EP2581540B1 - Procédé de fabrication d'un vantail de porte de bâtiment ainsi que vantail pouvant être ainsi fabriqué - Google Patents

Procédé de fabrication d'un vantail de porte de bâtiment ainsi que vantail pouvant être ainsi fabriqué Download PDF

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Publication number
EP2581540B1
EP2581540B1 EP12185538.1A EP12185538A EP2581540B1 EP 2581540 B1 EP2581540 B1 EP 2581540B1 EP 12185538 A EP12185538 A EP 12185538A EP 2581540 B1 EP2581540 B1 EP 2581540B1
Authority
EP
European Patent Office
Prior art keywords
door leaf
door
insulating glass
glass pane
frame
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP12185538.1A
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German (de)
English (en)
Other versions
EP2581540A3 (fr
EP2581540A2 (fr
Inventor
Martin Hörmann
Juergen Oberdiek
Peter Beier
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hoermann KG Brockhagen
Hoermann KG Eckelhausen
Original Assignee
Hoermann KG Brockhagen
Hoermann KG Eckelhausen
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hoermann KG Brockhagen, Hoermann KG Eckelhausen filed Critical Hoermann KG Brockhagen
Priority to PL12185538T priority Critical patent/PL2581540T3/pl
Publication of EP2581540A2 publication Critical patent/EP2581540A2/fr
Publication of EP2581540A3 publication Critical patent/EP2581540A3/fr
Application granted granted Critical
Publication of EP2581540B1 publication Critical patent/EP2581540B1/fr
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Classifications

    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/54—Fixing of glass panes or like plates
    • E06B3/58—Fixing of glass panes or like plates by means of borders, cleats, or the like
    • E06B3/5892—Fixing of window panes in openings in door leaves
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70—Door leaves
    • E06B3/7015—Door leaves characterised by the filling between two external panels
    • E06B2003/7023—Door leaves characterised by the filling between two external panels of foam type

Definitions

  • the invention relates to a method for producing a building door leaf. More particularly, the invention relates to a method of manufacturing a front door panel for a front door to be used as the exterior of a building. Furthermore, the invention relates to a producible with such a method door door leaf, in particular a front door leaf for a door to be used as the outer end of a building door.
  • Front doors are used as the main entrance for buildings, in particular residential buildings. So they have to fulfill several functions. As a main entrance door, the design aspect is very important. In particular, the design should match the appearance of the building. Often an individual design is desired. Therefore, almost all door manufacturers offer a large variety of different designs for their front doors.
  • the front door should provide high insulation and good climate protection, as it serves as the outer closure.
  • the burglar resistance which is described by resistance classes according to DIN V ENV1627, is of increasing importance for house doors.
  • at least resistance class WK2 for house doors is desired.
  • door leaves of front doors in the form of door leaves are usually made such that a door leaf frame and a door panel attached thereto are provided.
  • Examples of corresponding front door leaves as well as for manufacturing processes can be found in the DE 296 17 479 U1 , of the EP 1 568 842 B1 as well as the EP 1 780 368 A2 ,
  • the DE 296 17 479 U1 discloses a front door with a front door leaf in which aluminum profiles a door leaf frame is made and motif plates are attached to the door leaf frame. Between the motif plates filling elements for thermal insulation and / or sound insulation can be provided.
  • a door leaf door is described for a front door, which has a door leaf frame made of light metal profiles.
  • a sandwich panel is held as a door panel, which is formed of a motif plate and a cover plate and insulation material in between.
  • the EP 1 780 368 A2 discloses a front door with a front door leaf with door leaf frame, in which a door panel is inserted, which has a motif plate.
  • All the door door leaves described above are usually made so that a most peripheral door leaf frame is provided on which the fittings are arranged.
  • the door leaf frame is formed of a light metal such as an aluminum alloy.
  • a door leaf filling is used.
  • sandwich panels have cover plates with insulation material in between.
  • a cover plate is a motif plate, which forms an outside broadside of the door leaf and provides an appealing design motif.
  • Another cover plate is, for example, a cover plate, e.g. can form the inner broad side of the front door door leaf.
  • a newer interesting way of manufacturing front door panels is in the DE 10 2009 032 039 A1 , of the DE 10 2009 032 041 A1 as well as the DE 10 2009 032 040 A1 disclosed.
  • the procedure is such that a door leaf frame is constructed in particular of frame profiles, which at least partially comprises profile elements made of fiber-reinforced plastic material, whereby a cavity is created by attaching cover plates on the door leaf frame, which is then foamed.
  • door panel bodies formed from cover panels forming the broad sides of the front door panel and insulating material or insulating material therebetween can be manufactured in two ways.
