EP2337660A1 - Bed plate for placement of products during the manufacture thereof and for storing the same in a shelf or the like - Google Patents

Bed plate for placement of products during the manufacture thereof and for storing the same in a shelf or the like

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Publication number
EP2337660A1
EP2337660A1 EP09736154A EP09736154A EP2337660A1 EP 2337660 A1 EP2337660 A1 EP 2337660A1 EP 09736154 A EP09736154 A EP 09736154A EP 09736154 A EP09736154 A EP 09736154A EP 2337660 A1 EP2337660 A1 EP 2337660A1
Authority
EP
European Patent Office
Prior art keywords
plate
base plate
recesses
same
plates
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP09736154A
Other languages
German (de)
French (fr)
Other versions
EP2337660B1 (en
Inventor
Lutz Selle
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Equimax AG
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Equimax AG
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Filing date
Publication date
Application filed by Equimax AG filed Critical Equimax AG
Publication of EP2337660A1 publication Critical patent/EP2337660A1/en
Application granted granted Critical
Publication of EP2337660B1 publication Critical patent/EP2337660B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
    • B28B7/0055—Mould pallets; Mould panels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/0002—Platforms, i.e. load supporting devices without provision for handling by a forklift

Definitions

  • Cover plate for the application of products during their production as well as for the storage of the same on a shelf or the like.
  • the invention relates to a base plate for supporting products during their production and storage of the same on a shelf or the like ..
  • Such backing plates are e.g. in the manufacture of concrete products such as paving stones, curbs, bricks, etc. needed.
  • I.d.R. Plates of different sizes (about 700 x 700 mm to 1500 x 1500 mm) used.
  • the plates are fed by means of a conveyor belt of a molding plant.
  • the concrete products corresponding forms are placed on the plates and filled with the material (concrete).
  • the entire material to be compacted is shaken and thereby subjected to high frequencies (up to 50 Hz). High accelerations have an effect on the entire system, whereby a static load also acts through the mold pressure.
  • the molds are removed and the plates with the compacted products are transferred to a drying rack.
  • the drying (curing) of the material takes place, the drying time is usually 24 hours.
  • up to 40 plates can be stacked in the drying shelves.
  • the finished products are transferred from the plates to stacking pallets. Then the plates are cleaned, turned over and, if no further direct use of the plates is provided, stacked and stored.
  • the plates have on the one hand a supporting function.
  • the vibration energy must be transferred to the material to be compacted as completely as possible during the compaction by the vibration below the plate.
  • the boards must not exceed a deflection of 3 mm in their center, even after a drying time of 24 hours. This is due to the width or length of the concrete products, which may break due to the bending or due to the deflection, the dimensional accuracy not comply.
  • air humidity which can be up to 100%, and outside temperatures up to 70 0 C.
  • the plates There are currently three types of plates, all of which are solid. On the one hand, these are steel plates with a thickness of 12-16 mm. On the other hand, the plates may be made of hard or softwood, which may also be formed as composite systems with a glued tongue and groove connection and with a plastic coating and have a thickness of 50 - 60 mm. However, the wood panels can also, as described in DE 10 2006 005 011 Al, have at least one steel sheet as the support skin on the top and bottom thereof. Third, plastic plates are known, the z.T. are reinforced by a metallic support frame and have a thickness of 60 mm.
  • All panels have to meet geometric requirements in terms of height, length and width tolerances. Considering the requirements such as static and dynamic load and especially climatic conditions such as high humidity and temperatures up to 70 0 C, these are only fully satisfied by massive steel plates, since the mechanical properties of the steel in wide temperature ranges are constant.
  • the plastic panels meet the climatic conditions with regard to moisture resistance. Maintaining the mechanical stability at higher temperatures is achieved here by the reinforcement by means of the steel frame. Solid wood panels fulfill the mechanical properties, but lose their geometry due to moisture absorption. To prevent this, they are often covered with a plastic layer.
  • a disadvantage of these plates is, inter alia, that the specified requirements depending on the material used, a certain minimum thickness is required. Accordingly, the weight of the solid plates is between 90 kg (wooden plates) and 180 kg (steel plates). This means that the system components, especially conveyor belts and drying systems, must be dimensioned accordingly, which in turn leads to higher system costs.
  • the use of different materials also determines the service life of the plates. Steel plates usually last longer (up to 15 years) than plastic plates (up to 10 years), which in turn last longer than wood plates (up to 6 years ⁇ .
  • the invention is therefore an object of the invention to provide a base plate of the specified genus, in which at the same time meeting all mechanical and climatic requirements on the one hand the weight and on the other hand, the thickness of the plate is reduced, in addition, the manufacturing cost of the plates Compared to conventional plates are substantially reduced and also the cost of producing a plant working with the plates are lower.
