EP2379448A2 - Verfahren zur herstellung von carbonitriden über polykondensations- bzw. sol-gel-verfahren unter verwendung wasserstoff-freier isocyanate - Google Patents
Verfahren zur herstellung von carbonitriden über polykondensations- bzw. sol-gel-verfahren unter verwendung wasserstoff-freier isocyanateInfo
- Publication number
- EP2379448A2 EP2379448A2 EP10701004A EP10701004A EP2379448A2 EP 2379448 A2 EP2379448 A2 EP 2379448A2 EP 10701004 A EP10701004 A EP 10701004A EP 10701004 A EP10701004 A EP 10701004A EP 2379448 A2 EP2379448 A2 EP 2379448A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- carbon nitride
- hydrogen
- coating
- free
- isocyanate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000012948 isocyanate Substances 0.000 title claims abstract description 32
- 150000002513 isocyanates Chemical class 0.000 title claims abstract description 32
- 238000004519 manufacturing process Methods 0.000 title abstract description 4
- 238000006068 polycondensation reaction Methods 0.000 title description 9
- 238000003980 solgel method Methods 0.000 title description 3
- 238000000576 coating method Methods 0.000 claims abstract description 25
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 20
- 239000000843 powder Substances 0.000 claims abstract description 11
- 238000000034 method Methods 0.000 claims description 43
- JMANVNJQNLATNU-UHFFFAOYSA-N oxalonitrile Chemical compound N#CC#N JMANVNJQNLATNU-UHFFFAOYSA-N 0.000 claims description 39
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 claims description 18
- 229910052739 hydrogen Inorganic materials 0.000 claims description 18
- 239000001257 hydrogen Substances 0.000 claims description 17
- 230000008569 process Effects 0.000 claims description 17
- 239000002904 solvent Substances 0.000 claims description 17
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 16
- 239000011248 coating agent Substances 0.000 claims description 13
- 238000007669 thermal treatment Methods 0.000 claims description 13
- 238000003786 synthesis reaction Methods 0.000 claims description 11
- 230000015572 biosynthetic process Effects 0.000 claims description 10
- 229910052757 nitrogen Inorganic materials 0.000 claims description 10
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 9
- 239000007858 starting material Substances 0.000 claims description 9
- 230000001681 protective effect Effects 0.000 claims description 7
- 239000011521 glass Substances 0.000 claims description 6
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 claims description 6
- 239000000758 substrate Substances 0.000 claims description 6
- 239000006185 dispersion Substances 0.000 claims description 5
- 230000001680 brushing effect Effects 0.000 claims description 4
- 229910052753 mercury Inorganic materials 0.000 claims description 4
- 230000003197 catalytic effect Effects 0.000 claims description 3
- 239000011261 inert gas Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 239000000919 ceramic Substances 0.000 claims description 2
- 230000006378 damage Effects 0.000 claims description 2
- 238000007598 dipping method Methods 0.000 claims description 2
- 239000002270 dispersing agent Substances 0.000 claims description 2
- 238000002329 infrared spectrum Methods 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 239000003880 polar aprotic solvent Substances 0.000 claims description 2
- 238000009987 spinning Methods 0.000 claims description 2
- 238000005507 spraying Methods 0.000 claims description 2
- 239000003054 catalyst Substances 0.000 claims 2
- 238000001237 Raman spectrum Methods 0.000 claims 1
- 230000007797 corrosion Effects 0.000 claims 1
- 238000005260 corrosion Methods 0.000 claims 1
- 238000000265 homogenisation Methods 0.000 claims 1
- 238000000746 purification Methods 0.000 claims 1
- -1 carbon nitrides Chemical class 0.000 abstract description 10
- 239000000376 reactant Substances 0.000 abstract description 2
- 238000006243 chemical reaction Methods 0.000 description 19
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 12
- 238000002360 preparation method Methods 0.000 description 10
- 241000219112 Cucumis Species 0.000 description 8
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 description 8