  • the door panels are made from sandwich panels and then fastened from sandwich panels to a door leaf frame; in the newer manufacturing the cover plates are first attached to the door leaf frame and then the resulting cavity foamed.
  • glazing and motif glazing have been applied to the door leaf bodies to first provide the door leaf body assembly, then to cut out window openings by removing both the cover plates and the insulating material corresponding to the window opening, and then a glazing is inserted into the window opening produced in this way.
  • the finished door panels are obtained from a door panel manufacturer
  • sandwich panels which form the basic structure of the door panels, are made with cover panels and intermediate insulating material, then the desired panel is inserted into this sandwich panel. If several glazings within the door panel desired, more windows are introduced accordingly. Glazing elements are then inserted into these window openings and fastened accordingly, as has been established in decades of door technology.
  • door leaves which are to be provided with individual glazing cut-outs are first produced in such a way that the door leaf body is produced over the entire surface, then a window cut-out is made and only then a glazing is introduced at the window cut-out.
  • a window cut-out is made and only then a glazing is introduced at the window cut-out.
  • a deviation from this established manufacturing method shows the DE 197 18 015 A1 ,
  • a manufacturing method for a front door with door leaf frame and inserted therein door panel is disclosed, wherein the door panel is to be provided with a glazing.
  • a window cutout is already introduced in the manufacture of the door panel, wherein the cover plates are formed from sheets, wherein a window frame is already introduced by a stamping or deep drawing tool in the metal plate and then the window panel is opened by punching or milling.
  • congruent metal plates are stacked together and provided with spacers. A fitting is inserted into the window opening so that this window opening remains free during foaming. Then the foaming takes place between the two metal plates.
  • the sandwich panel is overall produced with embossed window frame and then the window cutout cut by milling, in which case the insulating glass is used.
  • a glass insert is only finally inserted into the finished manufactured and foamed door pane body provided with a window opening and then grouted.
  • US Pat. No. 4,720,951 discloses a frame assembly for doors and windows.
  • a frame receives a central plate that defines an edge around its outer periphery.
  • the frame includes a first and second lid defining a cavity therebetween opposite each other.
  • the inner edge of the frame has internal support ribs which, together with the inner edge of the frame, grip the edge of the center plate, while the outer edges of the lids are separated by a variable-size insert.
  • the cavity between the lids is filled with a foamable insulating material which surrounds the edge of the central plate and forms a weatherproof seal.
  • the US Pat. No. 4,720,951 discloses a building door leaf having the features of the preamble of claim 7, and a method of manufacturing such a door leaf having the features of the preamble of claim 1.
  • the object of the invention is to provide a method for producing a glazed door of a building door, in such a way that the door leaf produced therewith is both easier to produce and better suited as an outer door.
  • a corresponding door leaf with glazing is to be created, which is particularly suitable for a front door.
  • step d) it is clear from the wording of step d) that here the cavity formed in step c) is to be foamed, i. the step d) is performed after step c).
  • the window cutout can be made before attaching the respective cover plate to form the door leaf body or even after attaching the cover plate.
  • the method is carried out such that steps a), b) and c) intermesh. It could, for example, first be provided with a window cutout one or both of the cover plates, then the insulating glass pane arrangement are arranged in the region of the window opening of de cover plates and then produced by adding the other cover plate of the door leaf body and thus simultaneously the cavity in the door leaf body are produced.
  • This latter preferred embodiment has the advantage that the window cutouts in the cover plates can be smaller than the insulating glass pane arrangement, so that the edge regions of the cover plates rest on the outside of the insulating glass pane arrangement and fix them.
  • the window cutouts in the cover plates do not necessarily have to correspond to the contour of the insulating glass pane arrangement and vice versa. It could, for example, a larger insulating glass pane arrangement are arranged in the interior of the door leaf body and then covered with a cover plate having a plurality of window cutouts, but which all rest completely above the insulating glass pane arrangement. Thus, a standardized insulating glass pane assembly could be mass produced, and yet quite differently designed window cutouts could be provided that simply over the Insulating glass pane arrangement are placed. Thus, a great variety of different design options is created with simple manufacturing.
  • steps a) to c) be performed such that the cavity completely surrounds the insulating glass pane arrangement and is bounded directly by the insulating glass pane arrangement.
  • step d) be performed such that the foam forming the insulating layer directly contacts glass materials of the insulating glass pane assembly.
  • the insulating glass sheet assembly is a multi-pane insulating glass formed as a multi-layered disk structure.
  • the door leaf frame is made of frame spars made of fiber-reinforced composite material, in particular of glass fiber reinforced or carbon fiber reinforced plastic material (GRP or CFRP).
  • GRP glass fiber reinforced or carbon fiber reinforced plastic material
  • the frame spars are made by pultrusion technique, with the fibers having the plastic matrix injected through a spray mask to form predetermined profile shapes. It is thus an individual profile design easily possible.