  • FIG. 1 shows a first embodiment of a base plate
  • FIG. 2 schematically shows the base plate according to FIG. 1 in an exploded view
  • FIG. 3 shows schematically a second embodiment of a base plate
  • FIG. 4 shows schematically the base plate according to FIG. 3 in an exploded view
  • Fig. 5 is a partial section through a third
  • FIG. 6 is a partial section of the base plate of FIG. 5 in exploded view
  • 7 is a partial section of a plate member of the base plate of FIG. 5
  • FIG. 8 is a view in the direction of the arrow VIII in FIG.
  • FIG. 9 in plan view, the structure of the plate member of FIG. 5 in the corner region thereof and
  • FIGS. 10a to 10e schematically different geometric shapes of the recesses or openings and / or the approaches.
  • a base plate 1 for supporting products during their production and storage of the same in a shelf or the like.
  • a flat, closed cover layer 6 is applied in each case and connected to the same.
  • a base plate 7 In the second embodiment of a base plate 7 shown in Figures 3 and 4, it consists of two identical, mutually superimposed and interconnected plate members 8, each plate member 8 on the one hand a flat, closed side 9 and on the other hand, a plurality of recesses 10 has. After the mutual juxtaposition and joining of both plate parts 8, the flat, closed sides 9 of the plate parts 8 form the upper side 11 and the lower side 12 of the underlay plate 7.
  • Figures 5 to 9 show a third embodiment of a base plate 13, which also consists of two identical, mutually superimposed and interconnected plate parts 14.
  • each plate member 14 on the one hand also on a flat, closed side 15 and on the other hand, a structure 16, which consists of a plurality of recesses 17 and a plurality of protruding lugs 18.
  • the projecting lugs 18 of a plate member 14 engage after the mutual juxtaposition and joining of both plate members 14 in the recesses 17 of the other plate member 14 form-fitting, wherein the flat, closed sides 15 of the plate members 14, the top 19 and the bottom 20 of the base plate thirteenth form.
  • the recesses 17 and the protruding projections 18 are conical, with 18 further recesses 21 are provided or molded to save weight in the above approaches.
  • all the base plates 1, 7, 13 and the plate parts 2, 8, 14 and the cover layers 6 made of plastic, which may be formed naturally and / or synthetic fiber reinforced.
  • the joining of the plate part 2 with the flat, closed cover layers 6, the two plate parts 8 with each other or the plate parts 14 with each other can be done for example by gluing, welding or other methods of joining and / or connection technology.
  • the openings 3 of the base plate 1 and the plate part 2 according to FIGS. 1 and 2, the recesses 10 of the base plate 7 and the plate parts 8 according to FIGS. 3 and 4 and the recesses 17 and lugs 18 of the base plate 13 and the plate parts 14 according to FIGS. 5 to 9 have different geometric shapes.
  • these may be honeycomb-shaped (Fig. 10a) / triangular (Fig. 10b), rectangular (Fig. 10c), circular (Fig. 10d), elliptical (not shown), or diamond-shaped (Fig other geometric shapes as well as mixed geometric shapes possible.
  • the underlay boards 1, 7, 13 according to the invention are characterized i.a. characterized in that they do not consist of solid material in contrast to the already described conventional backing plates.
  • plastics and the plurality of openings 3 and depressions 10, 17, 21 an enormous weight reduction is achieved, whereby the molding plants on which the base plates 1, 7, 13 are used, are spared.
  • New molds and shelves can be designed more cost-effective due to lower loads by the weight reduction in their construction.
  • the special design of the plate parts 2, 8, 14 with the openings 3 and depressions 10, 17, 21 of different geometries ensures a very high stability of the base plates 1, 7, 13 made of plastic, through which at maximum load a maximum deflection in the Center of the backing plates 1, 7, 13 is guaranteed within the required tolerances and also a high life cycle is achieved.
  • the fact that the base plates 1, 7, 13 and the plate parts 2, 8, 14 are created by extrusion, extrusion, die casting, injection molding or injection compression, production processes can also be made more cost-effective.
  • a further cost savings through the underlay boards 1, 7, 13 according to the invention is achieved in the transport costs, as u.a. Energy is saved by the weight savings on the base plates 1, 7, 13. During the manufacturing process, additional energy is saved by saving weight.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Assembled Shelves (AREA)
  • Pallets (AREA)

Abstract

The invention relates to a bed plate for placement of products during the manufacture thereof and for storing the same in a shelf or the like. In order to create a bed plate in which the weight and thickness of the plate is reduced while at the same time meeting all mechanical and climatic requirements, wherein the manufacturing costs of the plate are also substantially reduced in comparison to conventional plates, and the costs involved with the manufacture of a system using said plates turn out to be lower, the bed plate (13) comprises two equal plate sections (14) that are mutually disposed one on top of the other and connected together. Each plate section (14) comprises a flat, closed side (15) on one side and on the other side comprises a structure (16) that has a plurality of depressions (17) and a plurality of protruding lugs (18). After the two plate sections are mutually placed onto one another and connected, the protruding lugs (18) of one plate section (14) engage in a form fit with the recesses (17) of the other plate section (14). In the process, the flat, closed sides (15) of the plate sections (14) form the top (19) and the bottom (20) of the bed plate (13).

