EP2337660A1 - Unterlagsplatte zur auflage von erzeugnissen während deren herstellung sowie zur lagerung derselben in einem regal o.dgl. - Google Patents
Unterlagsplatte zur auflage von erzeugnissen während deren herstellung sowie zur lagerung derselben in einem regal o.dgl.Info
- Publication number
- EP2337660A1 EP2337660A1 EP09736154A EP09736154A EP2337660A1 EP 2337660 A1 EP2337660 A1 EP 2337660A1 EP 09736154 A EP09736154 A EP 09736154A EP 09736154 A EP09736154 A EP 09736154A EP 2337660 A1 EP2337660 A1 EP 2337660A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- plate
- base plate
- recesses
- same
- plates
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 239000004033 plastic Substances 0.000 claims description 9
- 229920003023 plastic Polymers 0.000 claims description 9
- 238000005304 joining Methods 0.000 claims description 6
- 238000003860 storage Methods 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 239000012209 synthetic fiber Substances 0.000 claims description 2
- 229920002994 synthetic fiber Polymers 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 2
- 229910000831 Steel Inorganic materials 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 239000010959 steel Substances 0.000 description 7
- 238000001035 drying Methods 0.000 description 6
- 239000007787 solid Substances 0.000 description 3
- 239000002023 wood Substances 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 239000013585 weight reducing agent Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229940012422 equimax Drugs 0.000 description 1
- 239000011121 hardwood Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000006223 plastic coating Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000011122 softwood Substances 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
- B28B7/0055—Mould pallets; Mould panels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D19/0002—Platforms, i.e. load supporting devices without provision for handling by a forklift
Definitions
- Cover plate for the application of products during their production as well as for the storage of the same on a shelf or the like.
- the invention relates to a base plate for supporting products during their production and storage of the same on a shelf or the like ..
- Such backing plates are e.g. in the manufacture of concrete products such as paving stones, curbs, bricks, etc. needed.
- I.d.R. Plates of different sizes (about 700 x 700 mm to 1500 x 1500 mm) used.
- the plates are fed by means of a conveyor belt of a molding plant.
- the concrete products corresponding forms are placed on the plates and filled with the material (concrete).
- the entire material to be compacted is shaken and thereby subjected to high frequencies (up to 50 Hz). High accelerations have an effect on the entire system, whereby a static load also acts through the mold pressure.
- the molds are removed and the plates with the compacted products are transferred to a drying rack.
- the drying (curing) of the material takes place, the drying time is usually 24 hours.
- up to 40 plates can be stacked in the drying shelves.
- the finished products are transferred from the plates to stacking pallets. Then the plates are cleaned, turned over and, if no further direct use of the plates is provided, stacked and stored.
- the plates have on the one hand a supporting function.
- the vibration energy must be transferred to the material to be compacted as completely as possible during the compaction by the vibration below the plate.
- the boards must not exceed a deflection of 3 mm in their center, even after a drying time of 24 hours. This is due to the width or length of the concrete products, which may break due to the bending or due to the deflection, the dimensional accuracy not comply.
- air humidity which can be up to 100%, and outside temperatures up to 70 0 C.
- the plates There are currently three types of plates, all of which are solid. On the one hand, these are steel plates with a thickness of 12-16 mm. On the other hand, the plates may be made of hard or softwood, which may also be formed as composite systems with a glued tongue and groove connection and with a plastic coating and have a thickness of 50 - 60 mm. However, the wood panels can also, as described in DE 10 2006 005 011 Al, have at least one steel sheet as the support skin on the top and bottom thereof. Third, plastic plates are known, the z.T. are reinforced by a metallic support frame and have a thickness of 60 mm.
- All panels have to meet geometric requirements in terms of height, length and width tolerances. Considering the requirements such as static and dynamic load and especially climatic conditions such as high humidity and temperatures up to 70 0 C, these are only fully satisfied by massive steel plates, since the mechanical properties of the steel in wide temperature ranges are constant.
- the plastic panels meet the climatic conditions with regard to moisture resistance. Maintaining the mechanical stability at higher temperatures is achieved here by the reinforcement by means of the steel frame. Solid wood panels fulfill the mechanical properties, but lose their geometry due to moisture absorption. To prevent this, they are often covered with a plastic layer.
- a disadvantage of these plates is, inter alia, that the specified requirements depending on the material used, a certain minimum thickness is required. Accordingly, the weight of the solid plates is between 90 kg (wooden plates) and 180 kg (steel plates). This means that the system components, especially conveyor belts and drying systems, must be dimensioned accordingly, which in turn leads to higher system costs.
- the use of different materials also determines the service life of the plates. Steel plates usually last longer (up to 15 years) than plastic plates (up to 10 years), which in turn last longer than wood plates (up to 6 years ⁇ .
