EP2557961B1 - Vorrichtung zum herstellen von borstenfeldern für bürsten - Google Patents
Vorrichtung zum herstellen von borstenfeldern für bürsten Download PDFInfo
- Publication number
- EP2557961B1 EP2557961B1 EP11710696.3A EP11710696A EP2557961B1 EP 2557961 B1 EP2557961 B1 EP 2557961B1 EP 11710696 A EP11710696 A EP 11710696A EP 2557961 B1 EP2557961 B1 EP 2557961B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cluster
- bristle
- hollow
- bristles
- perforations
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000000463 material Substances 0.000 claims description 13
- 239000002184 metal Substances 0.000 claims description 4
- 238000012545 processing Methods 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 2
- 229910001220 stainless steel Inorganic materials 0.000 claims description 2
- 239000010935 stainless steel Substances 0.000 claims description 2
- 239000010959 steel Substances 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims 2
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 239000004033 plastic Substances 0.000 description 5
- 238000012546 transfer Methods 0.000 description 4
- 238000005538 encapsulation Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/04—Machines for inserting or fixing bristles in bodies
- A46D3/045—Machines for inserting or fixing bristles in bodies for fixing bristles by fusing or gluing to a body
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D1/00—Bristles; Selection of materials for bristles
- A46D1/08—Preparing uniform tufts of bristles
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/04—Machines for inserting or fixing bristles in bodies
Definitions
- the invention relates to a device for producing bristle fields for brushes, in particular toothbrushes, with a bristle supply and a device for removing individual bristle bundles from the bristle supply, which has at least one bundle receptacle, and with a transport device for transporting the bristle bundles through at least one Hollow pipe by means of a gas or air flow in perforations of a bundle holding plate, which are contoured for receiving a transported in a hollow line bristle bundle in each case according to the desired bundle contour.
- Such a device is for example from the EP 0,405,204 B1 known.
- several filament bundles are transported via hoses into a carrier plate.
- the filament bundles are then fused to a thermoplastic carrier plate and / or encapsulated with plastic material to form a brush head.
- the individual bristle bundles each have a round cross section.
- more complex bristle fields are nowadays desired, in which at least individual bristle bundles have a non-circular cross-section, for example rectangular or triangular.
- the achievement of this object is that the inner contour of the hollow line (s) undergoes a contour change in the course up to the discharge end of the hollow line to a desired bundle contour in the bristle field.
- the bundles of bristles are overmolded after assembly into a bristle field to form a brush head with plastic material.
- the bundle plate a compactor plate downstream, the perforations to Receiving bristle bundles whose cross-sections are each smaller than the cross-section of the supplied to the respective hole bundle of bristles, and that a device for passing the bristle bundles is provided by the bundle holding plate to the compressor plate. This is for example in the DE 101 08 339 A1 described.
- the bundles of bristles are compacted, that is to say the entire bristle bundle becomes with respect to its outer circumference slightly reduced and so reduces the distance between the individual bristle filaments of a bristle bundle to each other.
- This can be used in the subsequent encapsulation of the bristle bundles with plastic material to form a brush head or the entire brush body with high injection pressure without the risk that spray material pressed through the bristle bundles through the outside and the brush is thus unusable.
- the transport device In order to feed the bristle bundles to the bundle holding plate, the transport device has a hollow line for a bristle bundle. Their discharge-side end and the bundle-holding plate may be positionable relative to one another in order to successively fill all holes of the bundle-holding plate with bristle bundles.
- the transport device In order to enable a faster filling of all perforations of the bundle holding plate with bristle bundles, it is expedient for the transport device to have a number of hollow lines adapted to the number of perforations of the bundle holding plate. Thus, all holes can be filled at the same time.
- hollow tubes are hoses made of flexible material.
- hoses made of plastic can be used.
- the hollow pipes can also be pipe joints made of steel, stainless steel or other metal.
- Plastic hoses require a certain thickness of material in order to withstand the pressure during bundle transport by means of gas or air flow.
- hollow pipes made of metal whose material thickness and thus their outer diameter be dimensioned smaller, so that they can be arranged closer to each other end closer together and the perforations of the bundle plate can also be set tighter.
- the bundle holding plate can have overall smaller dimensions, which reduces the space requirement of the device and it is possible bristle fields with bristle bundles arranged closer to each other.
- the bundle holding plate can be a brush part body, an injection mold insert or an intermediate plate which can be transferred to a further processing device.
