EP2241715B2 - Porte d'habitation avec matière synthétique fibreuse renforcé et procédé de fabrication - Google Patents

Porte d'habitation avec matière synthétique fibreuse renforcé et procédé de fabrication Download PDF

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Publication number
EP2241715B2
EP2241715B2 EP10159045.3A EP10159045A EP2241715B2 EP 2241715 B2 EP2241715 B2 EP 2241715B2 EP 10159045 A EP10159045 A EP 10159045A EP 2241715 B2 EP2241715 B2 EP 2241715B2
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EP
European Patent Office
Prior art keywords
profile
door leaf
fiber
door
frame
Prior art date
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Application number
EP10159045.3A
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German (de)
English (en)
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EP2241715B1 (fr
EP2241715A3 (fr
EP2241715A2 (fr
Inventor
Peter Beier
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Hoermann KG Eckelhausen
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Hoermann KG Eckelhausen
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Application filed by Hoermann KG Eckelhausen filed Critical Hoermann KG Eckelhausen
Publication of EP2241715A2 publication Critical patent/EP2241715A2/fr
Publication of EP2241715A3 publication Critical patent/EP2241715A3/fr
Publication of EP2241715B1 publication Critical patent/EP2241715B1/fr
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Classifications

    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70—Door leaves
    • E06B3/7015—Door leaves characterised by the filling between two external panels
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B1/00—Border constructions of openings in walls, floors, or ceilings; Frames to be rigidly mounted in such openings
    • E06B1/04—Frames for doors, windows, or the like to be fixed in openings
    • E06B1/32—Frames composed of parts made of different materials
    • E06B1/325—Frames composed of parts made of different materials comprising insulation between two metal section members
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/04—Wing frames not characterised by the manner of movement
    • E06B3/263—Frames with special provision for insulation
    • E06B3/26301—Frames with special provision for insulation with prefabricated insulating strips between two metal section members
    • E06B3/26303—Frames with special provision for insulation with prefabricated insulating strips between two metal section members with thin strips, e.g. defining a hollow space between the metal section members
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70—Door leaves
    • E06B3/72—Door leaves consisting of frame and panels, e.g. of raised panel type
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70—Door leaves
    • E06B3/72—Door leaves consisting of frame and panels, e.g. of raised panel type
    • E06B3/725—Door leaves consisting of frame and panels, e.g. of raised panel type with separate hollow frames, e.g. foam-filled
    • E06B3/726—Door leaves consisting of frame and panels, e.g. of raised panel type with separate hollow frames, e.g. foam-filled of metal
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B1/00—Border constructions of openings in walls, floors, or ceilings; Frames to be rigidly mounted in such openings
    • E06B1/70—Sills; Thresholds
    • E06B2001/707—Thresholds with special provision for insulation
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/04—Wing frames not characterised by the manner of movement
    • E06B3/26—Compound frames, i.e. one frame within or behind another
    • E06B3/2605—Compound frames, i.e. one frame within or behind another with frames permanently mounted behind or within each other, each provided with a pane or screen
    • E06B2003/2625—Compound frames, i.e. one frame within or behind another with frames permanently mounted behind or within each other, each provided with a pane or screen with different frames made from different materials
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70—Door leaves
    • E06B3/7015—Door leaves characterised by the filling between two external panels
    • E06B2003/7026—Door leaves characterised by the filling between two external panels of granular type

