CN106012367A - Cloth color dyeing equipment and process - Google Patents
Cloth color dyeing equipment and process Download PDFInfo
- Publication number
- CN106012367A CN106012367A CN201610632655.XA CN201610632655A CN106012367A CN 106012367 A CN106012367 A CN 106012367A CN 201610632655 A CN201610632655 A CN 201610632655A CN 106012367 A CN106012367 A CN 106012367A
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- CN
- China
- Prior art keywords
- cloth
- dyeing
- color
- dye
- injecting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C9/00—Singeing
Abstract
The invention discloses cloth color dyeing equipment and process. The cloth color dyeing equipment comprises a closed color spraying main cylinder, wherein a pipy cloth conveying pipeline is arranged in the color spraying main cylinder; a hot air outlet is formed in one side of the inner top of the color spraying main cylinder; a rotary clamping traction rod is arranged at the outlet end of the cloth conveying pipeline; three to six nozzles are arranged on the side edge of the cloth conveying pipeline; each nozzle is communicated with an independent dyeing dye injecting barrel through an independent conveying pipeline; a material conveying pump is connected into the conveying pipeline of each nozzle in series; the material conveying pumps are connected with a controller through conducting wires. The cloth color dyeing process comprises the step of dyeing, wherein the step dyeing comprises the following sub-steps: 1, injecting an auxiliary into the dyeing dye injecting barrel, and operating the dyeing dye injecting barrel at room temperature for 10 to 15 minutes; 2, injecting sodium sulfate and soda, raising temperature to 60 DEG C and preserving heat, and injecting dye after 10 to 15 minutes; 3, after cloth is subjected to dye spraying dyeing, preserving heat at the environment of 60 DEG C for 30 to 60 minutes to enable dye to be fully set on the cloth. Compared with printing, the dyeing is simple in process flow, short in process production time and lower in production cost.
Description
Technical field
The invention belongs to printing technology field, particularly to a kind of cloth color dyeing installation and technique.
Background technology
Conventional fabrics (cloth) dyeing and existing dyeing processing equipment are after place's dye completes at present, can only present uniform single color at fabric face, and fabric cannot be made to present multicolour or irregular special pattern.If reaching similar effect, then need to apply Conventional decal or digital printing technology.But, decorative pattern or pattern after single stamp or printing can only be presented on fabric face, and cannot penetrate and cannot clearly be presented on bottom fabric.
Summary of the invention
For the deficiencies in the prior art, the present invention provides a kind of cloth color dyeing installation and technique.
To achieve these goals, the technical solution adopted for the present invention to solve the technical problems is: a kind of cloth color dyeing installation, including the color spray master cylinder closed, the cloth conveyance conduit of tubulose it is provided with in color spray master cylinder, the inner top side of color spray master cylinder is provided with hot-blast outlet, the port of export of cloth conveyance conduit is provided with rotation clamping draw bar, and the side being positioned at cloth conveyance conduit is provided with three to six shower nozzles, described each shower nozzle is all connected with independent dyeing material feeding bucket by independent conveying pipe, it is positioned on the conveying pipe of each shower nozzle and is connected in series with dehvery pump, dehvery pump is connected by wire controller, it is provided with display screen on described controller, real-time dye liquor conveying pressure and feed flow is shown during display screen work, control and regulation button it is provided with on the housing of the controller being positioned at the lower side of display screen；Described hot-blast outlet is connected with master cylinder aerator by ventilation shaft.
Described one end rotating clamping draw bar is provided with the triangle jaw of clamping cloth, the other end rotating clamping draw bar is connected with the rotating shaft transmission of servomotor by shaft joint, servomotor is slideably positioned in and is arranged in color spray master cylinder on the sliding seat of side, and described sliding seat is in transmission connection with telescopic cylinder.
A kind of cloth color dyeing, comprises the following steps: standby cloth；Singe；Embryo is fixed；Boil drift；Dyeing；Post processing；Final finishing；Clot is packed；Wherein dyeing comprises the steps: step one: auxiliary agent injects under room temperature state the dyeing material feeding bucket of dyeing installation, room temperature row machine 10-15 minute；Step 2: after above-mentioned steps to be done, reinjects Matrii Sulfas Exsiccatus, soda, injects dyestuff after being warming up to 60 DEG C of insulations 10-15 minute；Step 3: dyestuff is injected from shower nozzle by conveyance conduit, by, on operating cloth in controller control dehvery pump injection dye vat, being incubated 30-60 minute after the dyeing of cloth material spray, make dyestuff fully anchor on fabric in the environment of 60 DEG C.