  • the frame spars are produced as hollow chamber profiles with one or more hollow chambers in the interior of the frame profile.
  • At least one of the hollow chambers is filled with foam in step d).
  • foam material surrounding the insulating glass pane assembly framing around the window recess.
  • the foam material surrounds an edge of the insulating glass pane arrangement in the thickness direction of the door leaf body.
  • the foam material directly contact a glass material of the insulating glass pane assembly and / or an edge skirt of the unitary insulating glass pane assembly.
  • the insulating glass pane assembly is a device constructed as a unit.
  • the door leaf body comprises a door leaf frame, the frame spars forming the end faces of the Haustblatt, the cover plates are mounted on the door leaf frame resting thereon.
  • the frame spars are at least partially formed of fiber-reinforced composite material, in particular of glass fiber or carbon fiber reinforced plastic.
  • the procedure is such that the glazing element is first inserted, even before the cavity is filled between the cover plates, and then foaming takes place with inserted glazing element, so that the glazing element is foamed with.
  • a significant advantage is that the foam of the insulating material extends all the way to the glazing unit.
  • insulating glass pane arrangements that provide appropriate thermal insulation.
  • a multi-pane insulating glass (MIG) a thermal insulation glazing or an insulating glazing is used here.
  • the multiple insulating glass pane arrangement has e.g. at least two glass sheets and is a composite component. Between the discs is a cavity, e.g. is hermetically sealed and the thermal insulation is used.
  • One can here for example use an insulating glazing which is an independent system that does not require a surrounding frame to function. This is achieved, e.g. by means of a marginal composite, which holds the individual glass sheets at a distance and at the same time hermetically seals the space between the panes.
  • a marginal composite which holds the individual glass sheets at a distance and at the same time hermetically seals the space between the panes.
  • In the space between the panes is e.g. Air or a specific heat-insulating gas, e.g. the noble gas argon.
  • glazing units in which the interior is evacuated, which provides even better thermal insulation. For example, is provided between the discs a spacer which hermetically sealed the discs by means of sealant and adhesive with each other at a distance from each other.
  • These insulating glass pane assemblies on the market can be manufactured in different shapes and designs and with different patterns and used as glazing elements in the door leaf bodies.
  • an insulating glass pane arrangement is now inserted into the door leaf hollow body, so that the insulating glass pane arrangement together with the cover plates forms a door leaf cavity, which is then foamed up. As a result, the insulating glass pane arrangement is foamed with.
  • the insulating glass pane assembly is thus fixed by the foam material and fits perfectly into the door leaf body. There is no longer any remaining cavity around the insulating glass pane assembly, as was the case earlier. Subsequent sealing measures or fastening measures are eliminated.
  • both cover plates can have a window opening which is smaller than the outer contour of the insulating glazing.
  • the edge area of the window openings in the cover plates can thus rest on both sides on the insulating glazing. It is not anymore necessary to subsequently add additional frame elements to border the glazing edge. Of course, it is still possible to provide additional edge borders for design reasons; but this is not necessary for technical reasons.
  • the foaming surrounds all edges of the glazing unit in all directions.
  • the glazing unit is optimally embedded, the edge is protected by the foam material. Cold bridges are avoided.
  • the Fig. 1 to 4 show four different embodiments of house doors 10 as an example of building doors.
  • the front doors 10 each have a trained for stationary mounting in a building door frame - hereinafter referred to as frame 12 - and one on the frame 12 via hinges or hinges 14 rotatably held door 16.
  • Each door 16 is in the different embodiments of the front door 10 according to the Fig. 1 to 4 by differently designed door-door leaves - hereinafter simply called door leaves 18 - formed, which form examples of building door leaves.
  • the door leaves 18 each have a door leaf body 20 which is provided with at least one window recess 22 in or on which a glazing element 24 is located.
  • Fig. 1 to 4 show different motifs for the door leaves 18 with different design variants, in particular, the window recesses 22 are designed differently in number or shape.
  • the door leaf body 20 cover plates 26, which form the broad sides of the door panel 18.
  • a first cover plate 26 is formed by a motif plate 28 to be mounted on the outside, which forms the outside broad side 30 of the door leaf 18.
  • a second cover plate 26 is formed by a cover plate 32, which forms an inside broad side 34.
  • a plurality of motif elements 36 such as frame surrounds 38, panels 40 or covers 42 may be applied to one or both panels 26, 28, 32.
  • the plates 26, 28, 32 are formed of metal, in particular aluminum sheet, and are provided with an optically high-quality surface finish, such as e.g. Paint, provided. Although white is shown here as an example, different colors - even color combinations - can be applied.