Definitions

  • the invention relates to a front door for an exterior of a building with at least one profile strip, as shown in DE 296 17 479 U1 , of the EP 1 568 842 B1 as well as the EP 1 780 368 A2 is known.
  • the DE 296 17 479 U1 discloses a front door with a front door leaf, in which aluminum profiles a door leaf frame is made and on the door leaf frame motif plates are mounted. Between the motif plates filling elements for heat and / or sound insulation can be provided.
  • a door leaf door is described for a front door, which identifies a door leaf frame made of light metal profiles.
  • a sandwich panel is held as a door panel, which is formed of a motif plate and a cover plate and insulation material in between.
  • the EP 1 780 368 A2 discloses a front door with a front door leaf with door leaf frame, in which a door panel is inserted, which has a motif plate.
  • All doors described above have in common that they are usually made so that a most peripheral door leaf frame is provided on which the fittings are arranged.
  • the door leaf frame is formed of a light metal such as an aluminum alloy.
  • Sandwich panels are usually introduced into the door leaf frame, as for example in the DE 296 17 479 U1 is disclosed.
  • the door leaf frame in addition connecting webs of poorly heat conductive material in order to avoid thermal bridges.
  • Doors have a variety of features that they need to meet, including: a. they should have a thermal insulation.
  • Front doors in which a sandwich panel is inserted in a door leaf frame of light metal must be additionally provided for thermal insulation with connecting webs of a material that conducts heat bad. This is costly to produce and increases costs compared to doors that do not require such heat-insulating measures, such as interior doors.
  • the thermal insulation is ensured to a large extent by the insulating material of the sandwich panel whose thickness leads to a high door leaf depth in addition to the frame thickness.
  • Front doors should be designed in their construction but such that they oppose external influences such as a break-in attempt or natural forces the highest possible resistance, so as to prevent damage or at least complicate. Flexible components on the front door do not contribute to this.
  • front doors should have the highest possible thermal insulation capacity, since weak points that allow higher heat to flow out of the building than their immediate surroundings have a negative impact on the energy efficiency of the building.
  • Such vulnerabilities are generally found on the roof, windows and exterior doors. Therefore, especially these components should have a particularly good thermal insulation.
  • WO 2004/065742 A2 discloses a door leaf frame with a hollow profile element with fiber reinforced plastic material.
  • WO 01/04448 A1 a door leaf frame profile is described, which is formed of fiber-reinforced plastic material.
  • CH 656 669 A5 discloses a door frame which is constructed of a plurality of profile elements, which are interconnected by connecting webs.
  • the connecting webs are arranged one behind the other and formed of fiber-reinforced plastic material.
  • U1 is a frame profile strip of fiber-reinforced plastic material described.
  • US 5 584 157 A shows a constructed from a plurality of profile elements door frame, where the mounting posts and the covers are made of fiber-reinforced plastic material.
  • the object of the invention is therefore to provide a front door, which has a high resistance and the highest possible thermal insulation.
  • the invention proposes that at least one profile strip, which is located on the front door, has at least one profile region, which is formed from a fiber-reinforced plastic material.
  • Fiber reinforced plastic material is a material that consists of reinforcing fibers and a plastic matrix.
  • the fibers may be, for example, glass fibers or carbon fibers, but other types of fibers are known.
  • the matrix surrounds the fibers bound to the matrix by adhesive and / or cohesive forces.
  • the reinforcing fibers are characterized by having high specific strengths and stiffnesses. Without the matrix material, however, these high specific strengths and stiffnesses are not usable, only by a suitable combination of fiber and matrix material creates a new construction material.
  • this construction material can be individually adjusted via a variety of parameters.
  • different fiber or matrix materials can be used, the fiber angle can be adjusted, the layer order can be changed, or the fiber volume fraction can be increased or decreased depending on the desired properties.
  • the profile strips can tailor-make power flow.
  • plastic materials In addition to the strength, plastic materials generally have a low thermal conductivity and can therefore provide effective thermal insulation in conjunction with other thermal insulation devices.
  • the fiber-reinforced plastic material can advantageously be produced in a pultrusion technique for use in a profile region of a front door, since profiles can be produced in complicated shapes by this technique.
  • the fiber reinforced plastic material is a carbon fiber composite material characterized by lower weight compared to fiber composites of other fiber types.
  • This is particularly advantageous for front doors, which are often particularly bulky and heavy.
  • the use of light materials reduces the weight and simplifies the operation of the front door.
  • clamping and injury risks when slamming the front door can be reduced, since on the one hand a small impulse occurs, on the other hand profile strips in their stiffness in the transverse and longitudinal direction can be adjusted.