Described auxiliary agent includes penetrating agent, chelated dispersants, anti-creasing agent, and its proportion scale is 1:1:1.
Beneficial effects of the present invention: compared with stamp, technological process is simple, and process throughput time is short, thus solves the problems such as the production cost increase caused for making fabric reach similar effect and complex production process.During simultaneously as fabric is coloured by nozzle under rope form state, the left, center, right of fabric are the most all in irregular change, and therefore, every fabric in every pipe, from first to last, Dry Sack all differs from left to right.After fabric makes ready-made clothes, the decorative pattern of ready-made clothes is identical almost without one, and individual character highlights, makes widely known.
Accompanying drawing explanation
Fig. 1 is the dyeing installation system structure schematic diagram of the present invention.
Detailed description of the invention
A kind of cloth color dyeing installation as shown in Figure 1, including the color spray master cylinder 1 closed, the cloth conveyance conduit 2 of tubulose it is provided with in color spray master cylinder 1, the inner top side of color spray master cylinder 1 is provided with hot-blast outlet 3, the port of export of cloth conveyance conduit 2 is provided with rotation clamping draw bar, and the side being positioned at cloth conveyance conduit 2 is provided with three to six shower nozzles, described each shower nozzle is all connected with independent dyeing material feeding bucket 4 by independent conveying pipe, it is positioned on the conveying pipe of each shower nozzle and is connected in series with dehvery pump 5, dehvery pump 5 is connected by wire controller, it is provided with display screen on described controller, real-time dye liquor conveying pressure and feed flow is shown during display screen work, control and regulation button it is provided with on the housing of the controller being positioned at the lower side of display screen；Described hot-blast outlet 3 is connected with master cylinder aerator 6 by ventilation shaft.
Described one end rotating clamping draw bar is provided with the triangle jaw of clamping cloth, the other end rotating clamping draw bar is connected with the rotating shaft transmission of servomotor by shaft joint, servomotor is slideably positioned in and is arranged in color spray master cylinder on the sliding seat of side, and described sliding seat is in transmission connection with telescopic cylinder.
A kind of cloth color dyeing, comprises the following steps: (embryo cloth needs to be examined by embryo, turned over cloth and sewing odd bits of cloth standby cloth.The purpose of embryo inspection is by checking the grey quality problem that finds in time.Inspection content includes physical index and visible defect two.The former includes the fabric width of former cloth, grammes per square metre, weight, filling yarn density, strength etc., and the latter such as spins defect, float, various spot and breakage etc..Generally spot-check about the 10% of total amount.After embryo inspection, it is necessary to by proembryo in batches, point car, and on the leftover of bolt of cloth, indicate kind, processing technique, lot number, date issued and turn over cloth people's code name, in order to management.In order to ensure continuous batches of processing, the leftover of bolt of cloth by embryo cloth is also needed to sew up.)；Singing, (purpose singed is the fine hair on burning-off cloth cover, makes cloth cover bright and clean attractive in appearance, and prevents from producing uneven dyeing and stamp defect when dyeing, stamp because fine hair exists.It is quickly through thermal-flame by fabric open width that fabric is singed, or the metal surface of red heat of nuzzling up, at this moment fine hair present on cloth cover quickly heats up, and burn, and body is relatively tightr, heats up slower, when not being raised to ignition point, the most already out metal surface of flame or red heat, thus reach burning-off fine hair, the most do not injure the purpose of fabric；Food hair: eliminated the surface fine, soft fur of fabric by enzyme.After process, fabric face is more smooth, gloss)；Embryo fixed (the only stockinette containing try to stop people from fighting each other (Lycra or title spandex) just needs to use this operation)；(cotton fiber is raw containing natural impurity (pectic substance, waxy substance, nitrogen substance etc.), and they can make the cloth cover yellowing of woven fabric, affects permeability, must go to remove before dyeing to boil drift.Simultaneously as there is the existence of cotton seed hulls, leverage the presentation quality of fabric.Therefore need in the