Description

Equimax AG Equimax AG
Beschreibungdescription
Titel Unterlagsplatte zur Auflage von Erzeugnissen während deren Herstellung sowie zur Lagerung derselben in einem Regal o.dgl.Cover plate for the application of products during their production as well as for the storage of the same on a shelf or the like.
Die Erfindung bezieht sich auf eine Unterlagsplatte zur Auflage von Erzeugnissen während deren Herstellung sowie zur Lagerung derselben in einem Regal o.dgl..The invention relates to a base plate for supporting products during their production and storage of the same on a shelf or the like ..
Derartige Unterlagsplatten werden z.B. bei der Herstellung von Betonerzeugnissen wie beispielsweise Pflastersteine, Bordsteine, Ziegelsteine usw. benötigt. Dabei werden i.d.R. Platten unterschiedlicher Größen (ca. 700 x 700 mm bis 1500 x 1500 mm) eingesetzt. Die Platten werden mittels eines Transportbandes einer Formanlage zugeführt. Anschließend werden die den Betonerzeugnissen entsprechenden Formen auf die Platten aufgesetzt und diese mit dem Material (Beton) befüllt. Danach und auch während der Befüllung wird das ganze zu verdichtende Material gerüttelt und dabei mit hohen Frequenzen (bis zu 50 Hz) beaufschlagt. Dabei wirken auf das gesamte System hohe Beschleunigungen, wobei zusätzlich durch die Formanpressung eine statische Last wirkt.Such backing plates are e.g. in the manufacture of concrete products such as paving stones, curbs, bricks, etc. needed. I.d.R. Plates of different sizes (about 700 x 700 mm to 1500 x 1500 mm) used. The plates are fed by means of a conveyor belt of a molding plant. Subsequently, the concrete products corresponding forms are placed on the plates and filled with the material (concrete). Thereafter, and also during the filling, the entire material to be compacted is shaken and thereby subjected to high frequencies (up to 50 Hz). High accelerations have an effect on the entire system, whereby a static load also acts through the mold pressure.
Nach dem Verdichten des Materials werden die Formen entfernt und die Platten mit den verdichteten Produkten in ein Trocknungsregal befördert. Hier erfolgt die Trocknung (Aushärtung) des Materials, wobei die Trocknungszeit i.d.R. 24 Stunden beträgt. In den Trocknungsregalen können je nach Erzeugnishöhe bis zu 40 Platten gestapelt werden. Anschließend werden die fertigen Erzeugnisse von den Platten auf Stapelpaletten umgeladen. Danach werden die Platten gereinigt, gewendet und, wenn kein weiterer direkter Einsatz der Platten vorgesehen ist, gestapelt und gelagert.After compacting the material, the molds are removed and the plates with the compacted products are transferred to a drying rack. Here, the drying (curing) of the material takes place, the drying time is usually 24 hours. Depending on the product height, up to 40 plates can be stacked in the drying shelves. Subsequently, the finished products are transferred from the plates to stacking pallets. Then the plates are cleaned, turned over and, if no further direct use of the plates is provided, stacked and stored.
Die Platten haben einerseits eine tragende Funktion. Andererseits muss auch während des Verdichtens durch die Rüttelung unterhalb der Platte die Vibrationsenergie auf das zu verdichtende Material möglichst vollständig übertragen werden. Zudem dürfen die Platten bei einer maximalen Belastung von ca. 800 kg/m2 eine Durchbiegung von 3 mm in deren Mitte, auch nach einer Trocknungszeit von 24 Stunden, nicht überschreiten. Bedingt ist dies durch die Breite bzw. Länge der Betonerzeugnisse, die durch die Verbiegung brechen können bzw. aufgrund der Durchbiegung die Formgenauigkeit nicht einhalten.The plates have on the one hand a supporting function. On the other hand, the vibration energy must be transferred to the material to be compacted as completely as possible during the compaction by the vibration below the plate. In addition, at a maximum load of approx. 800 kg / m 2 , the boards must not exceed a deflection of 3 mm in their center, even after a drying time of 24 hours. This is due to the width or length of the concrete products, which may break due to the bending or due to the deflection, the dimensional accuracy not comply.
Weitere wichtige Aspekte sind Luftraumfeuchte, die bis zu 100 % betragen kann, sowie Außentemperaturen bis zu 70 0C.Other important aspects are air humidity, which can be up to 100%, and outside temperatures up to 70 0 C.
Bekannt sind derzeit drei Arten von Platten, die sämtlich massiv ausgebildet sind. Zum einem sind dies Stahlplatten mit einer Dicke von 12 - 16 mm. Zum anderen können die Platten aus einem Hart- oder Weichholz bestehen, die auch als Verbundsysteme mit einer verleimten Nut-Feder-Verbindung und mit einem Kunststoffüberzug ausgebildet sein können und eine Dicke von 50 - 60 mm aufweisen. Die Holzplatten können aber auch, wie in der DE 10 2006 005 011 Al beschrieben, auf deren Ober- und Unterseite jeweils mindestens ein Stahlblech als Stützenhaut aufweisen. Als drittes sind Kunststoffplatten bekannt, die z.T. durch einen metallischen Trägerrahmen verstärkt sind und eine Dicke von 60 mm aufweisen.There are currently three types of plates, all of which are solid. On the one hand, these are steel plates with a thickness of 12-16 mm. On the other hand, the plates may be made of hard or softwood, which may also be formed as composite systems with a glued tongue and groove connection and with a plastic coating and have a thickness of 50 - 60 mm. However, the wood panels can also, as described in DE 10 2006 005 011 Al, have at least one steel sheet as the support skin on the top and bottom thereof. Third, plastic plates are known, the z.T. are reinforced by a metallic support frame and have a thickness of 60 mm.