  • the front door has a front door leaf with a door leaf frame, wherein the door leaf frame has at least one Tublattrahmenholm formed by one of the profile strips.
  • the door leaf frame has at least one Tublattrahmenholm formed by one of the profile strips.
  • at least one partial profile region of at least one door leaf frame spar is manufactured from the fiber-reinforced plastic material.
  • At least the vertically arranged door leaf frame spars are made wholly or partly of fiber-reinforced plastic material. In them, not only in the case of an external influence such as a burglary, but generally in operation, the greatest force acts, which is why a material with high rigidity and strength is preferably used in this area. For example, forces are introduced via hinges, locks or other fittings in the vertical door leaf frame spars.
  • the profile strip which forms a door leaf frame spar, preferably comprises a second profile area designed as a hollow profile, which is either formed integrally with the first profile area of the fiber-reinforced plastic material or which is formed from a metal, in particular light metal, more particularly an aluminum alloy.
  • This second profile region is preferably fastened to the first profile region, more particularly, it is positively secured thereto.
  • Some particularly suitable high quality fiber reinforced plastic materials such as e.g. CFRPs are relatively expensive compared to metal alloys used in home door construction. Therefore, it is advantageous to manufacture only a part of the moldings in Pultrusionstechnik from this material.
  • the profile region of the door leaf frame spars formed of fiber-reinforced plastic material preferably forms a bevelled or rounded rebate region at least on the lock-side end side of the front door leaf.
  • This has the technical effect that the front door, despite its robust and stable features looks filigree. By rounding the front door seems much easier and more filigree. It can also be built much thicker without the front door leaf canted in the operation of the front door with narrow door columns on the door frame. Due to the bevel or rounding of the fold area, the front door looks even with thicker training light and delicate. Door gap dimensions can be reduced so that heat loss through door gaps is reducible and a high quality appearance is created.
  • Fig. 1 shows a horizontal cross section through a used as the outer end 8 of a building (not shown) door 10 with front door elements 11 in the form of a Haustblatts 12 and a door frame 14th
  • the door frame 14 comprises a plurality Zargenholme 16, of which Fig. 1 only the vertically arranged Zargenholme the front door 10 are shown. You can see the lock-side Zargenholm 18 on the left in Fig. 1 and the band-side Zargenholm 20 on the right side of the Fig. 1 ,
  • the lock-side Zargenholm 18 includes a first profile strip 22.
  • the first profile strip 22 has a plurality of hollow profile elements 24, 24 ', 24 ", 26 on.
  • the first hollow profile element 24, 24 ', 24 " is formed larger than the second hollow profile element 26.
  • the first hollow profile element 24, 24', 24" can, as in FIG Fig. 1 shown by dash-dotted lines, in different sizes (hollow profile elements 24, 24 ', 24 "), depending on the need and construction of the masonry, are made.
  • the second hollow profile element 26 has an abutment mechanism 30 for a lock 31 arranged on the front door leaf 12.
  • the two hollow profile elements 24, 26 are preferably made of a metal, namely here a light metal, more precisely an aluminum alloy.
  • the hollow profile elements 24, 24 ', 24 ", 26 are connected to one another via a plurality of connecting webs 32, 34.
  • the connecting webs 32, 34 are made of fiber-reinforced plastic material 35.
  • a carbon fiber composite material serves as a fiber-reinforced plastic material 35.
  • a first connecting web 32 has a folded area shape 32b a bevelled or curved shape, wherein the slope reinforces toward the outer region 36 of the front door 10.
  • a second connecting web 34 which is located on the wall side of the door frame 14, has a straight profile web, which is flush with the wall-side profile walls of the hollow profile elements 24, 24 ', 24 ", 26 extends.
  • a first cavity 38 which is formed by the connection of the hollow profile elements 24, 24 ', 24 ", 26 with the connecting webs 32, 34, is foamed with an insulating material 39, such as foam insulation, in particular PU foam.
  • the connecting webs 32, 34 have at their ends first dovetail-like projections 40 with which the connecting webs 32, 34 are positively engaged with trapezoidal groove formations on the hollow profile elements 24, 24 ', 24 ", 26.
  • the first hollow profile element 24, 24 ', 24 "comprises a first groove 42, into which a first seal 44 can engage.
  • the first seal 44 serves as an outer seal and engages on an outer edge region of the front door leaf 12.
  • the band-side frame member 20 is formed by a second profile strip 46, which is formed substantially identical to the first profile strip 22.
  • a second profile strip 46 is formed substantially identical to the first profile strip 22.
  • One difference is that in the second hollow profile element 26 of the second profile strip 46 as a fitting 47 no thrust mechanism 30, but a first part 48 of a pivot mechanism 50, which is designed as a door hinge 51 is located.
  • the pivoting mechanism 50 includes a concealed hinge system, as more particularly disclosed in the German patent application DE 10 2009 004 210.5-23 is described. This patent application is incorporated by reference into the present application. It is expressly made to this non-prepublished German patent application for more details of the door hinge 51.