high alkali liquid of high temperature, carry out fabric the long period boil drift, to remove residual impurity.Boiling drift is to utilize Caustic soda, hydrogen peroxide and other boiling-off additives to react or emulsification, Swelling Functions etc. with pectic substance, waxy substance, nitrogen substance, cotton seed hulls generation chemical degradation, makes impurity strip from fabric after washing.Bafta is through boiling drift white appearance, and permeability is substantially improved)；Dyeing；(purpose of post processing is to remain in loose colour in fabric to remove and improve the fastness of fabric in post processing.After completing dyeing, the fabric in dye vat is fully cleaned, inject glacial acetic acid under room temperature to neutralize, being then injected into a conduit made of long bamboo oil to soap, 90-95 DEG C is incubated 10 minutes, the most fully cleans after completing, if color is deeper, also need fixation (under room temperature inject color fixing agent row machine 10-15 minute) for reaching more preferable wash water fastness, soap or fixation complete after can make soft (room temperature injects consistent lubricant, 40 DEG C of insulations 15 minutes, if fixation, directly can be directly injected into consistent lubricant in the dye vat containing color fixing agent))；(Final finishing is just to confer to wearability of fabric and textile technology engineering attractive in appearance to Final finishing.Fabric completes to dye out after cylinder in dye vat, with framing shaping machine, fabric is carried out thermal finalization again, general 140 DEG C-160 DEG C of temperature after needing dehydration.If needing fabric is done some special feels, also need before sizing, with the stock tank of framing shaping machine, by the padding machine of forming machine, auxiliary agent is rolled into fabric.)；Clot packaging (uses perching packer by by checking qualified fabric clot and packaging)；Wherein dyeing comprises the steps: step one: auxiliary agent injects under room temperature state the dyeing material feeding bucket of dyeing installation, room temperature row machine 10-15 minute；Step 2: after above-mentioned steps to be done, reinjects Matrii Sulfas Exsiccatus, soda, injects dyestuff after being warming up to 60 DEG C of insulations 10-15 minute；Step 3: dyestuff is injected from shower nozzle by conveyance conduit, by, on operating cloth in controller control dehvery pump injection dye vat, being incubated 30-60 minute after the dyeing of cloth material spray, make dyestuff fully anchor on fabric in the environment of 60 DEG C.
Described auxiliary agent includes penetrating agent, chelated dispersants, anti-creasing agent, and its proportion scale is 1:1:1.
The dyeing installation provided by the present invention, at single, dye can make fabric obtain multicolour and random decorative pattern.Compared with stamp, technological process is simple, and process throughput time is short, thus solves the problems such as the production cost increase caused for making fabric reach similar effect and complex production process.During simultaneously as cloth or fabric are coloured by nozzle under rope form state under the twisting action rotating clamping draw bar of the present invention, the left, center, right of fabric are the most all in irregular change, therefore, every fabric in every pipe, from first to last, Dry Sack all differs from left to right.After fabric makes ready-made clothes, the decorative pattern of ready-made clothes is different, and individual character highlights, makes widely known.Stamp is the most different, and it can only make fabric obtain the decorative pattern of rule relatively, meanwhile, cannot penetrate fabric during coloring, and after fabric makes ready-made clothes, color is single, lacks personalization.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, and without departing from the spirit or essential characteristics of the present invention, it is possible to realize the present invention in other specific forms.Therefore, no matter from the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is limited by claims rather than described above, it is intended that all changes fallen in the implication of equivalency and scope of claim included in the present invention.
In addition, it is to be understood that, although this specification is been described by according to embodiment, but the most each embodiment only comprises an independent technical scheme, this narrating mode of description is only for clarity sake, description should can also be formed, through appropriately combined, other embodiments that it will be appreciated by those skilled in the art that as an entirety, the technical scheme in each embodiment by those skilled in the art.