- the invention is therefore an object of the invention to provide a base plate of the specified genus, in which at the same time meeting all mechanical and climatic requirements on the one hand the weight and on the other hand, the thickness of the plate is reduced, in addition, the manufacturing cost of the plates Compared to conventional plates are substantially reduced and also the cost of producing a plant working with the plates are lower.
- FIG. 1 shows a first embodiment of a base plate
- FIG. 2 schematically shows the base plate according to FIG. 1 in an exploded view
- FIG. 3 shows schematically a second embodiment of a base plate
- FIG. 4 shows schematically the base plate according to FIG. 3 in an exploded view
- Fig. 5 is a partial section through a third
- FIG. 6 is a partial section of the base plate of FIG. 5 in exploded view
- 7 is a partial section of a plate member of the base plate of FIG. 5
- FIG. 8 is a view in the direction of the arrow VIII in FIG.
- FIG. 9 in plan view, the structure of the plate member of FIG. 5 in the corner region thereof and
- FIGS. 10a to 10e schematically different geometric shapes of the recesses or openings and / or the approaches.
- a base plate 1 for supporting products during their production and storage of the same in a shelf or the like.
- a flat, closed cover layer 6 is applied in each case and connected to the same.
- a base plate 7 In the second embodiment of a base plate 7 shown in Figures 3 and 4, it consists of two identical, mutually superimposed and interconnected plate members 8, each plate member 8 on the one hand a flat, closed side 9 and on the other hand, a plurality of recesses 10 has. After the mutual juxtaposition and joining of both plate parts 8, the flat, closed sides 9 of the plate parts 8 form the upper side 11 and the lower side 12 of the underlay plate 7.
- Figures 5 to 9 show a third embodiment of a base plate 13, which also consists of two identical, mutually superimposed and interconnected plate parts 14.
- each plate member 14 on the one hand also on a flat, closed side 15 and on the other hand, a structure 16, which consists of a plurality of recesses 17 and a plurality of protruding lugs 18.
- the projecting lugs 18 of a plate member 14 engage after the mutual juxtaposition and joining of both plate members 14 in the recesses 17 of the other plate member 14 form-fitting, wherein the flat, closed sides 15 of the plate members 14, the top 19 and the bottom 20 of the base plate thirteenth form.
- the recesses 17 and the protruding projections 18 are conical, with 18 further recesses 21 are provided or molded to save weight in the above approaches.
- all the base plates 1, 7, 13 and the plate parts 2, 8, 14 and the cover layers 6 made of plastic, which may be formed naturally and / or synthetic fiber reinforced.
- the joining of the plate part 2 with the flat, closed cover layers 6, the two plate parts 8 with each other or the plate parts 14 with each other can be done for example by gluing, welding or other methods of joining and / or connection technology.
- the openings 3 of the base plate 1 and the plate part 2 according to FIGS. 1 and 2, the recesses 10 of the base plate 7 and the plate parts 8 according to FIGS. 3 and 4 and the recesses 17 and lugs 18 of the base plate 13 and the plate parts 14 according to FIGS. 5 to 9 have different geometric shapes.
- these may be honeycomb-shaped (Fig. 10a) / triangular (Fig. 10b), rectangular (Fig. 10c), circular (Fig. 10d), elliptical (not shown), or diamond-shaped (Fig other geometric shapes as well as mixed geometric shapes possible.
- the underlay boards 1, 7, 13 according to the invention are characterized i.a. characterized in that they do not consist of solid material in contrast to the already described conventional backing plates.
- plastics and the plurality of openings 3 and depressions 10, 17, 21 an enormous weight reduction is achieved, whereby the molding plants on which the base plates 1, 7, 13 are used, are spared.
- New molds and shelves can be designed more cost-effective due to lower loads by the weight reduction in their construction.
- the special design of the plate parts 2, 8, 14 with the openings 3 and depressions 10, 17, 21 of different geometries ensures a very high stability of the base plates 1, 7, 13 made of plastic, through which at maximum load a maximum deflection in the Center of the backing plates 1, 7, 13 is guaranteed within the required tolerances and also a high life cycle is achieved.
- the fact that the base plates 1, 7, 13 and the plate parts 2, 8, 14 are created by extrusion, extrusion, die casting, injection molding or injection compression, production processes can also be made more cost-effective.
