EP2557961B1 - Vorrichtung zum herstellen von borstenfeldern für bürsten - Google Patents

Vorrichtung zum herstellen von borstenfeldern für bürsten Download PDF

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Publication number
EP2557961B1
EP2557961B1 EP11710696.3A EP11710696A EP2557961B1 EP 2557961 B1 EP2557961 B1 EP 2557961B1 EP 11710696 A EP11710696 A EP 11710696A EP 2557961 B1 EP2557961 B1 EP 2557961B1
Authority
EP
European Patent Office
Prior art keywords
cluster
bristle
hollow
bristles
perforations
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP11710696.3A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2557961A1 (de
Inventor
Bernd Stein
Bernhard Rees
Ingo Kumpf
Florian Kiefer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zahoransky AG
Original Assignee
Zahoransky AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zahoransky AG filed Critical Zahoransky AG
Publication of EP2557961A1 publication Critical patent/EP2557961A1/de
Application granted granted Critical
Publication of EP2557961B1 publication Critical patent/EP2557961B1/de
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Classifications

    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/04Machines for inserting or fixing bristles in bodies
    • A46D3/045Machines for inserting or fixing bristles in bodies for fixing bristles by fusing or gluing to a body
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D1/00Bristles; Selection of materials for bristles
    • A46D1/08Preparing uniform tufts of bristles
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/04Machines for inserting or fixing bristles in bodies