- FJJCIZWZNKZHII-UHFFFAOYSA-N [4,6-bis(cyanoamino)-1,3,5-triazin-2-yl]cyanamide Chemical compound N#CNC1=NC(NC#N)=NC(NC#N)=N1 FJJCIZWZNKZHII-UHFFFAOYSA-N 0.000 description 8
- 239000007789 gas Substances 0.000 description 8
- 229920000642 polymer Polymers 0.000 description 8
- 239000000243 solution Substances 0.000 description 7
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 238000000921 elemental analysis Methods 0.000 description 6
- 229920001228 polyisocyanate Polymers 0.000 description 6
- 239000005056 polyisocyanate Substances 0.000 description 6
- 229910052783 alkali metal Inorganic materials 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- 238000001149 thermolysis Methods 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- 238000004566 IR spectroscopy Methods 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- CTSLXHKWHWQRSH-UHFFFAOYSA-N oxalyl chloride Chemical compound ClC(=O)C(Cl)=O CTSLXHKWHWQRSH-UHFFFAOYSA-N 0.000 description 4
- 229910052710 silicon Inorganic materials 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 229910052717 sulfur Inorganic materials 0.000 description 4
- 229920000877 Melamine resin Polymers 0.000 description 3
- 150000001340 alkali metals Chemical class 0.000 description 3
- 239000003708 ampul Substances 0.000 description 3
- 150000001718 carbodiimides Chemical class 0.000 description 3
- 238000000354 decomposition reaction Methods 0.000 description 3
- 239000010408 film Substances 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- OTXBWGUYZNKPMG-UHFFFAOYSA-N isofulminic acid Chemical compound O[N+]#[C-] OTXBWGUYZNKPMG-UHFFFAOYSA-N 0.000 description 3
- 229920002521 macromolecule Polymers 0.000 description 3
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 229910052698 phosphorus Inorganic materials 0.000 description 3
- 238000005979 thermal decomposition reaction Methods 0.000 description 3
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical compound C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 description 2
- YZEZMSPGIPTEBA-UHFFFAOYSA-N 2-n-(4,6-diamino-1,3,5-triazin-2-yl)-1,3,5-triazine-2,4,6-triamine Chemical compound NC1=NC(N)=NC(NC=2N=C(N)N=C(N)N=2)=N1 YZEZMSPGIPTEBA-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- XZMCDFZZKTWFGF-UHFFFAOYSA-N Cyanamide Chemical compound NC#N XZMCDFZZKTWFGF-UHFFFAOYSA-N 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- 238000005776 Staab reaction Methods 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 229910002056 binary alloy Inorganic materials 0.000 description 2
- GRSTVVGJSKHCCS-UHFFFAOYSA-N bis(1h-imidazol-2-yl)methanone Chemical compound N=1C=CNC=1C(=O)C1=NC=CN1 GRSTVVGJSKHCCS-UHFFFAOYSA-N 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 229910052794 bromium Inorganic materials 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 150000004820 halides Chemical class 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 229910002059 quaternary alloy Inorganic materials 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 239000011877 solvent mixture Substances 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 150000003918 triazines Chemical class 0.000 description 2
- GRVHWSMDYSGRMD-UHFFFAOYSA-N 2-isocyanato-1,3,5-triazine Chemical compound O=C=NC1=NC=NC=N1 GRVHWSMDYSGRMD-UHFFFAOYSA-N 0.000 description 1
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 1
- 229920001241 Cyamelide Polymers 0.000 description 1
- 238000004435 EPR spectroscopy Methods 0.000 description 1
- 238000006644 Lossen rearrangement reaction Methods 0.000 description 1
- 238000005481 NMR spectroscopy Methods 0.000 description 1
- YGYAWVDWMABLBF-UHFFFAOYSA-N Phosgene Chemical compound ClC(Cl)=O YGYAWVDWMABLBF-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 238000001069 Raman spectroscopy Methods 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229910021607 Silver chloride Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000007983 Tris buffer Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006664 bond formation reaction Methods 0.000 description 1
- 229910052792 caesium Inorganic materials 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 150000001721 carbon Chemical class 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 235000011089 carbon dioxide Nutrition 0.000 description 1