  • FIGS. 5 and 6 show sections through two embodiments of the door leaf 18, which differ substantially by the thickness of the door leaf 18, wherein the in Fig. 5 shown thicker variant provides greater thermal insulation than that in Fig. 6 shown slightly thinner variant.
  • FIGS. 5 and 6 show by way of example a section as it is present at each edge of the glazing element 24. Accordingly, the section of the FIGS. 5 and 6 each of the sections Va, Vb, Vc and Vd of Fig. 3 , the section Ve of Fig. 4 , the section Vf and the section Vg of Fig. 2 represent.
  • the door leaf body 20 Like from the FIGS. 5 and 6 As can be seen, the door leaf body 20, the two cover plates 26 and an insulating material or 44 between them.
  • the insulating material 44 is formed by a foaming 46, for example made of polyurethane.
  • the glazing element 24 is formed by an insulating glass sheath assembly 48 having a plurality of glass sheets 50. For example, between two outer glass panes 52, 54 at least a first intermediate glass pane 56 or a first intermediate glass pane 56 and a second intermediate glass pane 58 is inserted.
  • spacers 60 are provided, which connect the glass sheets 50 with distance from each other and hermetically sealed interior 61 therebetween.
  • Such insulating glass pane assemblies 48 are available as a multi-pane insulating glass.
  • Such multi-pane insulating glass is also referred to as insulating or glazing. This is a composite of at least two glass panes component. Between the discs is a cavity, e.g. is hermetically sealed and the thermal insulation is used.
  • the insulating glass pane assembly 48 also serves as a solar control glass, privacy glass, anti-burglar glass, or soundproof glass.
  • the spacers 60 are part of a marginal composite 59, which holds the individual glass sheets at a distance and at the same time hermetically seals the space between the panes.
  • the interior 61 - is, for example, air, or a better heat-insulating gas, such. Argon.
  • the gap can also be evacuated, so that a vacuum insulating glass is formed.
  • the spacers 60 are inserted between the individual glass panes 50, so that the glass panes 50 protrude slightly at the edge.
  • the foaming 46 now extends directly to the entire insulating glass pane assembly 48 and thus also to the glass materials of the glass pane 50 zoom.
  • the two outer glass panes 52, 54 are e.g. Laminated safety glass.
  • At least one of the glass sheets 50 may be a motif glass, e.g. Ornamental glass, rolled glass, sandblasted glass.
  • the outside glass pane 52 mounted on the outside - outer broadside 30 - is a laminated safety glass (VSG) in the thickness between 6 mm and 10 mm and preferably 8 mm;
  • the outer glass pane 54 mounted on the inside - inside broadside 34 - is e.g. a laminated safety glass (VSG) with a thickness of 8 to 12 mm and in particular 10 mm.
  • glazing of class P4A (or higher) is required.
  • both outer disks 52, 54 or only the outer outer pane 52 or only the inner glass pane 54 are designed as glazing with the class of at least P4A.
  • the edge regions 62 of the cover plates 26, which delimit the window recess 22, for example window cutouts, in the cover plates 26, extend over the edges of the insulating glass pane arrangement 48; in other words, the insulating glass pane assembly 48 has a greater extent than the window recesses 22 in the cover plates 26, so that it is bordered on both sides by the edge regions 62.
  • a double-sided adhesive tape 17 is provided on the edge region 62 in order to connect the insulating glass pane arrangement 48 to the motif plate 28.
  • an adhesive tape of the dimension 1x25 mm is provided here, which is provided on the entire edge region 62 around the window cutout 22.
  • an adhesive is provided as a seal.
  • a 2K adhesive 66 is provided, which rotates around the entire window recess 22 around at the edge region 62 and thus acts as a circumferential structural bonding and sealing.
  • the edge region of the window recess 22 on each cover plate 26 is sealed to the insulating glass pane assembly with a sealing device. Possibly vents may be provided here in the course of production, which are sealed again after foaming.
  • a sealing tape 68 for tolerance compensation between the edge region 62 and the insulating glass pane 48 is inserted between the adhesive 66 and the window opening 22.
  • the sealing tape 68 is, for example, a sealing tape of the dimension 3x19 mm and serves to compensate for tolerances and is formed, for example, from PE or silicone.
  • the spacers 60 are each made so wide that the respective outwardly facing sides of the insulating glass pane arrangement (outer surfaces of the outer glass panes 52, 54) reach close to the cover plates 26 and thus the insulating glass pane arrangement 48 with the corresponding sealing measures 64, 66, 68 the complete thickness the interior of the door leaf body 20 fills.
  • the spacers 60 are designed as widened to 20 mm disc rim assembly. These spacers 60 or spacers are designed as a standard "warm edge", so that a Glaseinstand of about 30 mm is formed.
  • the door leaf body 20 is limited inside the window recess 22 through the insulating glass pane assembly 48.