  • the front door leaf 12 has, on the lock side, a door latch 54 arranged on an inner region 52 and on the outer region 36 a rosette 55. In embodiments not shown, a front door handle is provided.
  • the front door leaf 12 has as a supporting or supporting element on a door leaf frame 57 formed of a plurality of door leaf frame beams 56.
  • the door leaf frame spars 56 are formed from further profile strips 58, 58a. More accurate the front door leaf 12 includes a third profile strip 58 on the lock side and a fourth profile strip 58 a on the hinge side.
  • the third profile strip 58 forms a lock-side end face 59 of the front door leaf 12 and comprises a plurality of profile areas 60, 62.
  • a first profile area 60 and a second profile area 62 are provided.
  • the first profile area 60 is in form engagement with the second profile area 62.
  • the second profile area 62 is formed from a light metal, namely an aluminum alloy, and has a lock receiving area for receiving the lock 31. It includes a second groove 66 which receives a second seal 68.
  • the first profile region 60 of the third profile strip 58 has a first and a second strip element 74, 76.
  • the first strip element 74 is larger than the second strip element 76.
  • the first strip element 74 comprises two second dovetail-like projections 78 with which the two profile regions 60, 62 are fastened to one another in a form-fitting manner.
  • the first strip element 74 Towards the outside area 36 of the front door leaf 12, the first strip element 74 has a third groove 80, by means of which the first strip element 74 encloses a first plate 82 in the form of a motif plate 83 of the front door leaf 12.
  • the motif plate 83 essentially forms a first broad side 84 of the front door leaf 12.
  • the first plate 82 is bent in the area in which it is enclosed by the first strip element 74 via the third groove 80 to the interior 86 of the Haustblatts 12.
  • the first strip element 74 has a rounding 88 in a folded region 89 and thus forms a convex end region 90.
  • the front door leaf 12 further comprises a second plate 92 in the form of a cover plate 94, which essentially forms a second broad side 96 of the Haustblatts 12.
  • the second plate 92 encloses and is supported by the second profile region 62.
  • the third profile strip 58 forms a spacer device 98, which holds the two plates 84, 96 forming the broad sides 84, 96 spaced. She forms with the plate 82 a box 100 of a box-lid construction 102 which is closed by the second plate 92 as a lid 104.
  • a fourth groove 106 In the rounding 88 is a fourth groove 106. In this fourth groove 106, a third seal 108 is introduced.
  • the front door panel 12 further includes a thermal insulation device 112 to thermally isolate the exterior 36 from the interior 52.
  • the thermal insulation device 112 usually has a plurality of insulating material layers 114 or insulation layers.
  • the Dämmstofflagen 114 are part of a door panel 115 for the front door leaf 12th
  • the first strip element 74 and the second strip element 76 of the third profile strip 58 are positively connected to each other.
  • the first strip element 74, the second strip element 76 and the second profile region 62 form a recess 116, in which one of the insulating material layers 114 is positively received and held, which is formed by a vacuum insulation panel 118.
  • this vacuum insulation panel has a silicic acid anhydride 120 in the form of pyrogenic or nanoporous silica 122.
  • the band-side frame member 20 is essentially formed by the fourth profile strip 58 a, which is identical to the third profile strip 58 and forms the band-side end face 124.
  • the second profile region 62 of the fourth profile strip 58a does not have the counter-bearing mechanism 30 in its interior, but rather a band-receiving region 126 for a second part 128 of the swivel mechanism 50.
  • the pivot mechanism 50 has a hinge formed by the door hinge 51, which connects the second hollow profile element 26 of the second profile strip 48 with the second profile region 62 of the fourth profile strip 58a.
  • the lock 31 has one or more catch 132, which engages in a corresponding Schnäpperness 134 of the abutment mechanism 30 in the second hollow profile element 26 of the first profile strip 22.
  • a multiple locking device (not shown) provided with a plurality of bars that can be actuated by a key or the like or a motor lock for personal identification for locking and unlocking the front door.
  • the first broad side 84 is smaller, in particular narrower than the second broad side 96.
  • the fold region 89 with the rounding 88 or in an alternative embodiment, not shown, of a bevel is provided as a transition from the narrow first broad side 84 to the broader second broad side 96 .
  • the vacuum insulation panel 96 is formed as a package 136 and extends in the interior 86 of the Haustblatts 12 parallel to the two broad sides 84, 96th
  • the arrangement of the vacuum insulation panel 96 results in two second cavities 138, which are foamed with a foam insulating material 140 forming a further insulating material layer 114.
  • the foam insulating material 140 also foams a fifth groove 142 in the first strip element 74, which opens toward the interior 86 for the purpose of positive reception of the thermal insulation device 112.
  • the thermal insulation device 112 has further components, which are formed from fiber-reinforced plastic material 35 and connect the thermal insulation areas that are in contact with the outer region 36, with areas that are in contact with the inner region 52.
  • the fiber-reinforced plastic material 35 has a very low thermal conductivity, whereby thermal bridges can be avoided, i. It acts as a thermally insulating material.