Sämtliche Platten haben geometrische Anforderungen hinsichtlich der Höhen-, Längen- sowie Breitentoleranzen zu erfüllen. Betrachtet man die Anforderungen wie statische und dynamische Belastung und vor allem klimatische Bedingungen wie hohe Luftfeuchte und Temperaturen bis zu 70 0C, so werden diese nur durch massive Stahlplatten vollständig erfüllt, da die mechanischen Eigenschaften des Stahls in breiten Temperaturbereichen konstant sind. Die Kunststoffplatten erfüllen die klimatischen Bedingungen hinsichtlich der Feuchteresistenz. Erhaltung der mechanischen Stabilität bei höheren Temperaturen wird hier durch die Verstärkung mittels des Stahlrahmens erreicht. Massive Holzplatten erfüllen die mechanischen Eigenschaften, wobei diese jedoch ihre Geometrie durch die Feuchtigkeitsaufnahme verlieren. Um dies zu verhindern, werden diese oft mit einer Kunststoffschicht überzogen.All panels have to meet geometric requirements in terms of height, length and width tolerances. Considering the requirements such as static and dynamic load and especially climatic conditions such as high humidity and temperatures up to 70 0 C, these are only fully satisfied by massive steel plates, since the mechanical properties of the steel in wide temperature ranges are constant. The plastic panels meet the climatic conditions with regard to moisture resistance. Maintaining the mechanical stability at higher temperatures is achieved here by the reinforcement by means of the steel frame. Solid wood panels fulfill the mechanical properties, but lose their geometry due to moisture absorption. To prevent this, they are often covered with a plastic layer.
Nachteilig bei diesen Platten ist u.a., dass durch die gestellten Anforderungen in Abhängigkeit vom eingesetzten Werkstoff eine bestimmte Mindestdicke erforderlich ist. Dementsprechend liegt das Gewicht der massiven Platten zwischen 90 kg (Holzplatten) und 180 kg (Stahlplatten) . Dies führt dazu, dass die Anlagenkomponenten, vor allem Förderbänder sowie Trocknungsanlagen, entsprechend dimensioniert werden müssen, was wiederum zu höheren Anlagenkosten führt. Der Einsatz von unterschiedlichen Materialien bestimmt auch die Einsatzdauer der Platten. Stahlplatten halten in der Regel länger (bis zu 15 Jahren) als Kunststoffplatten (bis zu 10 Jahren) , wobei diese wiederum länger halten als Holzplatten (bis zu 6 Jahren} .A disadvantage of these plates is, inter alia, that the specified requirements depending on the material used, a certain minimum thickness is required. Accordingly, the weight of the solid plates is between 90 kg (wooden plates) and 180 kg (steel plates). This means that the system components, especially conveyor belts and drying systems, must be dimensioned accordingly, which in turn leads to higher system costs. The use of different materials also determines the service life of the plates. Steel plates usually last longer (up to 15 years) than plastic plates (up to 10 years), which in turn last longer than wood plates (up to 6 years}.
Der Erfindung liegt daher die Aufgabe zugrunde, eine Unterlagsplatte der angegebenen Gattung zu schaffen, bei der bei gleichzeitiger Erfüllung aller mechanischen und klimatischen Anforderung zum einen das Gewicht und zum anderen die Dicke der Platte reduziert ist, wobei zudem die Herstellkosten der Platten gegenüber herkömmlichen Platten wesentlich reduziert sind und auch die Kosten bei der Herstellung einer mit den Platten arbeitenden Anlage geringer ausfallen.The invention is therefore an object of the invention to provide a base plate of the specified genus, in which at the same time meeting all mechanical and climatic requirements on the one hand the weight and on the other hand, the thickness of the plate is reduced, in addition, the manufacturing cost of the plates Compared to conventional plates are substantially reduced and also the cost of producing a plant working with the plates are lower.
Diese Aufgabe wird erfindungsgemäß durch eine Unterlagsplatte mit den Kennzeichnungsmerkmalen des Patentanspruchs 1 gelöst.This object is achieved by a base plate with the characterizing features of claim 1.
Zweckmäßige Weiterbildungen der Erfindung sind in den Unteransprüchen gekennzeichnet.Advantageous developments of the invention are characterized in the subclaims.
Vorteile der Erfindung ergeben sich aus der nachfolgenden Beschreibung anhand von die Erfindung wiedergebenden und in der Zeichnung dargestellten Ausführungsbeispielen. Dabei zeigtAdvantages of the invention will become apparent from the following description with reference to the invention reproducing and illustrated in the drawings embodiments. It shows
Fig. 1 scheinatisch ein erstes Ausführungsbeispiel einer Unterlagsplatte,1 shows a first embodiment of a base plate,
Fig. 2 schematisch die Unterlagsplatte nach Fig. 1 in Sprengdarstellung;FIG. 2 schematically shows the base plate according to FIG. 1 in an exploded view; FIG.
