 rinsing bowls, add 3.9 kilograms of bottoming of acid scouring agent 626T respectively, and high-order simultaneously bucket disposes 300 liters according to the concentration of 626T 100g/l; Flow with 100ml/min replenishes, and adds slowly-releasing acid NA acid in No. 10 rinsing bowls interior pH value of rinsing bowl is controlled between 6～7; Two groups of drying cylinders are adopted in oven dry, and two groups of drying cylinder steam pressures are respectively 0.1MPA.

Embodiment 2: adopting 30 of cotton textiles and 10 former yarns is raw material, and lining is the trousers dress twill fabric of CM30*CM10*195*50*57.

1, padding dye liquor forms: dyestuff adopts the Nowe clone Navy.C-R of Huntsman Corporation, 50g/l, and urea 30g/l, migration inhibitor TM 20g/l, extension agent S X1g/l, bleeding agent 5g/l, all the other are water, on the Benniger dyeing machine, roll and do dyeing.

2, preliminary drying oven dry: preliminary drying adopts two groups of infrared facilities, and making the moisture percentage of fabric when getting into the drying room oven dry is 30-35%, and two groups of drying room temperature add chilling roll respectively at 110 ℃, 130 ℃ at plaiting apparatus, make the cropping temperature be controlled at 40 ℃.

3, padding the clot of fixation liquid normal temperature banks up: mangle dissolves in water by caustic soda, glauber salt, alkaline bleeding agent and caustic soda stabilizing agent and forms in the groove, caustic soda 10g/l wherein, glauber salt 250g/l; Alkalescence bleeding agent 5g/l; The caustic soda stabilizing agent adopts waterglass, and consumption is 5g/l, pick-up rate 70%; Clot and sealing then was with 6 rev/mins speed uniform rotation 24 hours.

4, washing oven dry: on the red flag rinsing machine, carry out; Speed of a motor vehicle 50m/min; The red flag rinsing machine has 10 rinsing bowls, temperature be respectively No. 1 40 ℃, No. 2 60 ℃, No. 3 60 ℃, No. 4 80 ℃, No. 5 95 ℃, No. 6 95 ℃, No. 7 95 ℃, No. 8 95 ℃, No. 9 80 ℃, No. 10 60 ℃, in No. 3, No. 4 rinsing bowls, add acetic acid and make that pH value is controlled between 4～5 in the rinsing bowl; In No. 6, No. 7 rinsing bowls, add acid scouring agent 626T respectively; According to the volume of washing trough inner water is that 1.3 tons of 626T consumptions are that 3g/l calculates, and need in No. 6, No. 7 rinsing bowls, add 3.9 kilograms of bottoming of acid scouring agent 626T respectively, and high-order simultaneously bucket disposes 300 liters according to the concentration of 626T 100g/l; Flow with 100ml/min replenishes, and adds slowly-releasing acid NA acid in No. 10 rinsing bowls interior pH value of rinsing bowl is controlled between 6～7; Two groups of drying cylinders are adopted in oven dry, and two groups of drying cylinder steam pressures are respectively 0.2MPA.

Embodiment 3: the stretch yarn that adopts textile 50 former yarns of warp-wise and broadwise to contain XLA is a raw material, and lining is the plain weave lining of CM50*XLA50 (40D) * 144*80*57.

Padding dye liquor forms: dyestuff adopts the cotton beautiful RedCL-5B 3.5g/l of the black pigment used by women in ancient times to paint their eyebrows of Clariant company, the cotton beautiful Blue CL-BR10g/l of black pigment used by women in ancient times to paint their eyebrows, urea 30g/l; Migration inhibitor TM 20g/l, extension agent S X1g/l, bleeding agent 5g/l; All the other are water, on the Benniger dyeing machine, roll and do dyeing.

Pad the oven dry of dye liquor, preliminary drying, all the corresponding operation with embodiment 1 is consistent in the washing oven dry, pad during the clot of fixation liquid normal temperature banks up: the interior mangle of groove dissolves in water by caustic soda, glauber salt, alkaline bleeding agent and caustic soda stabilizing agent and forms, wherein caustic soda 5g/l; Glauber salt 200g/l; Alkalescence bleeding agent 3g/l, the caustic soda stabilizing agent adopts the mixture of soda ash and waterglass, and both weight ratios are 8: 1; Amount of mixture is 9g/l; Pick-up rate 60%, clot and sealing then was with 6 rev/mins speed uniform rotation 16 hours.

Claims

1. the dyeing of a piece dyeing lining comprises and pads dye liquor, preliminary drying oven dry, washing baking operation, it is characterized in that: between preliminary drying oven dry and washing are dried, set up and padded the fixation liquid normal temperature clot technology of banking up; Make the whole machining process steps in sequence for padding the oven dry of dye liquor, preliminary drying, padding the clot of fixation liquid normal temperature and bank up and wash oven dry, wherein pad the clot of fixation liquid normal temperature and bank up in the operation, mangle dissolves in water by caustic soda, glauber salt, reserve salt, alkaline bleeding agent and caustic soda stabilizing agent and forms in the groove; Wherein the caustic soda consumption is 5～10g/l, and the glauber salt consumption is 200～250g/l, and alkaline bleeding agent consumption is 2～5g/l; The reserve salt consumption is 2～5g/l, and the caustic soda stabilizing agent is one or both a mixture of soda ash, waterglass, if adopt soda ash; Consumption is 20～40g/l, if adopt waterglass, consumption is 2～5g/l; If adopt the mixture of soda ash and waterglass; Both weight ratios are 8-12: 1, and amount of mixture is 8～15g/l, pick-up rate is controlled at 60～70%; Pad clot and sealing with the speed of a motor vehicle of 50-60m/min then, with 6～8 rev/mins speed uniform rotation 16～24 hours.