  • the cavity 38 is additionally foamed by a foam insulation 142, so as to increase the thermal insulation capacity of the door frame 14 even further.
  • the vacuum insulation panel 118 acts as a thermal insulation panel.
  • the vacuum insulation panel 118 is formed by flowable nanoporous insulating material 148, which has been filled as a particle medium in a film 150, which defines the basic shape of the package 136 as a shell 152 or envelope. Subsequently, the shell 152 is evacuated to press firmly against the particle medium. The package 136 thus has a vacuum.
  • Such a thermal insulation board has a much higher thermal insulation value than conventional foam insulation. Therefore, the thermal insulation function of the front door leaf 12 is increased by a multiple by the use of such a thermal insulation board.
  • the first strip element 74 of the first profile area 60 in the front door leaf 12 is likewise formed from fiber-reinforced plastic material 35. This prevents on the one hand because of the low thermal conductivity of this material, a thermal bridge, on the other hand it makes the front door leaf 12 due to the mechanical properties of the fiber-reinforced plastic material 35 particularly in this area resistant. Especially this area is particularly stressed during operation.
  • the first connecting web 32 of the frame spar 16 is formed from the fiber-reinforced plastic material 35, the total area of the front door 10 is extremely robust and resistant.
  • the first strip element 74 of the third profile strip 58 and the first connecting web 32 of the Zargenholmes 16 are rounded - rounded 88 - and have a mutually complementary shape.
  • This shape is designed such that the front door leaf 12 can be made thicker without the front door leaf 12 canted to the frame member 16.
  • the door gap 156 are widened.
  • this door gap 156 can be kept narrow here due to the improved design, which contributes to the thermal insulation.
  • the rounded shape also reduces the stress on the third seal 92 attached to the first ledge member 74 in the fourth groove 90.
  • the front door 10 has between the Zargenholm 16 and the front door leaf 12 has three seals 44, 68, 108. This results in the door gap 156 in the closed state of the front door 10, two air chambers 1158, 160. By a plurality of air chambers, it is possible to keep the convection of the air low, i. to form a convection barrier, thus hindering the heat exchange. As a result, the thermal insulation capacity of the front door 10 is further improved.
  • the rounding 88 of the first strip element 74 of the third profile strip 58 also causes the front door leaf 12 looks elegant and filigree. It is therefore possible, even thick doors that can absorb a large amount of thermal insulation materials in their interior by their thickness, to look elegant and filigree.
  • Fig. 2 shows a vertical cross section through the front door 10 with the front door leaf 12 and the door frame 14th
  • the front door 10 has a threshold profile 164 of a door sill 166 instead of a frame spar 16.
  • the door sill 166 comprises a third hollow profile element 168 and a Bodeneinstand 170.
  • the third hollow profile element 168 and the Bodeneinstand 170 are fastened by a plurality of fasteners 172, in particular screws, to each other.
  • the third hollow profile element 168 is embedded in the bottom 174 and formed in the example shown here from the fiber-reinforced plastic material 35.
  • the hollow profile element 168 has, in the illustrated example, two hollow chambers 176, 178, which may be reinforced by metal cantilevers 180.
  • the bottom recess 170 comprises an outside area 182 and an inside area 184. Both areas 182, 184 are formed of metal, in particular light metal, such as an aluminum alloy.
  • the outside area 182 has a metal profile element with a projection area 188 with a projection 190 to which a fourth seal 194 attached to the lower front side 192 of the front door leaf 12 abuts.
  • the outside area 182 and the inside area 184 of the bottom fence 170 are connected to each other by a connecting piece 196.
  • the connector 196 has a profile shaped like a dog bone.
  • the fastening elements 172 are covered with a web 198, which is preferably formed from the fiber-reinforced plastic material 35.
  • the front door leaf 12 also has the second seal 68 at the bottom area 176.
  • the in Fig. 1 is shown, the vertical portion of the front door 10 in the bottom portion 176 only two instead of three seals.
  • first strip element 74 in the bottom region 176 does not surround the first plate 82, but here it overlies the first strip element 74.
  • the use of the fiber-reinforced plastic material 35 is in the bottom portion 176 of advantage, since here too, depending on the load, large forces can act, on the other hand, the avoidance of thermal bridges is useful here.
  • the floor area 176 is thereby more robust and resistant, yet thermally insulated.
  • both the outside area 182 and the inside area 184 of the bottom fence 170 are fastened, each with its own fastening element 172, to the third hollow profile element 168.
  • the protrusion 190 of the outside area 182 avoids the ingress of dirt or precipitate over the door sill 166.
  • Fig. 3 and Fig. 4 show a second embodiment of the front door 10 with the front door leaf 12 and the door frame 14, wherein Fig. 3 a horizontal cross section and Fig. 4 a vertical cross section through the front door 10 shows.
  • the first differs from the second embodiment only in that no second strip element 76 is present in the first profile area 60 of the third profile strip 58.
  • the vacuum insulation panel 96 is not held in a form-fitting manner between the first profile area 60 and the second profile area 62, but is preferably fastened to the second profile area 62 in a material-locking manner. This simplifies production and makes it more cost effective, since a strip element has to be produced less.