  • Fig. 7 shows the outside boundary of the door leaf body 20 using the example of the lock side.
  • Fig. 7 is shown a section in the area of the castle, wherein the cut in each of the front doors 10 from the Fig. 1 to 4 can look essentially the same.
  • the door leaf body 20 at the edge region on a door leaf frame 70 which is formed by frame spars 72 to which door fittings, such as a lock 78 with multiple locking, or attack the door hinges 14.
  • the frame members 72 are designed as hollow profiles.
  • These hollow profiles are formed from fiber composite material.
  • the frame spars 72 are formed of fiber composite material in carbon look.
  • Each frame spar 72 has a profile wedge 80 towards the interior of the door leaf body 20 - e.g. formed as PUR hard foam wedge in the form of a profile blank, on.
  • the frame members 72 are therefore preferably formed of a wing profile 82, which forms the front side of the outside of the door panel 18 and offers a special look.
  • the airfoil 82 is formed of fiber reinforced composite material, such as carbon fiber reinforced or glass fiber reinforced plastic.
  • the appearance of the airfoil 82 at each of the end faces of the airfoil carbon optics and a corresponding carbon structuring is provided.
  • a layer of adhesive (eg, with the thickness of less than 1 mm, in particular 0.65 mm) is provided to the cover plates 26 formed with the example of aluminum with a thickness of about 1.5 mm with the airfoil 82 to connect.
  • the foaming 46 and the insulating material 44 thus formed are formed in particular by a rigid polyurethane foam, which is produced by foaming a cavity 88 within the door leaf body 20 after composition of the individual parts of the door leaf body 20.
  • a rigid polyurethane foam which is produced by foaming a cavity 88 within the door leaf body 20 after composition of the individual parts of the door leaf body 20.
  • at least one inner chamber 90 of the airfoil 82 is filled with foam.
  • the manufacturing method for producing the door leaf 18 is such that the cover plates 26 are provided with respective window cutouts 22 (for forming the window recess and subsequently one of the cover plates 26 is connected to the door leaf frame 70, as shown in FIG Fig. 8 is shown.
  • the connection takes place, for example, via the adhesive layer 86 Fig. 8 are still ventilation openings 92 shown in the door leaf frame 70.
  • the motif plate 28 is first to be connected to the door leaf frame 70.
  • the insulating glass pane assembly 48 is used as a suitably manufactured and provided component and to connect at the edge with the already existing cover plate 26.
  • the edge region 62 of the motif plate 28 is provided with the two-sided adhesive tape 64 and then the insulating glass pane assembly 48 is pressed.
  • the end plate 82 is placed, as in Fig. 9 is shown, and connected by means of the adhesive 86 with the door leaf frame 70 and by means of the 2K adhesive 66 with the insulating glass pane assembly 48. This results in the door leaf body 20 of the cavity 88.
  • the cavity 88 is substantially up to the vent openings 92 - formed closed.
  • the cavity 88 surrounds the insulating glass pane assembly 48 all around, i. surrounding the window recess 22. This cavity 88 is thus limited to the broad sides 30, 34 by the cover plates 26, at the end faces 84 through the door leaf frame 70 and in the region of the window recess 22 through the insulating glass pane assembly 48.
  • a foam mass 94 is entered into this resulting cavity 88, which foams after the application of the second cover plate 26.
  • the foam mass 94 is initiated into the cavity 88 through an opening (eg, one of the vents 92).
  • the door leaf body 20 When foaming, the door leaf body 20 is externally held by corresponding counter-pressure plates (not shown), as is known for example in the manufacture of sandwich panels or in the production of foamed Torblattpaneelen.
  • the ventilation openings 92 are introduced in such a way that during the foaming process of the foam mass 94, the air advantageously escapes and the foam mass is correspondingly distributed in the cavity 88, as shown in FIG Fig. 10 is shown in more detail.
  • FIG. Fig. 4 and 5 the complete foaming of the insulating glass pane assembly 48, as shown in FIG Fig. 4 and 5 is shown.
  • the foam mass 94 thus forms an insulating layer 96 of insulating material between the cover plates 26, which engages and fixes the insulating glass pane assembly 48.
  • a further embodiment of a front door 10, whose door leaf 214 can be produced according to the method described above, will be described below with reference to FIG Fig. 11 to 15 described.
  • FIG. 11 an interior view of a front door 10 with a door frame 212 and a door leaf 214 is shown.
  • the door leaf 214 is pivotally mounted by means of door hinges 216 on the door frame 212 inwardly.
  • a door handle 218 and a rosette 220 are provided for the inner end of a lock cylinder of a door lock.
