CN106012367B - A kind of cloth color dyeing installation - Google Patents
A kind of cloth color dyeing installation Download PDFInfo
- Publication number
- CN106012367B CN106012367B CN201610632655.XA CN201610632655A CN106012367B CN 106012367 B CN106012367 B CN 106012367B CN 201610632655 A CN201610632655 A CN 201610632655A CN 106012367 B CN106012367 B CN 106012367B
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- China
- Prior art keywords
- cloth
- dyeing
- color
- master cylinder
- conveyance conduit
- Prior art date
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- 239000004744 fabric Substances 0.000 title claims abstract description 86
- 238000004043 dyeing Methods 0.000 title claims abstract description 36
- 238000009434 installation Methods 0.000 title claims abstract description 13
- 239000007921 spray Substances 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 10
- 238000009423 ventilation Methods 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 2
- 239000000975 dye Substances 0.000 abstract description 17
- 238000000034 method Methods 0.000 abstract description 10
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 abstract description 3
- 238000004321 preservation Methods 0.000 abstract description 3
- 229910052938 sodium sulfate Inorganic materials 0.000 abstract description 3
- 235000011152 sodium sulphate Nutrition 0.000 abstract description 3
- 238000010792 warming Methods 0.000 abstract description 3
- 210000001161 mammalian embryo Anatomy 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 6
- 239000012752 auxiliary agent Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 230000001788 irregular Effects 0.000 description 3
- 238000007639 printing Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- 229920002334 Spandex Polymers 0.000 description 2
- AEMOLEFTQBMNLQ-BKBMJHBISA-N alpha-D-galacturonic acid Chemical compound O[C@H]1O[C@H](C(O)=O)[C@H](O)[C@H](O)[C@H]1O AEMOLEFTQBMNLQ-BKBMJHBISA-N 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000000740 bleeding effect Effects 0.000 description 2
- 238000004040 coloring Methods 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- 238000009432 framing Methods 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000012805 post-processing Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000000344 soap Substances 0.000 description 2
- 239000004759 spandex Substances 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 208000028804 PERCHING syndrome Diseases 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 229960000583 acetic acid Drugs 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000002144 chemical decomposition reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 239000012362 glacial acetic acid Substances 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 230000001007 puffing effect Effects 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 235000011121 sodium hydroxide Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C9/00—Singeing
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Coloring (AREA)
Abstract
A kind of cloth color dyeing installation, color spray master cylinder including closing, the cloth conveyance conduit of tubulose is provided in color spray master cylinder, the inner top side of color spray master cylinder is provided with hot-blast outlet, the port of export of cloth material conveying tube is provided with rotation clamping draw bar, and the side of cloth conveyance conduit is provided with three to six nozzles, each nozzle is connected by independent conveyance conduit with independent dyeing material feeding bucket, dehvery pump is connected in series on the conveyance conduit of each nozzle, dehvery pump is connected with controller by conducting wire, cloth color dyeing, including dyeing, wherein dyeing includes the following steps:Step 1:Adding assistant note room temperature row machine 10 15 minutes;Step 2:Inject anhydrous sodium sulphate, soda, be warming up to 60 DEG C heat preservation 10 15 minutes after inject dyestuff;Step 3:30 60 minutes are kept the temperature in 60 DEG C of environment after the dyeing of cloth material spray, makes dyestuff fully fixation on the fabric.Compared with stamp, technological process is simple, and process throughput time is short, reduces production cost.
Description
Technical field
The invention belongs to printing technology field, more particularly to a kind of cloth color dyeing installation and technique.
Background technology
After the completion of conventional fabrics (cloth) dyeing and existing dyeing processing equipment contaminate at place at present, in fabric surface
Uniform single color can only be presented, and can not make fabric that multicolour or irregular special pattern be presented.It if will
Achieve the effect that similar, then need using Conventional decal or digital printing technology.But single stamp or printing after decorative pattern or
Pattern can only be presented on fabric surface, and can not penetrate and can not clearly be presented on fabric bottom.
Invention content
In view of the deficiencies of the prior art, the present invention provides a kind of cloth color dyeing installation and technique.