  • the two embodiments differ, as in FIG Fig. 4 shown in that the connecting piece 196 is not shaped like a dog bone, but is provided with an annular ridge portion 200.
  • the connector 196 thus fills the entire space 202 between the outside area 182 and the inside area 186 of the bottom panel 170, thus making the structure even more stable.
  • connection profile 206 has a support portion 210 which is complementary to the rounding 88 and is supported thereon.
  • the support region 210 supports a protruding lower edge region 212 of the motif plate 83.
  • Fig. 5 and Fig. 6 show a third embodiment of the front door 10 with the front door leaf 12 and the door frame 14, wherein Fig. 5 a horizontal and Fig. 6 a vertical cross section through the front door 10 shows.
  • the third embodiment differs from the other two embodiments in that the two profile regions 60, 62 of the third profile strip 58 are formed as regions of a one-piece hollow profile 214, which is formed entirely from the fiber-reinforced plastic material 35.
  • the vacuum insulation panel 118 is smaller than in the other two embodiments and attached via an adhesive connection 216 to the second profile portion 62. Because no metallic and therefore no good thermal conductivity Material is more present in the interior 86 of the Haustblatts 12, insulation material can be saved, which makes the structure cheaper.
  • the Bodeneinstand 170 is integrally formed of fiber reinforced plastic material 35.
  • the fasteners 172 are only individually covered with a small, also made of fiber-reinforced plastic material 35 cover 218.
  • the projection 190 is additionally reinforced and sealed with an outer seal 220.
  • the material used contributes to a better thermal insulation and greater robustness of the Bodeneinstands 170.
  • the fiber reinforced plastic material 35 has certain advantages in terms of its resistance and thermal insulation ability to metal materials. In most cases, it is much more expensive. Therefore, it is advantageous if various embodiments are available, which have different proportions of the respective material. Thus, the client can decide after weighing the cost-benefit factor for a suitable solution for him.
  • the connecting webs 32, 34 and the strip elements 74, 76 and the profile region 62 of the third profile strip 58 are formed. Furthermore, also in Pultrusionstechnik the areas 182, 184 of Bodeneinstands 170, the connecting piece 196 and a web 198 are formed.
  • reinforcing fibers are impregnated with resin either in an open or a closed process.
  • the reinforcing fibers are guided via a dipping roller from their positions into a resin trough (also impregnated trough).
  • a Kadier grid ensures the desired distribution of the fibers in the later profile. These are soaked in a resin pan with resin and go through several preform stations, which bring the fiber resin mixture closer and closer to the desired, final shape.
  • the entire reinforcing fibers only come into contact with the resin in the forming tool - but then at elevated pressure.
  • thermosetting plastic is continuously cured at temperatures between 100 and 200 ° C (depending on the material) (hot curing process). For large-volume profiles, care should be taken to ensure that the heat distribution is as constant as possible in order to prevent cracks.
  • the cured profile is then sawn into arbitrarily long pieces. The entire process is performed by a drawing tool z. B. in the form of a caterpillar take-off or reversing hydraulic grippers in motion, which pulls the finished profile and thus the fibers together with the resin and the reinforcing material from the curing tool.
  • the hollow profile elements 24, 26 and the second profile portion 62 of the third profile strip 58 produced by forming are the generic term for all manufacturing processes in which metals are purposefully plastically converted into another shape.
  • the volume before and after the forming is the same; the mass and cohesion of the material are retained during forming.
  • cold and hot forming recrystallization regularly occurs, which counteracts solidification of the material. Cold forming refers to a deformation below the recrystallization temperature. In her case, it comes to a solidification with reduced toughness.
  • the two hollow profile elements 24, 26 are connected via form engagement with connecting webs 32, 34 to the first profile strip 22, which forms an element of the door frame 14.
  • the resulting first cavity between the two Hollow profile elements 24, 26 and the connecting webs 32, 34 is foamed with an insulating material 39.
  • first and second strip elements 74, 76 are connected to the first profile area 60 of the third profile strip 58.
  • the first profile region 60 thus formed is connected to the second profile region 62 to form the third profile strip 58 via a form engagement.
  • one of the two plates 82, 92, e.g. the motif plate 83 mounted to form the box 100 of the box-lid construction 102.
  • the vacuum insulation panel 118 is inserted, a foam insulation 140 is introduced, and then the box 100 is fitted with a second panel 92, e.g. closed in the form of a cover plate 94.
  • a foam insulation 140 is introduced, and then the box 100 is fitted with a second panel 92, e.g. closed in the form of a cover plate 94.
  • fittings such as the lock 31, the door hinges 51, the abutment mechanism 30, the swing mechanism 50, the door latch 54 and the rosette 55 are attached.
  • seals 44, 68, 108, 194 are inserted into the corresponding grooves. This step can also be done before cutting the raw profiles.
  • the door is delivered to the construction site and installed there.