Definitions

  • the invention relates to a device for producing bristle fields for brushes, in particular toothbrushes, with a bristle supply and a device for removing individual bristle bundles from the bristle supply, which has at least one bundle receptacle, and with a transport device for transporting the bristle bundles through at least one Hollow pipe by means of a gas or air flow in perforations of a bundle holding plate, which are contoured for receiving a transported in a hollow line bristle bundle in each case according to the desired bundle contour.
  • Such a device is for example from the EP 0,405,204 B1 known.
  • several filament bundles are transported via hoses into a carrier plate.
  • the filament bundles are then fused to a thermoplastic carrier plate and / or encapsulated with plastic material to form a brush head.
  • the individual bristle bundles each have a round cross section.
  • more complex bristle fields are nowadays desired, in which at least individual bristle bundles have a non-circular cross-section, for example rectangular or triangular.
  • the achievement of this object is that the inner contour of the hollow line (s) undergoes a contour change in the course up to the discharge end of the hollow line to a desired bundle contour in the bristle field.
  • the bundles of bristles are overmolded after assembly into a bristle field to form a brush head with plastic material.
  • the bundle plate a compactor plate downstream, the perforations to Receiving bristle bundles whose cross-sections are each smaller than the cross-section of the supplied to the respective hole bundle of bristles, and that a device for passing the bristle bundles is provided by the bundle holding plate to the compressor plate. This is for example in the DE 101 08 339 A1 described.
  • the bundles of bristles are compacted, that is to say the entire bristle bundle becomes with respect to its outer circumference slightly reduced and so reduces the distance between the individual bristle filaments of a bristle bundle to each other.
  • This can be used in the subsequent encapsulation of the bristle bundles with plastic material to form a brush head or the entire brush body with high injection pressure without the risk that spray material pressed through the bristle bundles through the outside and the brush is thus unusable.
  • the transport device In order to feed the bristle bundles to the bundle holding plate, the transport device has a hollow line for a bristle bundle. Their discharge-side end and the bundle-holding plate may be positionable relative to one another in order to successively fill all holes of the bundle-holding plate with bristle bundles.
  • the transport device In order to enable a faster filling of all perforations of the bundle holding plate with bristle bundles, it is expedient for the transport device to have a number of hollow lines adapted to the number of perforations of the bundle holding plate. Thus, all holes can be filled at the same time.
  • hollow tubes are hoses made of flexible material.
  • hoses made of plastic can be used.
  • the hollow pipes can also be pipe joints made of steel, stainless steel or other metal.
  • Plastic hoses require a certain thickness of material in order to withstand the pressure during bundle transport by means of gas or air flow.
  • hollow pipes made of metal whose material thickness and thus their outer diameter be dimensioned smaller, so that they can be arranged closer to each other end closer together and the perforations of the bundle plate can also be set tighter.
  • the bundle holding plate can have overall smaller dimensions, which reduces the space requirement of the device and it is possible bristle fields with bristle bundles arranged closer to each other.
  • the bundle holding plate can be a brush part body, an injection mold insert or an intermediate plate which can be transferred to a further processing device.
  • the bundle holding plate serves to receive the bristle bundles and is itself part of the finished brush during encapsulation of the bundle ends.
  • the bundle holding plate with the bundles of bristles held therein is inserted into an injection mold, and after encapsulation of the bundle ends, the bundle holding plate is removed from the bristle bundles and the then finished brush.
  • the bundle holding plate is formed as an intermediate plate, it can be transferred to a further processing device and there transferred to a brush part body, an injection mold insert or initially, as described above, to a compactor plate.
  • the plurality of hollow conduits of the transport device each open into a guide channel of a guide element, wherein the guide channels are each formed as through holes and the Abvant statisticallyen distances of the guide channels are mutually less than the feed side distances.
  • the distances between the guide channels can be greater than one another in order to allow a secure connection of the hollow lines.
  • the guide channels can approach each other and be arranged on the discharge side very close to each other. Since no connection points are required on the discharge side, the distance between the guide channels is limited only by the production technology for the guide element.
  • the guide element may be formed in one or more parts.
  • the guide element may consist of two sub-blocks, wherein a first sub-block has rectilinear, but funnel-shaped converging guide channels for reducing the hole spacing and an adjoining second sub-block parallel to each other extending guide channels.
  • the removal device 3 in this case has a circular disk 5 with three bundle receptacles 6 as a bundle divider.
  • the circular disk 5 is in each case between a bundle receiving position ( Fig. 1,3,5,7 ) and a bundle delivery position ( Fig. 2,4,6,8 ) pivotable (arrow Pf).
  • the circular disk 5 After removing the bristle bundles 4 from the bristle supply 2, the circular disk 5 is pivoted through 180 °, wherein the bundle receivers 6 pass by a stationary counterpart 7, whereby a falling out of the bristle bundles 4 from the bundle receivers 6 is avoided.
  • a transfer position of the circular disc 5 ( Fig. 2,4,6,8 )
  • the bristle bundles 4 with a transfer device, not shown, in hollow conduits 8 a transport device, not shown to hand over.
  • a movable counterpart 9 is brought into a position spaced from the circular disc 5 position to release the bundle receptacles 6.
  • FIGS. 9 to 13 are shown enlarged cross-sections of hollow conduits 8, from which the adjustment of their feed side inner contour 10 to the contour of the bristle bundle 4 shows more clearly. While the hollow tubes 8 according to FIGS. 9 to 11 have a round outer cross-section is according to FIGS. 12 and 13 also the outer contour of the hollow line 8 adapted to the inner contour. As a result, the cost of materials for the hollow conduit 8 can be reduced.
  • FIGS. 14 to 17 each show in a partial sectional view a hollow line 8, in which the inner contour 10 of the hollow line 8 in the course of the removal device facing insertion end 11 to the discharge end 12 of the hollow line 8 undergoes a contour change toward a desired bundle contour in the bristle field.
  • the bristle bundles 4 are in each case corresponding to approximately circular contoured bundle receptacles 6 FIGS. 5 and 6 taken from the bristle supply 2 and passed to the hollow lines 8, where they are transformed during transport according to the changing inner contour 10.
  • hollow tubes 8 according to FIGS. 15 and 17 also changes the outer contour of the insertion end 11 to the discharge end 12, whereby the material requirement for the hollow pipe 8 is reduced.
  • the contoured bristle bundles 4 of the embodiments become FIGS. 14 to 17 from the hollow conduits 8 in correspondingly contoured perforations of a not shown Bundle holding plate introduced.
  • the hollow lines 8 have a certain material thickness, whereby the density of the perforations of a subsequent bundle holding plate is limited.
  • the plurality of hollow conduits 8 of the transport device each open into a guide channel 13 of a guide member 14, wherein the guide channels 13 are each formed as through holes and the removal-side distances of the guide channels 13 to each other are smaller than the feed side distances.
  • the distances between the guide channels 13 are larger than one another in order to allow a secure connection of the hollow lines 8.
  • the hollow conduits 8 are introduced into receptacles with a widened cross section of the guide element 14.
  • the guide channels 13 approach each other and are disposed on the discharge side very close to each other.
  • the guide element 14 according to FIG. 18 is formed in several parts with a first part block 15 with straight, but funnel-shaped converging guide channels 13 for reducing the hole spacing and an adjoining second part block 16 with mutually parallel guide channels thirteenth