To achieve these goals, the technical solution adopted by the present invention to solve the technical problems is:A kind of cloth color
Dyeing installation, the color spray master cylinder including closing are provided with the cloth conveyance conduit of tubulose, the interior top of color spray master cylinder in color spray master cylinder
Portion side is provided with hot-blast outlet, and the port of export of cloth conveyance conduit is provided with rotation clamping draw bar, and convey positioned at cloth
The side of pipeline is provided with three to six nozzles, and each nozzle passes through independent delivery pipe and independent dyeing material feeding bucket
It is connected, dehvery pump is connected in series in the delivery pipe of each nozzle, dehvery pump is connected with controller by conducting wire, described
Display screen is provided on controller, display screen shows real-time dye liquor conveying pressure and feed flow when working, positioned at display screen
Lower side controller housing on be provided with control and regulation button;The hot-blast outlet passes through ventilation shaft and master cylinder air blast
Machine is connected.
One end of the rotation clamping draw bar is provided with the triangle clamping jaw of clamping cloth, and rotation clamps the another of draw bar
End is connected by the rotating shaft transmission of shaft joint and servo motor, and servo motor, which is slideably positioned in, is arranged on side in color spray master cylinder
On sliding seat, the sliding seat is sequentially connected with telescopic cylinder.
A kind of cloth color dyeing, includes the following steps:Standby cloth;It singes;Embryo is determined;Boil drift;Dyeing;Post processing;Afterwards
It arranges;Clot is packed;Wherein dyeing includes the following steps:Step 1:By the dyeing of auxiliary agent injection dyeing installation under normal temperature state
Material feeding bucket, room temperature row machine 10-15 minutes;Step 2:After above-mentioned steps to be done, anhydrous sodium sulphate is reinjected, soda is warming up to 60 DEG C
Heat preservation injects dyestuff after 10-15 minutes;Step 3:Dyestuff is injected by conveyance conduit from nozzle, and conveying is controlled by controller
In pump injection dye vat on running cloth, 30-60 minutes are kept the temperature in 60 DEG C of environment after the dyeing of cloth material spray, fills dyestuff
Divide fixation on the fabric.
The auxiliary agent includes bleeding agent, chelated dispersants, anti-creasing agent, proportion scale 1:1:1.The beneficial effect of the present invention
Fruit:Compared with stamp, technological process is simple, and process throughput time is short, is made so as to solve for fabric is made to reach similar effect
Into the production cost increases and the problems such as complex production process.Simultaneously as when fabric is coloured under rope form state by nozzle,
The left, center, right of fabric are at every moment in irregular variation, therefore, every fabric in every pipe, from first to last, from a left side
It is differed to the right color that obtains.After fabric makes ready-made clothes, the decorative pattern of ready-made clothes is identical almost without one, and individual character is prominent, makes widely known.
Description of the drawings
Fig. 1 is the dyeing installation system structure diagram of the present invention.
Specific embodiment
A kind of cloth color dyeing installation as shown in Figure 1, the color spray master cylinder 1 including closing are provided in color spray master cylinder 1
The cloth conveyance conduit 2 of tubulose, the inner top side of color spray master cylinder 1 are provided with hot-blast outlet 3, the outlet of cloth conveyance conduit 2
End is provided with rotation clamping draw bar, and the side of cloth conveyance conduit 2 is provided with three to six nozzles, each spray
Head is connected by independent delivery pipe with independent dyeing material feeding bucket 4, is connected in series in the delivery pipe of each nozzle
There is dehvery pump 5, dehvery pump 5 is connected with controller by conducting wire, and display screen is provided on the controller, and display screen is shown when working
Show real-time dye liquor conveying pressure and feed flow, control is provided on the housing of the controller of the lower side of display screen and is adjusted
Save button;The hot-blast outlet 3 is connected by ventilation shaft with master cylinder air blower 6.
One end of the rotation clamping draw bar is provided with the triangle clamping jaw of clamping cloth, and rotation clamps the another of draw bar
End is connected by the rotating shaft transmission of shaft joint and servo motor, and servo motor, which is slideably positioned in, is arranged on side in color spray master cylinder
On sliding seat, the sliding seat is sequentially connected with telescopic cylinder.
A kind of cloth color dyeing, includes the following steps:(embryo cloth needs to examine by embryo, turns over cloth and sewing odd bits of cloth standby cloth.
The purpose of embryo inspection is to find grey quality problem in time by checking.Inspection content includes physical index and visible defect two.