Landscapes

  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Securing Of Glass Panes Or The Like (AREA)
  • Wing Frames And Configurations (AREA)
  • Refrigerator Housings (AREA)
  • Special Wing (AREA)
  • Building Environments (AREA)

Claims (2)

  1. Porte de maison d'habitation (10) pour la fermeture externe (8) d'un bâtiment comportant au moins une baguette profile, au moins une baguette profilée comportant une zone profilée (60) qui est réalisée en un matériau synthétique renforcé par des fibres (35), la porte de maison d'habitation (10) comportant un châssis dormant (14) équipé de longerons de châssis dormant (16), un longeron du châssis dormant coté serrure (18) des longerons de châssis dormant (16) étant formé par une première baguette profilée (22) ayant la zone profilée en un matériau synthétique renforcé par des fibres (35), et un longeron du châssis dormant coté paumelle (20) des longerons de châssis dormant (16) étant formé par une deuxième baguette profilée (46) ayant la zone profilée en un matériau synthétique renforcé par des fibres (35), la deuxième baguette profilée (46) étant formée sensiblement identiquement avec la première baguette profilée (22), les baguettes profilées (22, 46) formant le longeron du châssis dormant coté serrure et le longeron du châssis dormant coté paumelle (16, 18, 20) respectivement comportant plusieurs éléments profilés creux (24, 26) sous forme d'un premier élément profilé creux (24) et d'un deuxième élément profilé creux qui sont reliés l'un à l'autre par des traverses de liaison (32, 34),
    les traverses de liaison (32, 34) étant réalisées dans le matériau synthétique renforcé par des fibres (35) et formant avec les éléments profilés creux (24, 26) réalisés de préférence en un métal et plus préférentiellement en un métal léger tel que des alliages d'aluminium ou similaire un volume creux (38) qui est moussé ou rempli d'un matériau isolant moussé (142), en particulier de la mousse de polyuréthane, la porte de maison d'habitation (10) comportant un battant de porte de maison d'habitation (12) ayant un cadre du battant de porte (57), ledit cadre du battant de porte (57) comportant au moins un longeron de cadre du battant de porte (56) formé par une des baguettes profilées, au moins une zone profilée partielle d'au moins un longeron de cadre du battant de porte (56) étant réalisée en ledit matériau synthétique renforcé par des fibres, au moins des longerons de cadre du battant de porte (56) destinés à être disposés verticalement étant fabriqués en tout ou en partie en ledit matériau synthétique renforcé par des fibres,
    le deuxième élément profilé creux (26) du longeron du châssis dormant coté serrure (18) comportant un mécanisme de butée pour une serrure (31) disposée sur le battant de porte de maison d'habitation (12), la serrure (31) comportant un ou plusieurs loqueteaux (132) encliquetables dans un logement correspondant de loqueteau (134) du mécanisme de butée dans le deuxième élément profilé creux (26) de la première baguette profilée (22),
    et étant prévu un dispositif de verrouillage multiple comportant plusieurs verrous actionnables par une clé ou un verrou motorisé pour verrouiller et déverrouiller la porte de maison d'habitation (10) après l'identification de personnes.
  2. Porte de maison d'habitation (10) conforme à la revendication 1,
    caractérisée en ce que le matériau synthétique renforcé par des fibres (35) est obtenu par pultrusion.
EP10159045.3A 2009-04-06 2010-04-01 Porte d'habitation avec matière synthétique fibreuse renforcé et procédé de fabrication Active EP2241715B2 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102009016558 2009-04-06
DE102009032040A DE102009032040A1 (de) 2009-04-06 2009-07-07 Haustür mit faserverstärktem Kunststoffmaterial sowie Herstellverfahren