- the bundle holding plate serves to receive the bristle bundles and is itself part of the finished brush during encapsulation of the bundle ends.
- the bundle holding plate with the bundles of bristles held therein is inserted into an injection mold, and after encapsulation of the bundle ends, the bundle holding plate is removed from the bristle bundles and the then finished brush.
- the bundle holding plate is formed as an intermediate plate, it can be transferred to a further processing device and there transferred to a brush part body, an injection mold insert or initially, as described above, to a compactor plate.
- the plurality of hollow conduits of the transport device each open into a guide channel of a guide element, wherein the guide channels are each formed as through holes and the Abvant statisticallyen distances of the guide channels are mutually less than the feed side distances.
- the distances between the guide channels can be greater than one another in order to allow a secure connection of the hollow lines.
- the guide channels can approach each other and be arranged on the discharge side very close to each other. Since no connection points are required on the discharge side, the distance between the guide channels is limited only by the production technology for the guide element.
- the guide element may be formed in one or more parts.
- the guide element may consist of two sub-blocks, wherein a first sub-block has rectilinear, but funnel-shaped converging guide channels for reducing the hole spacing and an adjoining second sub-block parallel to each other extending guide channels.
- the removal device 3 in this case has a circular disk 5 with three bundle receptacles 6 as a bundle divider.
- the circular disk 5 is in each case between a bundle receiving position ( Fig. 1,3,5,7 ) and a bundle delivery position ( Fig. 2,4,6,8 ) pivotable (arrow Pf).
- the circular disk 5 After removing the bristle bundles 4 from the bristle supply 2, the circular disk 5 is pivoted through 180 °, wherein the bundle receivers 6 pass by a stationary counterpart 7, whereby a falling out of the bristle bundles 4 from the bundle receivers 6 is avoided.
- a transfer position of the circular disc 5 ( Fig. 2,4,6,8 )
- the bristle bundles 4 with a transfer device, not shown, in hollow conduits 8 a transport device, not shown to hand over.
- a movable counterpart 9 is brought into a position spaced from the circular disc 5 position to release the bundle receptacles 6.
- FIGS. 9 to 13 are shown enlarged cross-sections of hollow conduits 8, from which the adjustment of their feed side inner contour 10 to the contour of the bristle bundle 4 shows more clearly. While the hollow tubes 8 according to FIGS. 9 to 11 have a round outer cross-section is according to FIGS. 12 and 13 also the outer contour of the hollow line 8 adapted to the inner contour. As a result, the cost of materials for the hollow conduit 8 can be reduced.
- FIGS. 14 to 17 each show in a partial sectional view a hollow line 8, in which the inner contour 10 of the hollow line 8 in the course of the removal device facing insertion end 11 to the discharge end 12 of the hollow line 8 undergoes a contour change toward a desired bundle contour in the bristle field.
- the bristle bundles 4 are in each case corresponding to approximately circular contoured bundle receptacles 6 FIGS. 5 and 6 taken from the bristle supply 2 and passed to the hollow lines 8, where they are transformed during transport according to the changing inner contour 10.
- hollow tubes 8 according to FIGS. 15 and 17 also changes the outer contour of the insertion end 11 to the discharge end 12, whereby the material requirement for the hollow pipe 8 is reduced.
- the contoured bristle bundles 4 of the embodiments become FIGS. 14 to 17 from the hollow conduits 8 in correspondingly contoured perforations of a not shown Bundle holding plate introduced.
- the hollow lines 8 have a certain material thickness, whereby the density of the perforations of a subsequent bundle holding plate is limited.
- the plurality of hollow conduits 8 of the transport device each open into a guide channel 13 of a guide member 14, wherein the guide channels 13 are each formed as through holes and the removal-side distances of the guide channels 13 to each other are smaller than the feed side distances.
- the distances between the guide channels 13 are larger than one another in order to allow a secure connection of the hollow lines 8.
- the hollow conduits 8 are introduced into receptacles with a widened cross section of the guide element 14.
- the guide channels 13 approach each other and are disposed on the discharge side very close to each other.