Fig. 3 schematisch ein zweites Ausführungsbeispiel einer Unterlagsplatte,3 shows schematically a second embodiment of a base plate,
Fig. 4 schematisch die Unterlagsplatte nach Fig. 3 in Sprengdarstellung,4 shows schematically the base plate according to FIG. 3 in an exploded view, FIG.
Fig. 5 einen Teilschnitt durch ein drittesFig. 5 is a partial section through a third
Ausführungsbeispiel einer Unterlagsplatte,Embodiment of a base plate,
Fig. 6 einen Teilschnitt der Unterlagsplatte nach Fig. 5 in Sprengdarstellung, Fig. 7 einen Teilschnitt eines Plattenteiles der Unterlagsplatte nach Fig. 5,6 is a partial section of the base plate of FIG. 5 in exploded view, 7 is a partial section of a plate member of the base plate of FIG. 5,
Fig. 8 eine Ansicht in Richtung des Pfeiles VIII in Fig. 8 is a view in the direction of the arrow VIII in FIG.
Fig. 9 in Draufsicht die Struktur des Plattenteiles nach Fig. 5 im Eckbereich desselben undFig. 9 in plan view, the structure of the plate member of FIG. 5 in the corner region thereof and
Fign. 10a bis 1Oe schematisch unterschiedliche geometrische Formen der Vertiefungen bzw. Öffnungen und/oder der Ansätze.FIGS. 10a to 10e schematically different geometric shapes of the recesses or openings and / or the approaches.
Das in den Figuren 1 und 2 dargestellte erste Ausführungsbeispiel einer Unterlagsplatte 1 zur Auflage von Erzeugnissen während deren Herstellung sowie zur Lagerung derselben in einem Regal o.dgl., besteht aus einem Plattenteil 2, in dem eine Vielzahl von vorzugsweise gleichen, das Plattenteil 2 durchdringende Öffnungen 3 vorgesehen sind. Auf die Oberseite 4 und die Unterseite 5 des Plattenteils 2 ist jeweils eine ebene, geschlossene Deckschicht 6 aufgebracht und mit denselben verbunden.The illustrated in Figures 1 and 2, the first embodiment of a base plate 1 for supporting products during their production and storage of the same in a shelf or the like., Comprises a plate member 2, in which a plurality of preferably the same, the plate member 2 penetrating Openings 3 are provided. On the top 4 and the bottom 5 of the plate member 2, a flat, closed cover layer 6 is applied in each case and connected to the same.
Bei dem in den Figuren 3 und 4 dargestellten zweiten Ausführungsbeispiel einer Unterlagsplatte 7 besteht dieselbe aus zwei gleichen, wechselseitig aufeinander angeordneten und miteinander verbundenen Plattenteilen 8, wobei jedes Plattenteil 8 einerseits eine ebene, geschlossene Seite 9 und andererseits eine Vielzahl von Vertiefungen 10 aufweist. Nach dem wechselseitigen Aufeinanderlegen und Verbinden beider Plattenteile 8 bilden die ebenen, geschlossenen Seiten 9 der Plattenteile 8 die Oberseite 11 und die Unterseite 12 der Unterlagsplatte 7. Die Figuren 5 bis 9 zeigen ein drittes Ausführungsbeispiel einer Unterlagsplatte 13, die ebenfalls aus zwei gleichen, wechselseitig aufeinander angeordneten und miteinander verbundenen Plattenteilen 14 besteht. Dabei weist jedes Plattenteil 14 einerseits ebenfalls eine ebene, geschlossene Seite 15 und andererseits eine Struktur 16 auf, die aus einer Vielzahl von Vertiefungen 17 und einer Vielzahl von vorstehenden Ansätzen 18 besteht. Die vorstehenden Ansätze 18 des einen Plattenteils 14 greifen nach dem wechselseitigen Aufeinanderlegen und Verbinden beider Plattenteile 14 in die Vertiefungen 17 des anderen Plattenteils 14 formschlüssig ein, wobei dabei die ebenen, geschlossenen Seiten 15 der Plattenteile 14 die Oberseite 19 und die Unterseite 20 der Unterlagsplatte 13 bilden.In the second embodiment of a base plate 7 shown in Figures 3 and 4, it consists of two identical, mutually superimposed and interconnected plate members 8, each plate member 8 on the one hand a flat, closed side 9 and on the other hand, a plurality of recesses 10 has. After the mutual juxtaposition and joining of both plate parts 8, the flat, closed sides 9 of the plate parts 8 form the upper side 11 and the lower side 12 of the underlay plate 7. Figures 5 to 9 show a third embodiment of a base plate 13, which also consists of two identical, mutually superimposed and interconnected plate parts 14. In this case, each plate member 14 on the one hand also on a flat, closed side 15 and on the other hand, a structure 16, which consists of a plurality of recesses 17 and a plurality of protruding lugs 18. The projecting lugs 18 of a plate member 14 engage after the mutual juxtaposition and joining of both plate members 14 in the recesses 17 of the other plate member 14 form-fitting, wherein the flat, closed sides 15 of the plate members 14, the top 19 and the bottom 20 of the base plate thirteenth form.
Zur Zentrierung beider Plattenteile 14 beim wechselseitigen Zusammensetzen und zur weiteren Erhöhung der Stabilität der Unterlagsplatte 13 sind die Vertiefungen 17 und die vorstehenden Ansätze 18 konisch ausgebildet, wobei zur Gewichtsersparnis in den vorstehenden Ansätzen 18 weitere Vertiefungen 21 vorgesehen bzw. eingeformt sind.For centering of both plate members 14 in mutual assembly and further increase the stability of the base plate 13, the recesses 17 and the protruding projections 18 are conical, with 18 further recesses 21 are provided or molded to save weight in the above approaches.