  • Fig. 12 shows the exterior view of the front door 10 of Fig. 11 , As can be seen, the door frame 212 on the outside covers the outer edges of the door leaf 214. On the outside, a front door handle 222 and only a rosette 224, but no door handle 218 is further provided.
  • outer broad side 230 of the door panel 214 shown is completely formed by an outer panel 232 (this is an example of the motif panel 28).
  • the outer panel 232 is designed as a motif plate 234 and has different decorative elements or glazings depending on the motif selection.
  • the motif plate 234 in the FIGS. 11 and 12 Front door 10 shown has a glazing 236.
  • the glazing 236 is arranged centrally in the door leaf 214 as an elongated, raised rectangle.
  • the glazing 236 is arranged centrally in the door leaf 214 as an elongated, raised rectangle.
  • FIGS. 13 to 15 are different cuts through in the FIGS. 11 and 12 shown front door 10, wherein in Fig. 13 a horizontal section along the line III-III of Fig. 11 , in Fig. 14 a vertical section along the line IV-IV of Fig. 11 and in Fig. 15 an enlarged detail of the lock area from the representation of Fig. 13 is shown.
  • the door leaf 214 has a door leaf frame 240 and the door leaf broad sides 226, 230 forming panels 228, 232 and an insulation 238 between the panels 228, 232 on.
  • the door leaf frame 240 is formed of a metal half shell 242 and a plastic half shell 244.
  • the door leaf frame 240 is composed of an upper horizontal frame rail 246, a lower horizontal frame rail 248, a lock-side vertical frame rail 250, and a belt-side vertical frame rail 252.
  • Each of the frame members 246, 248, 250, 252 consists of two frame half-shells, wherein a first frame member half-shell 254 is formed of a metal profile 256 and a second frame member half-shell 258 of a plastic profile 260.
  • the metal profile 256 is, for example, a hollow profile in the form of a tubular profile 262 made of metal, in particular light metal, such as aluminum. Aluminum alloys or the like.
  • the plastic profile 260 is made of suitable plastic, e.g. Polyamide, aramid or fiber-reinforced plastic materials (CFK, GRP) or the like.
  • suitable plastic e.g. Polyamide, aramid or fiber-reinforced plastic materials (CFK, GRP) or the like.
  • the plastic profile 260 is a hollow profile in the form of a tubular profile 264th
  • the plastic profile 260 of the plastic half-shell 244 is preferably formed substantially U-shaped profile with two U-legs 266, 268 and a U-web 270 connecting the U-legs 266, 268.
  • a transverse stiffening web 272 is provided between the U-legs 266, 268, a transverse stiffening web 272 is provided between the U-legs 266, 268 and the U-web in each case.
  • a diagonal stiffening web 274 is provided in the corner regions.
  • the transverse stiffening web 272 has a rectangular profile 276 with stiffening ribs 278.
  • the frame spar half-shells 254, 258 have on the interior 280 facing the door leaf frame 240 inner side 280 in the door leaf cavity 282, which is formed between the panels 228, 232 and the door leaf frame 240, protruding hook formations 284.
  • the plastic profile 260 on the door leaf cavity 282 facing inside 280 in the region of the transition between the inner U-leg 268 and the U-web 270 has an inwardly projecting projection 286.
  • the plastic profile 260 a partially formed on the inner U-leg 268 inner wall 288 of the Frame Holms on the plastic profile 260 a extending in the thickness direction wall portion 290 and an obliquely in the interior and outwardly extending wall portion 292.
  • the U-web 270 is guided correspondingly in the region of the projection 286 beyond the extending in the thickness direction wall portion 290 inwardly and merges in the region of the projection 286 in one piece in the inclined wall portion 292.
  • the outwardly directed surface 294 of the plastic profile 260 is enlarged toward the middle of the broad sides 226, 230.
  • This outwardly directed surface 294 serves as a support surface 296 for the outer panel 232.
  • the support surface 296 is provided with a plurality of recesses 298.
  • the recesses 298 are provided in a groove-like or bead-like manner along the longitudinal extent of the plastic profile 260.
  • three or more parallel gutter grooves are spaced apart side by side.
  • the hook formation 284 integrally engages.
  • the hook formation 284 has an obliquely inwardly extending portion 100 from the tip of the protrusion 286 which forms the edge between the inner wall 288 and the bearing surface 296, and is adjoined by a thickness-inwardly projecting portion 102.
  • a thickness-inwardly projecting portion 102 At the free end of the in the thickness direction inwardly projecting portion 102 a projecting back to the U-shaped main body of the plastic hollow profile Endflansch Complex 104 is provided.
  • the tongue and groove connections 106 are formed with dovetail-like rear handles.
  • the thickenings 108 are provided at the free end edges of the two U-legs 266, 268.
  • the end portions of the U-legs 266, 268 are formed in the interior of the profile in a recessed cranked, as shown in the drawings.