The former includes breadth, grammes per square metre, weight, filling yarn density, strength of former cloth etc., and the latter such as spins defect, float, various spots and breaks
Damage etc..Usually 10% or so of selective examination total amount.After embryo inspection, it is necessary to by proembryo in batches, divide vehicle, and indicate on the leftover of bolt of cloth kind plus
Work technique, lot number, issue date and cloth people's code name is turned over, in order to manage.In order to ensure continuous processing in batch, also need embryo cloth
The leftover of bolt of cloth sew up.);Singing, (purpose singed is the villus on burning-off cloth cover, makes the bright and clean beauty of cloth cover, and prevents from contaminating
When color, stamp because villus there are due to generate uneven dyeing and stamp defect.It is quickly through high temperature by fabric open width that fabric, which is singed,
Flame or fervid metal surface of nuzzling up, at this moment villus present on cloth cover heats up quickly, and burns, and body compares
Closely, it heats up slower, when not being raised to ignition point, that is, the metal surface of flame or red heat has been had left, so as to reach burning-off suede
Hair, and the purpose of fabric is not injured;Eat hair:The surface fine, soft fur of fabric is eliminated by biological enzyme.Fabric surface relatively light after processing
Sliding, gloss);Embryo is fixed (only just needing to use this process containing the stockinette of (Lycra or spandex) of trying to stop people from fighting each other);Boil drift (cotton fiber
Raw to contain natural impurity (pectic substance, waxy substance, nitrogen substance etc.), they can make the cloth cover yellowing of woven fabric, influence to permeate
Property, it must be removed before dyeing.Simultaneously as there is the presence of cotton seed hulls, the presentation quality of fabric is leveraged.Therefore it needs to knit
What object carried out the long period in the high alkali liquid of high temperature boils drift, to remove residual impurity.Boil drift be using caustic soda, hydrogen peroxide and its
His boiling-off additive and pectic substance, waxy substance, nitrogen substance, cotton seed hulls occur chemical degradation and react or emulsification, puffing work
With etc., impurity is made to be stripped from fabric after washing.Cotton fabric is substantially improved through boiling drift white appearance, permeability);Dyeing;Afterwards
(purpose of post processing is to remain in the fastness of loose colour and raising fabric in fabric to remove for processing.It will dye after completing to dye
Fabric in cylinder fully cleans, and glacial acetic acid is injected under room temperature and is neutralized, a conduit made of long bamboo oil soap is then injected into and washes, and 90-95 DEG C keeps the temperature 10 minutes, complete
Cheng Houzai is fully cleaned, if color is deeper, fixation is also needed (to inject color fixing agent row machine under room temperature to reach more preferable wash water fastness
10-15 minutes), soap or fixation after the completion of can make soft (room temperature injects consistent lubricant, and 40 DEG C keep the temperature 15 minutes, if solid
Color, consistent lubricant can be directly directly injected into the dye vat containing color fixing agent));(final finishing is just to confer to wearability of fabric for final finishing
With beautiful textile technology engineering.Fabric is completed in dye vat after dyeing out cylinder, is needed after being dehydrated again with framing shaping machine to knitting
Object carries out thermal finalization, general 140 DEG C -160 DEG C of temperature.If necessary to do fabric some special feels, also need to use before sizing
Auxiliary agent is rolled into fabric by the stock tank of framing shaping machine by the padding machine of forming machine.);Clot packaging (will be logical using perching packing machine
It crosses and examines qualified fabric clot and packaging);Wherein dyeing includes the following steps:Step 1:Auxiliary agent is injected under normal temperature state
The dyeing material feeding bucket of dyeing installation, room temperature row machine 10-15 minutes;Step 2:After above-mentioned steps to be done, anhydrous sodium sulphate is reinjected,
Soda, be warming up to 60 DEG C heat preservation 10-15 minutes after inject dyestuff;Step 3:Dyestuff is injected by conveyance conduit from nozzle, is passed through
In controller control dehvery pump injection dye vat on running cloth, 30- is kept the temperature in 60 DEG C of environment after the dyeing of cloth material spray
60 minutes, make dyestuff fully fixation on the fabric.
The auxiliary agent includes bleeding agent, chelated dispersants, anti-creasing agent, proportion scale 1:1:1.
By dyeing installation provided by the invention, dye can make fabric obtain multicolour and random flower at single
Line.Compared with stamp, technological process is simple, and process throughput time is short, is made so as to solve for fabric is made to reach similar effect
Into the production cost increases and the problems such as complex production process.Simultaneously as the torsion of the rotation clamping draw bar in the present invention
When colouring cloth or fabric by nozzle under rope form state under effect, the left, center, right of fabric are at every moment irregular
Variation, therefore, every fabric in every pipe, from first to last, from left to right color differ.After fabric makes ready-made clothes,
The decorative pattern of ready-made clothes is different, and individual character is prominent, makes widely known.Stamp is then different, it can only enable fabric obtain relatively regular decorative pattern, meanwhile,
Fabric can not be penetrated during coloring, color is single after fabric makes ready-made clothes, lacks personalization.