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Brushes (AREA)
EP11710696.3A 2010-04-16 2011-03-18 Vorrichtung zum herstellen von borstenfeldern für bürsten Active EP2557961B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102010015118A DE102010015118A1 (de) 2010-04-16 2010-04-16 Vorrichtung zum Herstellen von Borstenfeldern für Bürsten
PCT/EP2011/001343 WO2011128020A1 (de) 2010-04-16 2011-03-18 Vorrichtung zum herstellen von borstenfeldern für bürsten

Publications (2)

Publication Number Publication Date
EP2557961A1 EP2557961A1 (de) 2013-02-20
EP2557961B1 true EP2557961B1 (de) 2014-04-09

Family

ID=44063394

Family Applications (1)

Application Number Title Priority Date Filing Date
EP11710696.3A Active EP2557961B1 (de) 2010-04-16 2011-03-18 Vorrichtung zum herstellen von borstenfeldern für bürsten

Country Status (8)

Country Link
US (1) US9192227B2 (zh)
EP (1) EP2557961B1 (zh)
JP (1) JP5818875B2 (zh)
KR (1) KR101752024B1 (zh)
CN (1) CN102892329B (zh)
DE (1) DE102010015118A1 (zh)
TW (1) TWI516225B (zh)
WO (1) WO2011128020A1 (zh)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2886010A1 (de) 2013-12-20 2015-06-24 Ranir GmbH Vorrichtung und Verfahren zum Herstellen von Borstenfeldern

Families Citing this family (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2763567B1 (de) * 2011-10-06 2020-04-01 GB Boucherie NV Verfahren und vorrichtung zum herstellen von bürsten sowie bürste
DE102013008421A1 (de) * 2013-05-16 2014-11-20 Zahoransky Ag Formeinsatz für eine Spritzgießform
US10517389B2 (en) 2013-11-08 2019-12-31 The Procter & Gamble Company Process and apparatus for creating tufts for tufted article
EP2904936B1 (en) * 2014-02-06 2016-07-20 The Procter and Gamble Company Device for providing bristles for brush production and providing method
EP2921074B1 (en) 2014-03-20 2019-10-16 The Procter and Gamble Company Device for transport of bristles for brush production comprising a baffle plate with conically shaped vents
CN104590859B (zh) * 2015-01-08 2016-10-19 湖北省机电研究设计院股份公司 一种制刷放丝装置
EP3138438B1 (en) 2015-09-03 2018-09-05 The Procter and Gamble Company Tuft picker for a tuft picking device of a brush making machine
EP3138436A1 (en) 2015-09-03 2017-03-08 The Procter and Gamble Company Tuft picking device for a brush making machine
DE102015015030A1 (de) * 2015-11-23 2017-05-24 Zahoransky Ag Vorrichtung zum Herstellen von Borstenfeldern für Bürsten, Baureihe derartiger Vorrichtungen und Verfahren zur Herstellung derartiger Vorrichtungen
CN106063636B (zh) * 2016-08-19 2018-05-15 芜湖金钥匙信息科技有限公司 一种刷毛整理装置
EP3351142B1 (en) 2017-01-24 2019-10-16 The Procter and Gamble Company Tuft picker for a brush making machine
EP3351143B1 (en) 2017-01-24 2019-11-06 The Procter and Gamble Company Tuft picker for a brush making machine
CN108444256B (zh) * 2018-02-14 2020-04-03 诸暨市青辰科技服务有限公司 高效自动猪鬃串烘房
CN108426427B (zh) * 2018-02-14 2020-03-17 新昌县钕儒农业科技有限公司 鬃毛摇摆烘干系统
CN108433341B (zh) * 2018-02-14 2020-08-11 山东理工职业学院 悬挂式烘干理顺架
CN108391933A (zh) * 2018-02-14 2018-08-14 刘福珍 鬃毛快速顺直分撮盒
CN108444222B (zh) * 2018-02-14 2020-10-27 嘉兴市金鹭喷织有限公司 细长类物料烘干理顺分撮多功能架
CN116887720A (zh) * 2021-03-17 2023-10-13 李福源 刷子制造机