- the guide element 14 according to FIG. 18 is formed in several parts with a first part block 15 with straight, but funnel-shaped converging guide channels 13 for reducing the hole spacing and an adjoining second part block 16 with mutually parallel guide channels thirteenth
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Brushes (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102010015118A DE102010015118A1 (de) | 2010-04-16 | 2010-04-16 | Vorrichtung zum Herstellen von Borstenfeldern für Bürsten |
PCT/EP2011/001343 WO2011128020A1 (de) | 2010-04-16 | 2011-03-18 | Vorrichtung zum herstellen von borstenfeldern für bürsten |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2557961A1 EP2557961A1 (de) | 2013-02-20 |
EP2557961B1 true EP2557961B1 (de) | 2014-04-09 |
Family
ID=44063394
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11710696.3A Active EP2557961B1 (de) | 2010-04-16 | 2011-03-18 | Vorrichtung zum herstellen von borstenfeldern für bürsten |
Country Status (8)
Country | Link |
---|---|
US (1) | US9192227B2 (zh) |
EP (1) | EP2557961B1 (zh) |
JP (1) | JP5818875B2 (zh) |
KR (1) | KR101752024B1 (zh) |
CN (1) | CN102892329B (zh) |
DE (1) | DE102010015118A1 (zh) |
TW (1) | TWI516225B (zh) |
WO (1) | WO2011128020A1 (zh) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2886010A1 (de) | 2013-12-20 | 2015-06-24 | Ranir GmbH | Vorrichtung und Verfahren zum Herstellen von Borstenfeldern |
Families Citing this family (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2763567B1 (de) * | 2011-10-06 | 2020-04-01 | GB Boucherie NV | Verfahren und vorrichtung zum herstellen von bürsten sowie bürste |
DE102013008421A1 (de) * | 2013-05-16 | 2014-11-20 | Zahoransky Ag | Formeinsatz für eine Spritzgießform |
US10517389B2 (en) | 2013-11-08 | 2019-12-31 | The Procter & Gamble Company | Process and apparatus for creating tufts for tufted article |
EP2904936B1 (en) * | 2014-02-06 | 2016-07-20 | The Procter and Gamble Company | Device for providing bristles for brush production and providing method |
EP2921074B1 (en) | 2014-03-20 | 2019-10-16 | The Procter and Gamble Company | Device for transport of bristles for brush production comprising a baffle plate with conically shaped vents |
CN104590859B (zh) * | 2015-01-08 | 2016-10-19 | 湖北省机电研究设计院股份公司 | 一种制刷放丝装置 |
EP3138438B1 (en) | 2015-09-03 | 2018-09-05 | The Procter and Gamble Company | Tuft picker for a tuft picking device of a brush making machine |
EP3138436A1 (en) | 2015-09-03 | 2017-03-08 | The Procter and Gamble Company | Tuft picking device for a brush making machine |
DE102015015030A1 (de) * | 2015-11-23 | 2017-05-24 | Zahoransky Ag | Vorrichtung zum Herstellen von Borstenfeldern für Bürsten, Baureihe derartiger Vorrichtungen und Verfahren zur Herstellung derartiger Vorrichtungen |
CN106063636B (zh) * | 2016-08-19 | 2018-05-15 | 芜湖金钥匙信息科技有限公司 | 一种刷毛整理装置 |
EP3351142B1 (en) | 2017-01-24 | 2019-10-16 | The Procter and Gamble Company | Tuft picker for a brush making machine |
EP3351143B1 (en) | 2017-01-24 | 2019-11-06 | The Procter and Gamble Company | Tuft picker for a brush making machine |
CN108444256B (zh) * | 2018-02-14 | 2020-04-03 | 诸暨市青辰科技服务有限公司 | 高效自动猪鬃串烘房 |
CN108426427B (zh) * | 2018-02-14 | 2020-03-17 | 新昌县钕儒农业科技有限公司 | 鬃毛摇摆烘干系统 |
CN108433341B (zh) * | 2018-02-14 | 2020-08-11 | 山东理工职业学院 | 悬挂式烘干理顺架 |
CN108391933A (zh) * | 2018-02-14 | 2018-08-14 | 刘福珍 | 鬃毛快速顺直分撮盒 |
CN108444222B (zh) * | 2018-02-14 | 2020-10-27 | 嘉兴市金鹭喷织有限公司 | 细长类物料烘干理顺分撮多功能架 |
CN116887720A (zh) * | 2021-03-17 | 2023-10-13 | 李福源 | 刷子制造机 |