It is obvious to a person skilled in the art that the present invention is not limited to the details of above-mentioned exemplary embodiment, Er Qie
In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Profit requirement rather than above description limit, it is intended that all by what is fallen within the meaning and scope of the equivalent requirements of the claims
Variation is included within the present invention.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in each embodiment can also be properly combined, forms those skilled in the art
The other embodiment being appreciated that.
Claims (2)
1. a kind of cloth color dyeing installation, the color spray master cylinder including closing is provided with the cloth conveying of tubulose in color spray master cylinder
Pipeline, the inner top side of color spray master cylinder are provided with hot-blast outlet, which is characterized in that the port of export of cloth conveyance conduit is provided with
Rotation clamping draw bar, and the side of cloth conveyance conduit is provided with three to six nozzles, each nozzle passes through
Independent delivery pipe is connected with independent dyeing material feeding bucket, and dehvery pump is connected in series in the delivery pipe of each nozzle,
Dehvery pump is connected with controller by conducting wire, and display screen is provided on the controller, display real-time dye when display screen works
Liquid conveying pressure and feed flow are provided with control and regulation button on the housing of the controller of the lower side of display screen;Institute
Hot-blast outlet is stated by ventilation shaft with master cylinder air blower to be connected.
2. a kind of cloth color dyeing installation according to claim 1, which is characterized in that the rotation clamping draw bar
One end is provided with the triangle clamping jaw of clamping cloth, and rotation clamps the shaft that the other end of draw bar passes through shaft joint and servo motor
It is sequentially connected, servo motor, which is slideably positioned in, to be arranged in color spray master cylinder on the sliding seat of side, the sliding seat and flexible gas
Cylinder is sequentially connected.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610632655.XA CN106012367B (en) | 2016-08-04 | 2016-08-04 | A kind of cloth color dyeing installation |
Applications Claiming Priority (1)
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CN201610632655.XA CN106012367B (en) | 2016-08-04 | 2016-08-04 | A kind of cloth color dyeing installation |
Publications (2)
Publication Number | Publication Date |
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CN106012367A CN106012367A (en) | 2016-10-12 |
CN106012367B true CN106012367B (en) | 2018-06-19 |
Family
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Family Applications (1)
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CN201610632655.XA Active CN106012367B (en) | 2016-08-04 | 2016-08-04 | A kind of cloth color dyeing installation |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN108411445A (en) * | 2018-02-09 | 2018-08-17 | 海宁市金义服饰有限公司 | A kind of manufacture craft of uvioresistant cowboy composite material |
CN108527977A (en) * | 2018-02-09 | 2018-09-14 | 海宁市金义服饰有限公司 | A kind of manufacture craft of radioresistance cowboy composite material |
CN108527976A (en) * | 2018-02-09 | 2018-09-14 | 海宁市金义服饰有限公司 | A kind of manufacture craft of fire-retardant cowboy's composite material |
CN108527963A (en) * | 2018-02-09 | 2018-09-14 | 海宁市金义服饰有限公司 | A kind of manufacture craft of antibacterial environment protection cowboy composite material |
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CN201148527Y (en) * | 2007-12-25 | 2008-11-12 | 淄博兰雁集团有限责任公司 | Apparatus for atomizing dye printing raindrop jean |
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CN201433300Y (en) * | 2009-05-07 | 2010-03-31 | 福州华冠针纺织品有限公司 | Color dyeing installation for cloth |
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CN102936771A (en) * | 2012-11-12 | 2013-02-20 | 无锡市天然绿色纤维科技有限公司 | High count mercerized single yarn and double faced mercerized silk and processing method thereof |
CN102965870A (en) * | 2012-11-12 | 2013-03-13 | 无锡市天然绿色纤维科技有限公司 | Single-yarn single-face double-mercerization fabric and processing method thereof |
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- 2016-08-04 CN CN201610632655.XA patent/CN106012367B/en active Active
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CN201148527Y (en) * | 2007-12-25 | 2008-11-12 | 淄博兰雁集团有限责任公司 | Apparatus for atomizing dye printing raindrop jean |
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Publication number | Publication date |
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CN106012367A (en) | 2016-10-12 |
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