- BWOVZCWSJFYBRM-UHFFFAOYSA-N carbononitridic isocyanate Chemical compound O=C=NC#N BWOVZCWSJFYBRM-UHFFFAOYSA-N 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- ILIBSNFYCSCTMD-UHFFFAOYSA-N copper diisocyanate Chemical compound [Cu++].[N-]=C=O.[N-]=C=O ILIBSNFYCSCTMD-UHFFFAOYSA-N 0.000 description 1
- SMEDVXJKKOXLCP-UHFFFAOYSA-N cyamelide Chemical compound N=C1OC(=N)OC(=N)O1 SMEDVXJKKOXLCP-UHFFFAOYSA-N 0.000 description 1
- 150000001912 cyanamides Chemical class 0.000 description 1
- MGNCLNQXLYJVJD-UHFFFAOYSA-N cyanuric chloride Chemical compound ClC1=NC(Cl)=NC(Cl)=N1 MGNCLNQXLYJVJD-UHFFFAOYSA-N 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 229910052733 gallium Inorganic materials 0.000 description 1
- 229910052732 germanium Inorganic materials 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000005087 graphitization Methods 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 125000005842 heteroatom Chemical group 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 239000002608 ionic liquid Substances 0.000 description 1
- 229910052745 lead Inorganic materials 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 239000008291 lyophilic colloid Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000005649 metathesis reaction Methods 0.000 description 1
- 239000000615 nonconductor Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 230000005414 paramagnetic center Effects 0.000 description 1
- 230000037361 pathway Effects 0.000 description 1
- 238000000053 physical method Methods 0.000 description 1
- 239000002798 polar solvent Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 239000003586 protic polar solvent Substances 0.000 description 1
- LVTJOONKWUXEFR-FZRMHRINSA-N protoneodioscin Natural products O(C[C@@H](CC[C@]1(O)[C@H](C)[C@@H]2[C@]3(C)[C@H]([C@H]4[C@@H]([C@]5(C)C(=CC4)C[C@@H](O[C@@H]4[C@H](O[C@H]6[C@@H](O)[C@@H](O)[C@@H](O)[C@H](C)O6)[C@@H](O)[C@H](O[C@H]6[C@@H](O)[C@@H](O)[C@@H](O)[C@H](C)O6)[C@H](CO)O4)CC5)CC3)C[C@@H]2O1)C)[C@H]1[C@H](O)[C@H](O)[C@H](O)[C@@H](CO)O1 LVTJOONKWUXEFR-FZRMHRINSA-N 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- 238000005546 reactive sputtering Methods 0.000 description 1
- 238000006462 rearrangement reaction Methods 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 229910052701 rubidium Inorganic materials 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000001878 scanning electron micrograph Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- HKZLPVFGJNLROG-UHFFFAOYSA-M silver monochloride Chemical compound [Cl-].[Ag+] HKZLPVFGJNLROG-UHFFFAOYSA-M 0.000 description 1
- DOQQTKLDEQSKIE-UHFFFAOYSA-N silver;isocyanate Chemical compound [Ag+].[N-]=C=O DOQQTKLDEQSKIE-UHFFFAOYSA-N 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 238000004611 spectroscopical analysis Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- 238000000859 sublimation Methods 0.000 description 1
- 230000008022 sublimation Effects 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B21/00—Nitrogen; Compounds thereof
- C01B21/06—Binary compounds of nitrogen with metals, with silicon, or with boron, or with carbon, i.e. nitrides; Compounds of nitrogen with more than one metal, silicon or boron
- C01B21/0605—Binary compounds of nitrogen with carbon
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2002/00—Crystal-structural characteristics
- C01P2002/80—Crystal-structural characteristics defined by measured data other than those specified in group C01P2002/70
- C01P2002/82—Crystal-structural characteristics defined by measured data other than those specified in group C01P2002/70 by IR- or Raman-data
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/10—Solid density
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/32—Thermal properties
- C01P2006/37—Stability against thermal decomposition
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/80—Compositional purity
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31678—Of metal
Definitions
- the present invention relates to a process for the preparation of hydrogen-free carbon nitrides, in particular carbon nitrides of stoichiometry C 3 N 4 .