Publications (4)

Publication Number Publication Date
EP2241715A2 EP2241715A2 (fr) 2010-10-20
EP2241715A3 EP2241715A3 (fr) 2013-08-28
EP2241715B1 EP2241715B1 (fr) 2014-07-16
EP2241715B2 true EP2241715B2 (fr) 2018-02-14

Family

ID=42675120

Family Applications (3)

Application Number Title Priority Date Filing Date
EP10158878.8A Withdrawn EP2241714A3 (fr) 2009-04-06 2010-03-31 Feuille de porte d'habitation dotée d'une zone de pliure biseautée ou arrondie, porte d'habitation en étant pourvue ainsi que procédé de fabrication
EP10159044.6A Not-in-force EP2241713B1 (fr) 2009-04-06 2010-04-01 Feuille de porte avec isolation thermique
EP10159045.3A Active EP2241715B2 (fr) 2009-04-06 2010-04-01 Porte d'habitation avec matière synthétique fibreuse renforcé et procédé de fabrication

Family Applications Before (2)

Application Number Title Priority Date Filing Date
EP10158878.8A Withdrawn EP2241714A3 (fr) 2009-04-06 2010-03-31 Feuille de porte d'habitation dotée d'une zone de pliure biseautée ou arrondie, porte d'habitation en étant pourvue ainsi que procédé de fabrication
EP10159044.6A Not-in-force EP2241713B1 (fr) 2009-04-06 2010-04-01 Feuille de porte avec isolation thermique

Country Status (2)

Country Link
EP (3) EP2241714A3 (fr)
DE (3) DE102009032040A1 (fr)

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DE202011000669U1 (de) 2011-03-23 2012-06-26 Zoran Sencar Schichtaufbau für Türblatt
PL2581540T3 (pl) 2011-10-12 2019-02-28 Hörmann KG Eckelhausen Sposób wytwarzania płyty skrzydła do drzwi do budynku i skrzydło wykonane za pomocą tego sposobu
DE202012013750U1 (de) 2011-10-12 2021-02-25 Hörmann KG Eckelhausen Haustür-Blatt
DE102012106345B4 (de) 2012-07-13 2015-02-26 Hörmann KG Eckelhausen Verfahren zum Herstellen eines Haustür-Türblatts sowie damit hergestelltes Haustür-Türblatt
DE102013100514B4 (de) 2012-11-22 2022-06-23 Hörmann Kg Brandis Tür- oder torelementherstellverfahren sowie tür- oder torelement
CN103753832A (zh) * 2013-12-31 2014-04-30 山东天畅环保工程有限公司 碳纤维拉挤门窗型材生产方法
DE102014105388A1 (de) * 2014-04-15 2015-10-15 Pax Ag Rahmen einer Tür oder eines Fensters
CN104453615B (zh) * 2014-10-09 2016-04-20 驻马店市嵖岈山门业有限公司 铝框门扇的组装方法
DE102016125251A1 (de) 2016-11-28 2018-05-30 Hörmann Kg Brandis Verfahren zum Herstellen eines Türblattes sowie Türblatt
PL3327239T3 (pl) 2016-11-28 2020-08-24 Hörmann Kg Brandis Sposób wytwarzania skrzydła drzwiowego oraz skrzydło drzwiowe

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Also Published As

Publication number Publication date
DE102009032039B4 (de) 2016-03-24
EP2241715B1 (fr) 2014-07-16
DE102009032039A1 (de) 2010-10-07
DE102009032041A1 (de) 2010-10-07
EP2241713A3 (fr) 2013-06-19
EP2241714A3 (fr) 2013-09-04
EP2241713B1 (fr) 2014-07-02
EP2241715A3 (fr) 2013-08-28
EP2241713A2 (fr) 2010-10-20
DE102009032040A1 (de) 2010-10-07
EP2241714A2 (fr) 2010-10-20
EP2241715A2 (fr) 2010-10-20

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