Vorzugsweise bestehen sämtliche Unterlagsplatten 1, 7, 13 bzw. die Plattenteile 2, 8, 14 bzw. die Deckschichten 6 aus Kunststoff, der natur- und/oder kunstfaserverstärkt ausgebildet sein kann.Preferably, all the base plates 1, 7, 13 and the plate parts 2, 8, 14 and the cover layers 6 made of plastic, which may be formed naturally and / or synthetic fiber reinforced.
Das Verbinden des Plattenteils 2 mit den ebenen, geschlossenen Deckschichten 6, der beiden Plattenteile 8 miteinander bzw. der Plattenteile 14 miteinander kann beispielweise durch Kleben, Schweißen oder sonstige Methoden der Füge- und/oder Verbindungstechnik erfolgen. Wie in den Fign. 10a bis 1Oe dargestellt, können die Öffnungen 3 der Unterlagsplatte 1 bzw. des Plattenteils 2 nach den Fign. 1 und 2, die Vertiefungen 10 der Unterlagsplatte 7 bzw. der Plattenteile 8 nach den Fign. 3 und 4 sowie die Vertiefungen 17 und Ansätze 18 der Unterlagsplatte 13 bzw. der Plattenteile 14 nach den Fig. 5 bis 9 unterschiedliche geometrische Formen aufweisen. Beispielweise können diese wabenförmig (Fig. 10a) / dreieckförmig (Fig. 10b) , rechteckförmig (Fig. 10c) , kreisförmig (Fig. 1Od) , ellipsenförmig (nicht dargestellt) oder auch rautenförmig (Fig. 10e} ausgebildet sein. Selbstverständlich sind auch weitere geometrische Formen sowie auch gemischte geometrische Formen möglich.The joining of the plate part 2 with the flat, closed cover layers 6, the two plate parts 8 with each other or the plate parts 14 with each other can be done for example by gluing, welding or other methods of joining and / or connection technology. As in Figs. 10a to 10e, the openings 3 of the base plate 1 and the plate part 2 according to FIGS. 1 and 2, the recesses 10 of the base plate 7 and the plate parts 8 according to FIGS. 3 and 4 and the recesses 17 and lugs 18 of the base plate 13 and the plate parts 14 according to FIGS. 5 to 9 have different geometric shapes. For example, these may be honeycomb-shaped (Fig. 10a) / triangular (Fig. 10b), rectangular (Fig. 10c), circular (Fig. 10d), elliptical (not shown), or diamond-shaped (Fig other geometric shapes as well as mixed geometric shapes possible.
Die erfindungsgemäßen Unterlagsplatten 1, 7, 13 zeichnen sich u.a. dadurch aus, dass diese im Gegensatz zu den bereits beschriebenen herkömmlichen Unterlagsplatten nicht aus Vollmaterial bestehen. Durch die Verwendung von Kunststoffen und die Vielzahl von Öffnungen 3 bzw. Vertiefungen 10, 17, 21 wird eine enorme Gewichtsreduzierung erreicht, wodurch die Formanlagen, auf denen die Unterlagsplatten 1, 7, 13 eingesetzt werden, geschont werden. Neue Formanlagen und auch Regale können infolge geringerer Belastungen durch die Gewichtreduzierung bei deren Konstruktion bereits kostengünstiger ausgelegt werden.The underlay boards 1, 7, 13 according to the invention are characterized i.a. characterized in that they do not consist of solid material in contrast to the already described conventional backing plates. Through the use of plastics and the plurality of openings 3 and depressions 10, 17, 21 an enormous weight reduction is achieved, whereby the molding plants on which the base plates 1, 7, 13 are used, are spared. New molds and shelves can be designed more cost-effective due to lower loads by the weight reduction in their construction.
Die besondere Ausbildung der Plattenteile 2, 8, 14 mit den Öffnungen 3 bzw. Vertiefungen 10, 17, 21 unterschiedlichster Geometrien sorgt für eine sehr hohe Stabilität der Unterlagsplatten 1, 7, 13 aus Kunststoff, durch die bei maximaler Belastung eine maximale Durchbiegung in der Mitte der Unterlagsplatten 1, 7, 13 innerhalb der erforderlichen Toleranzen gewährleistet ist und auch ein hoher Lebenszyklus erreicht wird. Dadurch, dass die Unterlagsplatten 1, 7, 13 bzw. die Plattenteile 2, 8, 14 durch Strangpressen, Extrusion, Druckgießen, Spritzgießen oder Spritzprägen erstellt werden, können zudem die Produktionsvorgänge kostengünstiger gestaltet werden.The special design of the plate parts 2, 8, 14 with the openings 3 and depressions 10, 17, 21 of different geometries ensures a very high stability of the base plates 1, 7, 13 made of plastic, through which at maximum load a maximum deflection in the Center of the backing plates 1, 7, 13 is guaranteed within the required tolerances and also a high life cycle is achieved. The fact that the base plates 1, 7, 13 and the plate parts 2, 8, 14 are created by extrusion, extrusion, die casting, injection molding or injection compression, production processes can also be made more cost-effective.
Eine weitere Kosteneinsparung durch die erfindungsgemäßen Unterlagsplatten 1, 7, 13 wird bei den Transportkosten erreicht, da u.a. durch die Gewichtseinsparung an den Unterlagsplatten 1, 7, 13 Energie eingespart wird. Auch während des Herstellungsprozesses wird durch die Gewichtseinsparung zusätzlich Energie eingespart.A further cost savings through the underlay boards 1, 7, 13 according to the invention is achieved in the transport costs, as u.a. Energy is saved by the weight savings on the base plates 1, 7, 13. During the manufacturing process, additional energy is saved by saving weight.
Es versteht sich von selbst, dass die zuvor beschriebene Anwendung der Unterlagsplatten 1, 7, 13 nur ein Beispiel darstellt. Selbstverständlich können die Unterlagsplatten 1, 7, 13 auch anderweitig verwendet werden. It goes without saying that the above-described application of the base plates 1, 7, 13 represents only one example. Of course, the base plates 1, 7, 13 can also be used elsewhere.