- the synthesis is carried out using
- Hydrogen-free starting materials namely inorganic isocyanates, which split off exclusively by thermal treatment of CO 2 .
- a way is proposed to provide carbonitrides inexpensively and efficiently, conveniently in the form of powders or coatings.
- Li + and Cl can be intercalated, Si catalyses graphitization, S is incorporated into the network, etc.
- the presence of hydrogen is to be considered a major impediment to the provision of a clean, reproducible, and defined carbonitride.
- halotriazines are reacted with substituted carbodiimides.
- hydrogen-containing samples are obtained which can be confirmed by means of elemental analysis or IR spectroscopy (bands at 3130 cm -1 and 3077 cm -1 ).
- the complete absence of halogens or silicon is not ensured.
- the product is sensitive to moisture, which can not be reconciled with a pure C 3 N 4 .
- only powders are obtained in this way, coatings are not accessible.
- the stated object has been achieved by a process for the preparation of a carbon nitride comprising the steps of (i) providing an i5 hydrogen-free, inorganic isocyanate and (ii) thermal treatment of the hydrogen-free, inorganic isocyanate, this by CO 2 -Abstratation in a Carbon Nitride is transferred.
- a carbon nitride can be obtained, which contains a proportion of hydrogen, based on the total weight of the
- Such a hydrogen-free carbon nitride is obtained according to the invention by using as starting material a hydrogen-free inorganic isocyanate. Furthermore, it was found according to the invention 30 that such hydrogen-free inorganic isocyanates are converted by thermal treatment under CO 2 -Abstratation in a carbon nitride. The absence of hydrogen in the product is thus ensured according to the invention by using hydrogen-free starting materials.
- the thermal treatment preferably takes place under protective gas, for example under argon or nitrogen. Only CO 2 is split off.
- the thermal treatment is preferably carried out at a temperature of up to 500 ° C., more preferably up to 470 ° C., even more preferably up to 450 ° C.
- the starting material is preferably at a temperature of at least 200 ° C., more preferably at least 300 0 C and even more preferably at least 400 0 C treated.
- a carbon nitride is a dense, three-dimensionally highly crosslinked inorganic macromolecule, which is preferably present in the form of a powder or a coating.
- the carbon nitride is composed exclusively of the atoms C and N.
- the stoichiometry is CNi, 3 3 (corresponding to C 3 N 4 ).
- the batch is preferably at certain intervals, for example every 6 h to 10 h, in particular every 8 h, cooled and crushed, eg mortared, in order to complete as much as possible guarantee.
- the total duration of the polycondensation is between 8 and 24 h.
- the condensation can be carried out up to a temperature of 500 0 C.
- a maximum of 475 ° C. and more preferably a maximum of 450 ° C. are preferred. Higher temperatures require the use of high-pressure conditions (p> 1 atm).
- the polycondensation may also be carried out simultaneously or in suitable solvent or dispersing agents, for example, high-boiling liquid solvents (preferably having a boiling point> 130 0 C), ionic liquids, molten salt, etc. However, this is not preferred.
- the polycondensation can be carried out under reduced pressure. But this is not preferred.
- the thermal treatment is carried out according to the invention preferably in the presence of a catalytic amount of mercury.
- the thermal treatment is particularly preferably carried out on a mercury contact under a protective gas atmosphere.
- a preferred embodiment of the reaction is the reaction of the pure, solid isocyanates at the mercury (Hg) contact under an atmosphere of dry nitrogen in a closed vessel (autoclave, glass ampoule, etc.).
- a further preferred embodiment consists in the dispersion of the isocyanate in an organic solvent, in particular in a polar aprotic solvent. Particularly preferred are as solvents
- the solvent is evaporated and compacted the deposited inorganic macromolecule, in particular under protective gas, such as N 2 .