- a further cost savings through the underlay boards 1, 7, 13 according to the invention is achieved in the transport costs, as u.a. Energy is saved by the weight savings on the base plates 1, 7, 13. During the manufacturing process, additional energy is saved by saving weight.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Assembled Shelves (AREA)
- Pallets (AREA)
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102008047456A DE102008047456A1 (de) | 2008-09-17 | 2008-09-17 | Unterlagsplatte zur Auflage von Erzeugnissen während deren Herstellung sowie zur Lagerung derselben in einem Regal o. dgl. |
PCT/EP2009/061999 WO2010031786A1 (de) | 2008-09-17 | 2009-09-16 | Unterlagsplatte zur auflage von erzeugnissen während deren herstellung sowie zur lagerung derselben in einem regal o.dgl. |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2337660A1 true EP2337660A1 (de) | 2011-06-29 |
EP2337660B1 EP2337660B1 (de) | 2012-04-25 |
Family
ID=41664664
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09736154A Active EP2337660B1 (de) | 2008-09-17 | 2009-09-16 | Unterlagsplatte zur auflage von erzeugnissen während deren herstellung sowie zur lagerung derselben in einem regal o.dgl. |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2337660B1 (de) |
AT (1) | ATE554900T1 (de) |
DE (2) | DE102008047456A1 (de) |
WO (1) | WO2010031786A1 (de) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102528923A (zh) * | 2012-02-16 | 2012-07-04 | 张恒亮 | 托砖板单元体及托砖板 |
DE102016200040A1 (de) * | 2016-01-05 | 2017-07-06 | WASA Holding GmbH & Co. KG | Unterlagsplatte zur Auflage von Erzeugnissen während deren Herstellung sowie zur Lagerung derselben in einem Regal o.dgl. |
DE202018101309U1 (de) | 2018-03-08 | 2018-03-16 | PCM Management GmbH | Unterlagsplatte zur Auflage von Halbfertigerzeugnissen, insbesondere Betonsteinen u.dgl. während deren Herstellung sowie zur Lagerung derselben in einem Regal o.dgl. |
Family Cites Families (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1951976U (de) * | 1966-10-25 | 1966-12-15 | Felix Dipl Chem Dr Schuelde | Transportpalette. |
DD115604A1 (de) * | 1974-10-02 | 1975-10-12 | ||
US4147007A (en) * | 1976-12-10 | 1979-04-03 | Ebco Industries, Ltd. | Matable modular elements for toy, display and model applications utilizing paired rib structure |
FR2512479A1 (fr) * | 1981-09-09 | 1983-03-11 | Klein Victor | Element de construction d'une paroi et paroi ainsi construite |
DE3423267A1 (de) * | 1984-06-23 | 1986-01-02 | Herbert 5090 Leverkusen Lux | Herstellung eines verzahntgespaltenen keramik-traeger-elementes fuer waende, decken, boeden, stufen und zur herstellung von keramik-trennwaenden |
WO1988003086A1 (en) * | 1986-10-24 | 1988-05-05 | Patterson Fred R | Variable geometry core structure |
DE4314861A1 (de) * | 1993-05-05 | 1994-11-10 | Tubus Bauer Gmbh | Verfahren zur Herstellung eines Wabenkörpers sowie Wabenkörper |
ES2112700B1 (es) * | 1994-04-07 | 1998-12-01 | Miera Antonio Almaraz | Panel prefabricado para edificaciones y construcciones y sistema para su acoplamiento y montaje. |
DE19515364A1 (de) * | 1995-05-02 | 1996-11-07 | Scholta Winfried E | Unterlegeplatte |
JPH08309726A (ja) * | 1995-05-22 | 1996-11-26 | Nichiha Corp | 加熱養生用スペーサ |
DE19900934C2 (de) * | 1999-01-13 | 2001-06-28 | Mathias Hoffmann | Mehrlagiges Bauelement |
GB0007000D0 (en) * | 2000-03-22 | 2000-05-10 | Int Concept Technologies Nv | Composite building components |
FR2886317A1 (fr) * | 2005-05-26 | 2006-12-01 | Zumaplast Sarl | Latte ou similaire pour revetement et revetement comportant au moins une latte telle que precitee |
DE102006005264B4 (de) * | 2006-02-02 | 2018-03-08 | Hans Obrecht | Bauelement |
DE102006005011A1 (de) | 2006-02-03 | 2007-08-16 | Hess Maschinenfabrik Gmbh & Co. Kg | Unterlagsbrett |
US7793598B2 (en) * | 2007-01-26 | 2010-09-14 | Strobl Jr Frederick P | Plastic panel, particularly for use as production pallet |
-
2008
- 2008-09-17 DE DE102008047456A patent/DE102008047456A1/de not_active Ceased
- 2008-09-17 DE DE202008018023U patent/DE202008018023U1/de not_active Expired - Lifetime
-
2009
- 2009-09-16 WO PCT/EP2009/061999 patent/WO2010031786A1/de active Application Filing
- 2009-09-16 EP EP09736154A patent/EP2337660B1/de active Active
- 2009-09-16 AT AT09736154T patent/ATE554900T1/de active
Non-Patent Citations (1)
Title |
---|
See references of WO2010031786A1 * |
Also Published As
Publication number | Publication date |
---|---|
DE202008018023U1 (de) | 2011-04-14 |
EP2337660B1 (de) | 2012-04-25 |
WO2010031786A1 (de) | 2010-03-25 |
DE102008047456A1 (de) | 2010-03-25 |
ATE554900T1 (de) | 2012-05-15 |
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