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US3048442A (en) * 1961-03-06 1962-08-07 Fuller Brush Co Transfer mechanism for brush fibers or the like
DE1781208C3 (de) * 1968-09-07 1979-05-03 Fa. Anton Zahoransky, 7868 Todtnau Fördervorrichtung für eine Bürstenherstellungseinrichtung
EP0149996A3 (de) * 1984-01-10 1987-10-21 Schlesinger GmbH & Co. Maschinenbau KG Verfahren und Maschine zum Herstellen von Bürsten
DE3405001A1 (de) * 1984-02-13 1985-08-22 Schlesinger GmbH & Co Maschinenbau KG, 3559 Burgwald Verfahren zur herstellung von buersten, besen und dergleichen
DE3505972A1 (de) * 1985-02-21 1986-08-21 Coronet - Werke Heinrich Schlerf Gmbh, 6948 Wald-Michelbach Verfahren und vorrichtung zur herstellung von borstenwaren
ES2060869T3 (es) 1989-06-24 1994-12-01 Frisetta Gmbh Procedimiento y dispositivo para producir campos de cerdas o haces de cerdas.
DE4040297C2 (de) * 1990-12-17 2003-08-21 Zahoransky Anton Gmbh & Co Bürstenherstellungsmaschine
DE4330171C2 (de) * 1993-09-07 2003-03-27 Zahoransky Anton Gmbh & Co Verfahren zum Herstellen von Bürsten sowie Bürstenherstellungsmaschine zur Durchführung des Verfahrens
GB2287901B (en) * 1994-03-29 1998-05-06 Boucherie Nv G B A brush making machine
BE1013374A3 (nl) * 2000-04-04 2001-12-04 Boucherie Nv G B Werkwijze en inrichting voor het vervaardigen van borstels.
DE10138339B8 (de) 2000-07-31 2008-06-26 Hewlett-Packard Co. (N.D.Ges.D.Staates Delaware), Palo Alto Verfahren und System zum Assoziieren graphischer Markierungen mit dreidimensionalen CAD-Modell-Kamerapositionen in einem kollaborativen Graphikbetrachtungssystem
DE10108339A1 (de) * 2001-02-21 2002-08-29 Schiffer Fa M & C Verfahren zur Herstellung von Bürsten im Wege des Spritzgießens
CN1202777C (zh) * 2001-07-27 2005-05-25 花王株式会社 刷子的制造方法和装置
KR100666458B1 (ko) 2005-03-11 2007-01-09 권영준 압력완화부재가 내장된 칫솔 및 그 제조방법
DE102008061389B4 (de) * 2008-12-10 2012-06-28 Frisetta Kunststoff Gmbh Verfahren zum Herstellen von Borstenfeldern mittels Formen
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2886010A1 (de) 2013-12-20 2015-06-24 Ranir GmbH Vorrichtung und Verfahren zum Herstellen von Borstenfeldern

Also Published As

Publication number Publication date
EP2557961A1 (de) 2013-02-20
WO2011128020A1 (de) 2011-10-20
CN102892329B (zh) 2014-11-12
KR20130079999A (ko) 2013-07-11
US9192227B2 (en) 2015-11-24
TWI516225B (zh) 2016-01-11
JP2013524881A (ja) 2013-06-20
US20130038115A1 (en) 2013-02-14
JP5818875B2 (ja) 2015-11-18
TW201200069A (en) 2012-01-01
DE102010015118A1 (de) 2011-10-20
CN102892329A (zh) 2013-01-23
KR101752024B1 (ko) 2017-06-28

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