- isocyanate-based educts Hydrogen-free representatives from which by CO 2 -Abstratation a solid of the empirical formula "C 3 N 4 " results This includes, for example, molecular, monomeric isocyanates, such as cyanogen isocyanate, tris isocyanato-s-triazine or resulting oligomers (associates) and macromolecular polyisocyanates (C 2 N 2 O) x or [(C 3 N 3 ) (NCO) 3 ] X, where x is an integer from 1 to 500, in particular from 3 to 100, preferably from 5 to 50, and most preferably from 10 to 40.
- molecular, monomeric isocyanates such as cyanogen isocyanate, tris isocyanato-s-triazine or resulting oligomers (associates) and macromolecular polyisocyanates (C 2 N 2 O) x or [(C 3 N 3 ) (NCO) 3 ] X, where
- polystyrene foam is preferred, the use of polymeric (C 2 N 2 O) x being particularly preferred.
- the starting materials are known to be sensitive to moisture and are thus handled under protective gas conditions for the provision and warranty as well as working with suitable shielding gases are known in the art.
- Suitable elements for this purpose are, for example, Li, Na, K, Rb, Cs, Mg, Ca, Sr, Ba, B, Al, Ga, In, Si, Ge, Sn, Pb, P, Cu, Ag, Au, Zn Isocyanates of the elements are accessible by known metathesis reactions. Preference is given to the reaction of CICN with elemental isocyanates, the reaction of CICN with AgNCO being particularly preferred.
- Another possibility is the thermal decomposition of CuNCO (copper isocyanate) or AgNCO (silver isocyanate) under vacuum conditions.
- CuNCO copper isocyanate
- AgNCO silver isocyanate
- Another possibility is the reaction of cyanamide with carbonylbisimidazole (Staabs reagent).
- [(C 3 N 3 ) (NCO) 3 ] x can be prepared by reacting C 3 N 3 Cl 3 (cyanuric chloride) with AgNCO 1 or by reacting C 3 N 3 (NHb) 3 (melamine) with oxalyl chloride or phosgene , Preference is given to the thermal decomposition of the corresponding acyl azide via thermally-induced Lossen rearrangement.
- the (polymeric) isocyanates represented in this way are moisture-sensitive compounds. They can be uniquely characterized by IR, UV, MS, NMR and elemental analysis. Particularly meaningful are the
- the preferred thermal process of this invention is to ensure an ideally complete CO 2 abstraction while inhibiting thermal fragmentation of the resulting carbonitride.
- the starting material isocyanate, for example, the yellow powder (C 2 N 2 O) x , advantageously in a reaction chamber, for example, in a heated glass ampule filled and this sealed under inert gas, for example nitrogen.
- a reaction chamber for example, in a heated glass ampule filled and this sealed under inert gas, for example nitrogen.
- inert gas for example nitrogen.
- a steel Autoclave can be used. The closed conditions prevent the sublimation of lower oligomers of the polyisocyanate and thus the change in the total stoichiometry. Since the CO 2 formed can not be removed efficiently, it is necessary to interrupt the thermolysis at least once, to open the reaction space and to allow the CO 2 to escape.
- the solid is then homogenized mechanically and again subjected to thermolysis under protective gas, for example under N 2 , in a closed system.
- protective gas for example under N 2
- the polycondensation is interrupted twice. Particularly preferably three times.
- the reaction, carried out at a maximum of 500 0 C, is completed after 24 h at the latest.
- the density of the resulting C 3 N 4 is 2.0 g / cm 3 to 2.3 g / cm 3 , especially 2.0 g / cm 3
- a catalytic amount of elemental mercury for example a drop of elemental mercury, is added to the isocyanate, in particular to the polyisocyanate (C 2 N 2 O) x , and the thermolysis is carried out as described.
- the drop is removed mechanically and the powder at 150 0 C to 250 0 C, in particular at 200 0 C, heated in vacuo.
- the density is 2.0 g / cm 3 to 2.3 g / cm 3 , in particular 2.3 g / cm 3 .
- the carbon nitride obtainable according to the invention thus preferably has a density of at least 2.0 g / cm 3 , more preferably of at least 2.1 g / cm 3 , even more preferably of at least 2.2 g / cm 3, and most preferably of at least 2 , 3 g / cm 3 .