Claims

Patentansprüche claims
1. Unterlagsplatte zur Auflage von Erzeugnissen während deren Herstellung sowie zur Lagerung derselben in einem Regal o.dgl,, dadurch gekennzeichnet, dass die Unterlagsplatte (1) aus einem Plattenteil (2) besteht/ in dem eine Vielzahl von vorzugsweise gleichen, das Plattenteil (2) durchdringende Öffnungen (3) vorgesehen sind, und dass auf die Oberseite (4) und die Unterseite (5) des Plattenteils (2) jeweils eine ebene, geschlossene Deckschicht (6) aufgebracht und mit denselben verbunden ist.1. base plate for supporting products during their production and for storing the same in a rack or the like ,, characterized in that the base plate (1) consists of a plate part (2) / in which a plurality of preferably same, the plate part ( 2) penetrating openings (3) are provided, and that on the upper side (4) and the underside (5) of the plate part (2) each have a flat, closed cover layer (6) is applied and connected to the same.
2. Unterlagsplatte zur Auflage von Erzeugnissen während deren Herstellung sowie zur Lagerung derselben in einem Regal o.dgl., dadurch gekennzeichnet, dass die Unterlagsplatte (7) aus zwei gleichen, wechselseitig aufeinander angeordneten und miteinander verbundenen Plattenteilen (8) besteht, wobei jedes Plattenteil (8) einerseits eine ebene, geschlossene Seite (9) und andererseits eine Vielzahl von Vertiefungen (10) aufweist, und wobei nach dem wechselseitigen Aufeinanderlegen und Verbinden beider Plattenteile (8) die ebenen, geschlossenen Seiten (9) der Plattenteile (8) die Oberseite (11) und die Unterseite (12) der Unterlagsplatte (7) bilden.2. Base plate for supporting products during their production and storage thereof in a shelf or the like., Characterized in that the base plate (7) consists of two same, mutually superimposed and interconnected plate parts (8), each plate member (8) on the one hand a flat, closed side (9) and on the other hand a plurality of recesses (10), and wherein after the mutual juxtaposition and joining of both plate parts (8), the flat, closed sides (9) of the plate parts (8) Form the top (11) and the bottom (12) of the base plate (7).
3. Unterlagsplatte zur Auflage von Erzeugnissen während deren Herstellung sowie zur Lagerung derselben in einem Regal o.dgl., dadurch gekennzeichnet, dass die Unterlagsplatte (13) aus zwei gleichen, wechselseitig aufeinander angeordneten und miteinander verbundenen Plattenteilen (14) besteht, wobei jedes Plattenteil (14) einerseits eine ebene, geschlossene Seite (15) und andererseits eine Struktur (16) aufweist, die aus einer Vielzahl von Vertiefungen (17) und einer Vielzahl von vorstehenden Ansätzen (18) besteht, und dass die vorstehenden Ansätze (18) des einen Plattenteils (14) nach dem wechselseitigen Aufeinanderlegen und Verbinden beider Plattenteile (14) in die Vertiefungen (17) des anderen Plattenteils (14) formschlüssig eingreifen und die ebenen, geschlossenen Seiten (15) der Plattenteile (14) die Oberseite (19) und die Unterseite (20) der Unterlagsplatte (13) bilden.3. Base plate for supporting products during their production and storage thereof in a shelf or the like., Characterized in that the base plate (13) consists of two same, mutually superposed and interconnected plate parts (14), wherein each plate member (14) on the one hand a flat, closed side (15) and on the other hand, a structure (16) consisting of a plurality of recesses (17) and a plurality of projecting lugs (18), and in that the projecting lugs (18) of one plate part (14) engage in positive engagement after the mutual juxtaposition and joining of both plate parts (14) into the depressions (17) of the other plate part (14); closed sides (15) of the plate parts (14), the top (19) and the bottom (20) of the base plate (13) form.
4. Unterlagsplatte nach Anspruch 3, dadurch gekennzeichnet, dass, die Vertiefungen (17) und die vorstehenden Ansätze (18) konisch ausgebildet sind.4. underlay plate according to claim 3, characterized in that, the recesses (17) and the protruding projections (18) are conical.