  • the structure of the metal half shell 242 or the first frame half shell 254 forming the metal profile 256 is explained in more detail below.
  • the metal profile 256 is a tubular profile 262, which is substantially rectangular with two parallel to the broad sides extending profile walls 112, 114 and two extending substantially in the thickness direction Profile walls 116, 118 is formed.
  • the arranged on the inside of the door panel 214, extending in the thickness direction outer profile wall 116 is wider than the inside of the door leaf frame 240 at the transition to the plastic profile 260 extending parallel to the wide side direction extending inner profile wall 114.
  • This outer profile wall 112 is on the lock side, vertical frame spar 250, the upper horizontal frame spar 246 and the band-side vertical frame spar 252 on an end face 120 of the door leaf frame 240 and forms a Anschlagfalz 122 of the door leaf 214. Inwardly this is parallel to the broad side direction extending outer profile wall 112 via the inner wall 288 of the door leaf frame 214, so that at the edge region between the inner wall 288 and a support surface 124 forming, outwardly facing surface 126, a projection 128 is formed comparable to the projection 286 of the plastic profile 260.
  • the hook formation 284 integrally connects to this projection 128 in the same way as in the case of the plastic profile 260 formed with an oblique region 100, in the thickness direction inwardly projecting region 102 and end flange region 104.
  • the extending in the thickness direction inner profile wall 118 forms, together with the inner U-leg 88, the inner wall 88 of the door leaf frame 240.
  • This extending in the thickness direction inner profile wall 118 has similar to the inner U-leg 268 extending in the thickness direction wall portion 130 and a oblique wall portion 132 for forming the approximately triangular projection 128 on.
  • the parallel to the broad side direction extending inner profile wall 114 is formed in the embodiment shown here is substantially flat and plate-shaped, at the two edge regions near the end face 120 of the door leaf frame 240 on the one hand and near the inner wall 288 of the door leaf frame 240 on the other hand, the C-shaped groove boundaries 110th are formed by two mutually directed hook-shaped projections 134.
  • the thicknesswise extending outer profile wall 116 has a C-shaped substantially rectangular depression - e.g. formed as a C-shaped profile recess 136 - to form a receiving groove for a seal or the like.
  • the lower horizontal frame rail 248 profile of the same as the other frame members 246, 250, 252 formed. Accordingly, the lower horizontal frame rail 248 is provided with the Anschlagfalz 122. In this lower horizontal frame rail 248, a seal 138 for sealing the lower door gap 140 is provided in the recess of the C-shaped profile recess 136 formed in the thicknesswise extending outer profile wall 116.
  • the entire outward facing surface 126 of the outer profile wall 112 extending parallel to the broadside direction is formed as a bearing surface 124 for the inner panel 228 (the inner cover plate).
  • the inner panel 228 is wing-covering full on this outwardly facing surface 126 of extending parallel to the widthwise direction outer profile wall 112.
  • only a few recesses 142 are provided in the support surface, which depressions 142 serve to improve a cohesive connection between the panel 228 and metal profile 256.
  • the depressions 142 are formed, for example, as grooves or grooves extending along the metal profile.
  • the metal half-shell 242 has a greater extension in the thickness direction of the door leaf 214 than the plastic half-shell 244.
  • the first frame spar half-shell 254 extends over 55% to 80% of the thickness of the door leaf frame 240, and the remainder of 65% to 20, respectively % is occupied by the second frame half shell 258.
  • an outer panel 150 which is formed for example of aluminum or other light metal (in particular aluminum alloy)
  • an outer profile 152 of a plastic material such as the plastic profile 260, for example formed as a polyamide profile (thermally insulated)
  • a metal profile 256 for example, formed of a light metal, in particular aluminum profile.
  • an inner plate 154 follows, for example formed from light metal, eg aluminum alloy.
  • Outer sheet 150 and inner sheet 154 are examples of the design of the cover plates 26, 28 or panels 228, 232.
  • the panels 228, 232 lie directly on the door leaf frame 240, so that between the panels 228, 232 and the door leaf frame 240 at best Adhesive is located.
  • Such a construction of the door panel 214 is comparable to the quality of the door leaf construction, as shown in the EP 1 568 842 A2 is placed under protection, however, not only the outside, but also an attractive interior design is achieved by a wing-covering design and in addition, the production in industrial mass production is less expensive than that in the EP 1 568 842 A2 shown solution with external sandwich plate.
  • the door frame 212 on door frame spars 160 each of which is composed of a three-part frame composite profile 162.
  • the three-part frame composite profile 162 has a metal outer shell 164, for example made of aluminum, other light metal or alloys, a metal inner shell 166, for example made of aluminum, other light metal or alloys, and as a third subelement plastic insulating bars 168 - eg polyamide insulating bars - for thermal separation.