Family Cites Families (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3048442A (en) * | 1961-03-06 | 1962-08-07 | Fuller Brush Co | Transfer mechanism for brush fibers or the like |
DE1781208C3 (de) * | 1968-09-07 | 1979-05-03 | Fa. Anton Zahoransky, 7868 Todtnau | Fördervorrichtung für eine Bürstenherstellungseinrichtung |
EP0149996A3 (de) * | 1984-01-10 | 1987-10-21 | Schlesinger GmbH & Co. Maschinenbau KG | Verfahren und Maschine zum Herstellen von Bürsten |
DE3405001A1 (de) * | 1984-02-13 | 1985-08-22 | Schlesinger GmbH & Co Maschinenbau KG, 3559 Burgwald | Verfahren zur herstellung von buersten, besen und dergleichen |
DE3505972A1 (de) * | 1985-02-21 | 1986-08-21 | Coronet - Werke Heinrich Schlerf Gmbh, 6948 Wald-Michelbach | Verfahren und vorrichtung zur herstellung von borstenwaren |
ES2060869T3 (es) | 1989-06-24 | 1994-12-01 | Frisetta Gmbh | Procedimiento y dispositivo para producir campos de cerdas o haces de cerdas. |
DE4040297C2 (de) * | 1990-12-17 | 2003-08-21 | Zahoransky Anton Gmbh & Co | Bürstenherstellungsmaschine |
DE4330171C2 (de) * | 1993-09-07 | 2003-03-27 | Zahoransky Anton Gmbh & Co | Verfahren zum Herstellen von Bürsten sowie Bürstenherstellungsmaschine zur Durchführung des Verfahrens |
GB2287901B (en) * | 1994-03-29 | 1998-05-06 | Boucherie Nv G B | A brush making machine |
BE1013374A3 (nl) * | 2000-04-04 | 2001-12-04 | Boucherie Nv G B | Werkwijze en inrichting voor het vervaardigen van borstels. |
DE10138339B8 (de) | 2000-07-31 | 2008-06-26 | Hewlett-Packard Co. (N.D.Ges.D.Staates Delaware), Palo Alto | Verfahren und System zum Assoziieren graphischer Markierungen mit dreidimensionalen CAD-Modell-Kamerapositionen in einem kollaborativen Graphikbetrachtungssystem |
DE10108339A1 (de) * | 2001-02-21 | 2002-08-29 | Schiffer Fa M & C | Verfahren zur Herstellung von Bürsten im Wege des Spritzgießens |
CN1202777C (zh) * | 2001-07-27 | 2005-05-25 | 花王株式会社 | 刷子的制造方法和装置 |
KR100666458B1 (ko) | 2005-03-11 | 2007-01-09 | 권영준 | 압력완화부재가 내장된 칫솔 및 그 제조방법 |
DE102008061389B4 (de) * | 2008-12-10 | 2012-06-28 | Frisetta Kunststoff Gmbh | Verfahren zum Herstellen von Borstenfeldern mittels Formen |
DE102009013723A1 (de) * | 2009-03-20 | 2010-09-23 | Zahoransky Ag | Verfahren und Vorrichtung zum Herstellen und Bereitstellen von Filamentbündel und Borstenfelder |
-
2010
- 2010-04-16 DE DE102010015118A patent/DE102010015118A1/de not_active Withdrawn
-
2011
- 2011-03-18 KR KR1020127026730A patent/KR101752024B1/ko active IP Right Grant
- 2011-03-18 CN CN201180024151.5A patent/CN102892329B/zh active Active
- 2011-03-18 US US13/641,152 patent/US9192227B2/en active Active
- 2011-03-18 JP JP2013504149A patent/JP5818875B2/ja active Active
- 2011-03-18 EP EP11710696.3A patent/EP2557961B1/de active Active
- 2011-03-18 WO PCT/EP2011/001343 patent/WO2011128020A1/de active Application Filing
- 2011-03-30 TW TW100110892A patent/TWI516225B/zh active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2886010A1 (de) | 2013-12-20 | 2015-06-24 | Ranir GmbH | Vorrichtung und Verfahren zum Herstellen von Borstenfeldern |
Also Published As
Publication number | Publication date |
---|---|
EP2557961A1 (de) | 2013-02-20 |
WO2011128020A1 (de) | 2011-10-20 |
CN102892329B (zh) | 2014-11-12 |
KR20130079999A (ko) | 2013-07-11 |
US9192227B2 (en) | 2015-11-24 |
TWI516225B (zh) | 2016-01-11 |
JP2013524881A (ja) | 2013-06-20 |
US20130038115A1 (en) | 2013-02-14 |
JP5818875B2 (ja) | 2015-11-18 |
TW201200069A (en) | 2012-01-01 |
DE102010015118A1 (de) | 2011-10-20 |
CN102892329A (zh) | 2013-01-23 |
KR101752024B1 (ko) | 2017-06-28 |
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