5. Unterlagsplatte nach Anspruch 3 oder 4, dadurch gekennzeichnet, dass in den vorstehenden Ansätzen (18) weitere Vertiefungen (21) vorgesehen sind.5. Base plate according to claim 3 or 4, characterized in that in the above lugs (18) further recesses (21) are provided.
6. Unterlagsplatte nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass die Vertiefungen (10, 17) bzw. die Öffnungen (3) und die vorstehenden Ansätze (18) wabenförmig ausgebildet sind.6. base plate according to one of claims 1 to 5, characterized in that the recesses (10, 17) or the openings (3) and the protruding projections (18) are honeycomb-shaped.
7. Unterlagsplatte nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass die Vertiefungen (10, 17) bzw. die Öffnungen (3) und die vorstehenden Ansätze (18) dreieckförmig ausgebildet sind.7. Base plate according to one of claims 1 to 5, characterized in that the recesses (10, 17) or the openings (3) and the protruding projections (18) are triangular in shape.
8. Unterlagsplatte nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass die Vertiefungen (10, 17) bzw. die Öffnungen (3) und die vorstehenden Ansätze (18) rechteckförmig ausgebildet sind.8. Base plate according to one of claims 1 to 5, characterized in that the recesses (10, 17) or the openings (3) and the protruding projections (18) are rectangular.
9. Unterlagsplatte nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass die Vertiefungen (10, 17) bzw. die Öffnungen (3) und die vorstehenden Ansätze (18) kreis- oder ellipsenförmig ausgebildet sind.9. underlay plate according to one of claims 1 to 5, characterized in that the recesses (10, 17) or the Openings (3) and the protruding projections (18) are formed circular or elliptical.
10. Unterlagsplatte nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass die Vertiefungen (10, 17) bzw. die Offnungen (3) und die vorstehenden Ansätze (18) rautenförmig ausgebildet sind.10. Underlay plate according to one of claims 1 to 5, characterized in that the recesses (10, 17) or the openings (3) and the protruding projections (18) are diamond-shaped.
11. Unterlagsplatte nach einem der Ansprüche 1 bis 10, dadurch gekennzeichnet, dass die Unterlagsplatte (1, 7, 13) bzw. die Plattenteile (2, 8, 14) aus Kunststoff bestehen.11. Underlay plate according to one of claims 1 to 10, characterized in that the base plate (1, 7, 13) or the plate parts (2, 8, 14) consist of plastic.
12. Unterlagsplatte nach Anspruch 11, dadurch gekennzeichnet, dass der Kunststoff natur- und/oder kunstfaserverstärkt ausgebildet ist. 12. base plate according to claim 11, characterized in that the plastic is formed natural and / or synthetic fiber reinforced.
EP09736154A 2008-09-17 2009-09-16 Bed plate for placement of products during the manufacture thereof and for storing the same in a shelf or the like Active EP2337660B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102008047456A DE102008047456A1 (en) 2008-09-17 2008-09-17 Base plate for supporting products during their production and for storing them on a shelf or the like
PCT/EP2009/061999 WO2010031786A1 (en) 2008-09-17 2009-09-16 Bed plate for placement of products during the manufacture thereof and for storing the same in a shelf or the like

Publications (2)

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EP2337660A1 true EP2337660A1 (en) 2011-06-29
EP2337660B1 EP2337660B1 (en) 2012-04-25

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EP (1) EP2337660B1 (en)
AT (1) ATE554900T1 (en)
DE (2) DE102008047456A1 (en)
WO (1) WO2010031786A1 (en)

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DE202018101309U1 (en) 2018-03-08 2018-03-16 PCM Management GmbH Base plate for the application of semi-finished products, in particular concrete blocks and the like. during their production and storage of the same in a shelf or the like.

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WO2010031786A1 (en) 2010-03-25
EP2337660B1 (en) 2012-04-25
DE102008047456A1 (en) 2010-03-25
ATE554900T1 (en) 2012-05-15
DE202008018023U1 (en) 2011-04-14

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