- High density networks are a prerequisite for the preparation of crystalline variants of C 3 N 4 by high pressure techniques.
- the known amorphous CN networks have a density ⁇ 2.0 g / cm 3 .
- the inventive route represents a significant improvement in the synthesis of amorphous CN networks.
- the inorganic isocyanate is dispersed in a solvent of suitable polarity.
- a solvent of suitable polarity This is preferably carried out by polymerization of molecular isocyanates which oligomerize in suitable solvents and optionally form lyophilic colloids.
- the coating may be prepared by known methods, e.g. optionally by spraying, dipping or spinning, applied to substrates. Even brushing or brushing are possible.
- Suitable substrates are e.g. Glasses and ceramics as well as metals.
- the resulting brown powder is not appreciably hydrolysis-sensitive.
- the connection is an electrical insulator.
- a scanning electron micrograph shows the presence of an amorphous network with a macroporous microstructure.
- the elemental analysis gives the following values: [calculated for C 3 N 4 ]: C: 39.06 wt%, [39.14 wt%]; N: 59.21 wt%, [60.86 wt%]; O: 1.73 wt% [0.0 wt%]).
- the carbon nitride obtainable in accordance with the present invention preferably consists exclusively of C and N and is especially free of H, Hal (e.g., F, Cl, Br, J), Si, O, S, and alkali metals.
- the carbon nitride each has less than 2 wt .-%, in particular less than 1 wt .-%, preferably less than 0.1 wt .-% of each of these elements, based on the total weight, on.
- the C 3 N 4 can be thermally controlled to a lower carbonitride CN x (x ⁇ 1.33) or completely degraded to carbon. This is conveniently achieved by suitable heating under N 2 at temperatures> 450 0 C. This controlled degradation allows the realization of different CN X layers (0 ⁇ x ⁇ 1.33).
- the thermal decomposition preferably takes place between 500 D C and 600 0 C.
- the carbon nitride according to the invention in particular C 3 N 4 , at temperatures> 475 0 C controlled in a carbonitride of the form CN x , where x ⁇ 1, 33, are transferred and in particular controlled at temperatures> 475 0 C in pure carbon ,
- Figure 1 shows the IR spectrum of a C 3 N 4 polymer according to the invention, which was cured at 400 0 C.
- Cyanamide is reacted with Staabs reagent (carbonylbisimidazole) (1: 1) in acetonitrile. C 2 N 2 O is suspended in acetonitrile and imidazole. The solvents are removed in a dynamic vacuum.
- Staabs reagent carbonylbisimidazole
- Colorless C 2 N 2 O is dispersed in acetonitrile (1 g on 10 g of solvent). The result is a bright yellow clear solution.
- the solution is slowly concentrated until an orange viscous dispersion is formed. With suitable viscosity, the solution can be used for coating processes. Glass panes (cleaned and degreased) are dipped in the solution, wetted for 30 seconds and withdrawn at a controlled rate. The film is dried at RT under inert gas. If necessary, the coating process is repeated.
- the substrates coated in this way are slowly heated to 450 ° C. under flowing N 2 . This results in brown, grip-proof coatings.