Claims (4)
1. a cloth color dyeing installation, including the color spray master cylinder closed, the cloth conveyance conduit of tubulose it is provided with in color spray master cylinder, the inner top side of color spray master cylinder is provided with hot-blast outlet, it is characterized in that, the port of export of cloth conveyance conduit is provided with rotation clamping draw bar, and the side being positioned at cloth conveyance conduit is provided with three to six shower nozzles, described each shower nozzle is all connected with independent dyeing material feeding bucket by independent conveying pipe, it is positioned on the conveying pipe of each shower nozzle and is connected in series with dehvery pump, dehvery pump is connected by wire controller, it is provided with display screen on described controller, real-time dye liquor conveying pressure and feed flow is shown during display screen work, control and regulation button it is provided with on the housing of the controller being positioned at the lower side of display screen；Described hot-blast outlet is connected with master cylinder aerator by ventilation shaft.
A kind of cloth color dyeing installation the most according to claim 1, it is characterized in that, described one end rotating clamping draw bar is provided with the triangle jaw of clamping cloth, the other end rotating clamping draw bar is connected with the rotating shaft transmission of servomotor by shaft joint, servomotor is slideably positioned in and is arranged in color spray master cylinder on the sliding seat of side, and described sliding seat is in transmission connection with telescopic cylinder.
3. a cloth color dyeing, comprises the following steps: standby cloth；Singe；Embryo is fixed；Boil drift；Dyeing；Post processing；Final finishing；Clot is packed；It is characterized in that, wherein dyeing comprises the steps: step one: auxiliary agent injects under room temperature state the dyeing material feeding bucket of dyeing installation, room temperature row machine 10-15 minute；Step 2: after above-mentioned steps to be done, reinjects Matrii Sulfas Exsiccatus, soda, injects dyestuff after being warming up to 60 DEG C of insulations 10-15 minute；Step 3: dyestuff is injected from shower nozzle by conveyance conduit, by, on operating cloth in controller control dehvery pump injection dye vat, being incubated 30-60 minute after the dyeing of cloth material spray, make dyestuff fully anchor on fabric in the environment of 60 DEG C.
A kind of cloth color dyeing the most according to claim 3, it is characterised in that described auxiliary agent includes penetrating agent, chelated dispersants, anti-creasing agent, and its proportion scale is 1:1:1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610632655.XA CN106012367B (en) | 2016-08-04 | 2016-08-04 | A kind of cloth color dyeing installation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610632655.XA CN106012367B (en) | 2016-08-04 | 2016-08-04 | A kind of cloth color dyeing installation |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106012367A true CN106012367A (en) | 2016-10-12 |
| CN106012367B CN106012367B (en) | 2018-06-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610632655.XA Active CN106012367B (en) | 2016-08-04 | 2016-08-04 | A kind of cloth color dyeing installation |
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| CN (1) | CN106012367B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108411445A (en) * | 2018-02-09 | 2018-08-17 | 海宁市金义服饰有限公司 | A kind of manufacture craft of uvioresistant cowboy composite material |
| CN108527963A (en) * | 2018-02-09 | 2018-09-14 | 海宁市金义服饰有限公司 | A kind of manufacture craft of antibacterial environment protection cowboy composite material |
| CN108527976A (en) * | 2018-02-09 | 2018-09-14 | 海宁市金义服饰有限公司 | A kind of manufacture craft of fire-retardant cowboy's composite material |
| CN108527977A (en) * | 2018-02-09 | 2018-09-14 | 海宁市金义服饰有限公司 | A kind of manufacture craft of radioresistance cowboy composite material |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108411445A (en) * | 2018-02-09 | 2018-08-17 | 海宁市金义服饰有限公司 | A kind of manufacture craft of uvioresistant cowboy composite material |
| CN108527963A (en) * | 2018-02-09 | 2018-09-14 | 海宁市金义服饰有限公司 | A kind of manufacture craft of antibacterial environment protection cowboy composite material |
| CN108527976A (en) * | 2018-02-09 | 2018-09-14 | 海宁市金义服饰有限公司 | A kind of manufacture craft of fire-retardant cowboy's composite material |
| CN108527977A (en) * | 2018-02-09 | 2018-09-14 | 海宁市金义服饰有限公司 | A kind of manufacture craft of radioresistance cowboy composite material |
Also Published As
| Publication number | Publication date |
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| CN106012367B (en) | 2018-06-19 |
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