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Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE200910005095 DE102009005095A1 (de) | 2009-01-19 | 2009-01-19 | Verfahren zur Herstellung von Carbonitriden über Polykondensations- bzw. Sol-Gel-Verfahren unter Verwendung Wasserstoff-freier Isocyanate |
| PCT/EP2010/050574 WO2010081910A2 (de) | 2009-01-19 | 2010-01-19 | Verfahren zur herstellung von carbonitriden über polykondensations- bzw. sol-gel-verfahren unter verwendung wasserstoff-freier isocyanate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP2379448A2 true EP2379448A2 (de) | 2011-10-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP10701004A Withdrawn EP2379448A2 (de) | 2009-01-19 | 2010-01-19 | Verfahren zur herstellung von carbonitriden über polykondensations- bzw. sol-gel-verfahren unter verwendung wasserstoff-freier isocyanate |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US20120015194A1 (enExample) |
| EP (1) | EP2379448A2 (enExample) |
| JP (1) | JP2012515135A (enExample) |
| DE (1) | DE102009005095A1 (enExample) |
| WO (1) | WO2010081910A2 (enExample) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102009034090A1 (de) * | 2009-07-21 | 2011-01-27 | MAX-PLANCK-Gesellschaft zur Förderung der Wissenschaften e.V. | Verfahren zur Darstellung anorganischer Harze auf der Basis wasserstofffreier, polymerer Isocyanate zur Darstellung nitridischer, carbidischer und carbonitridischer Netzwerke und deren Verwendung als Schutzüberzüge |
| CN108706559B (zh) * | 2018-05-30 | 2020-04-07 | 安徽大学 | 一种石墨相氮化碳材料的制备方法 |
| CN110980665A (zh) * | 2019-11-29 | 2020-04-10 | 平顶山学院 | 一种二维薄层结构氮化碳的制备方法 |
| CN111574892A (zh) * | 2020-06-08 | 2020-08-25 | 国网山东省电力公司电力科学研究院 | 一种用于绝缘子表面防青苔的防污闪涂料及其制备方法 |
| CN116924697B (zh) * | 2023-07-31 | 2025-08-29 | 上海耀皮工程玻璃有限公司 | 一种Low-E镀膜玻璃调色层及其制备方法和用途 |
Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW349984B (en) * | 1993-09-13 | 1999-01-11 | Starck H C Gmbh Co Kg | Pastes for the coating of substrates, methods for manufacturing them and their use |
| US5606056A (en) | 1994-05-24 | 1997-02-25 | Arizona Board Of Regents | Carbon nitride and its synthesis |
| DE19706028C1 (de) | 1997-02-17 | 1998-07-02 | Bayer Ag | Neue Carbodiimid-Polymere als Vorstufen für C/N- und B/C/N-Werkstoffe |
| JPH11229147A (ja) * | 1998-02-19 | 1999-08-24 | Nachi Fujikoshi Corp | 硬質窒化炭素膜の合成方法 |
| US6428762B1 (en) | 1999-07-27 | 2002-08-06 | William Marsh Rice University | Powder synthesis and characterization of amorphous carbon nitride, a-C3N4 |
| CA2403382A1 (en) * | 2000-03-20 | 2001-09-27 | Teva Pharmaceutical Industries Ltd. | Novel processes for preparing torsemide intermediate |
| JP3921529B2 (ja) * | 2002-09-10 | 2007-05-30 | 独立行政法人産業技術総合研究所 | 窒化炭素の合成方法 |
| JP4941953B2 (ja) * | 2004-10-29 | 2012-05-30 | 独立行政法人物質・材料研究機構 | 窒化炭素多孔体およびその製造方法 |
| RU2288170C2 (ru) | 2005-02-16 | 2006-11-27 | Карбодеон Лтд Ой | Способ получения нитрида углерода |
| DE102005014590A1 (de) | 2005-03-24 | 2006-09-28 | Universität Tübingen | Verfahren zur Herstellung von Kohlenstoffnitrid |
| FI121924B (fi) * | 2006-07-13 | 2011-06-15 | Carbodeon Ltd Oy | Menetelmä karbonitridin valmistamiseksi |
-
2009
- 2009-01-19 DE DE200910005095 patent/DE102009005095A1/de not_active Withdrawn
-
2010
- 2010-01-19 US US13/144,964 patent/US20120015194A1/en not_active Abandoned
- 2010-01-19 WO PCT/EP2010/050574 patent/WO2010081910A2/de not_active Ceased
- 2010-01-19 EP EP10701004A patent/EP2379448A2/de not_active Withdrawn
- 2010-01-19 JP JP2011545763A patent/JP2012515135A/ja active Pending
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| Title |
|---|
| See references of WO2010081910A2 * |
Also Published As
| Publication number | Publication date |
|---|---|
| DE102009005095A1 (de) | 2010-07-22 |
| US20120015194A1 (en) | 2012-01-19 |
| WO2010081910A3 (de) | 2010-11-25 |
| JP2012515135A (ja) | 2012-07-05 |
| WO2010081910A2 (de) | 2010-07-22 |
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