  • the metal inner shell 166 is provided with a stop fold 170 projecting in the direction of the door leaf 214, against which the edge region of the outer panel 232 abuts the front door 10 in the closed state.
  • the frame-side Anschlagfalz 170 on a C-shaped profile receiving groove in which an outer stop seal 172 attacks.
  • the door frame 212 has a lock-side vertical door frame rail 160a, an upper horizontal door frame rail 160b and a door hinge-side vertical door frame rail 160c. All three door frame spars 160a, 160b, 160c are formed of identical frame composite profiles 162 with the stop fold 170.
  • the outer stop seal 172 is provided on three sides circumferentially.
  • the outer stop seal 172 is formed of EPDM, for example.
  • the door leaf-side Anschlagfalz 122 is provided in the embodiment shown here on all four door leaf frame beams 246, 248, 250, 252. Analogous to the frame-side Anschlagfalz 170 and the door leaf-side Anschlagfalz 122 has a C-shaped sealing groove in which an inner stop seal 174 is housed.
  • the inner stop seal 174 is e.g. provided on four sides circumferentially.
  • the inner stop seal 174 is formed of EPDM, for example.
  • the frame members 246, 248, 250, 252 of the door leaf frame 240 have a circumferential, two-part wing composite profile 176 with an outer shell 178 as a first sub-element and an inner shell 180 as a second sub-element.
  • the outer shell 178 is formed by the plastic half shell 244 and the inner shell 180 by the metal half shell 242.
  • the plastic half-shell 44 is preferably a polyamide shell.
  • the inner shell 180 is preferably an aluminum inner shell.
  • the inner shell 180 is formed with a "Euro-groove" (standard groove) for receiving locks with multiple locking.
  • Such a lock 182 is particularly in Fig. 15 indicated, wherein the lock 182 has an operable by the door handle 218 snap 184 and a multiple lock (not shown).
  • the door panel 214 for forming the outer panel 232 or the outer cover plate, the outer panel 150 for example in the form of an outer light metal cover plate.
  • the outer panel 150 has in particular a thickness of greater than about 0.8 mm, preferably between 1.0 mm and 3.0 mm and in particular about 1.5 mm.
  • the outer panel 150 is preferably powder-coated, wherein edge areas and outer edges are provided with a Randbepulverung.
  • the outer panel 150 forms the motif plate 234, 28 and can thus be provided with a large number of different motifs.
  • motif-dependent cutouts 186 may be provided for motif glasses 188.
  • the door panel 214 for forming the inner panel 228 or the inner cover panel 26 comprises the inner panel 154, e.g. as an inner light metal cover sheet, preferably of aluminum materials, e.g. Alloys or the like is formed.
  • the inner panel preferably has a thickness or sheet thickness of greater than about 0.8 mm, in particular between 1.0 mm and 3.0 mm, and preferably a thickness of about 1.5 mm.
  • the inner panel 154 is powder-coated. For this purpose, edge regions and marginal edges are preferably also provided with edge powdering.
  • the inner panel 154 forming the inner broad side 226 can also be provided with different motifs, wherein cutouts 186 are preferably oriented on the motifs of the outer panel 150 in order to accommodate the corresponding motif glasses 188.
  • the cover plates - outer panel 150 and inner panel 154 - are glued in a particularly preferred embodiment with the door leaf frame 240.
  • a circumferential, permanently elastic cover plate bonding 190 is preferably provided.
  • the cover plate bond 190 is e.g. formed by means of a 1-component MS polymer adhesive.
  • a cover plate fixing - "Position Tack" - be provided by means of short strips. This cover plate fixing is carried out, for example, by means of a 2-component PUR adhesive.
  • the door leaf cavity 282 is particularly provided between the door leaf frame 240 and the panels 228, 232 with a foam filling 192.
  • This foam filling 192 serves as insulation 238.
  • the foam filling 192 is filled in as a PUR foam filling.
  • the door leaf 214 is preferably foamed in the factory; this is in contrast to conventional door-to-door fabrication where the insulation 238 is provided by attaching a sandwich panel.
  • the lock 182 is preferably an automatic lock or engine lock.
  • the backset can be for example 40 mm.
  • a rectangular stainless steel forend is provided for termination and for forming a visually appealing, lock-side end face.
  • an electric door opener 185 for example with a stainless steel strike plate, is preferably provided on the door frame 212.
  • the motif glass 188 is preferably an insulating glass 194 (eg triple insulating glass) with a thickness of the door panel 214 substantially corresponding thickness used.
  • the thickness of the insulating glass 194 is equal to the thickness of the door leaf frame 240.
  • the edge on the inner broad side 226 (warm edge) is preferably foamed on all sides.
  • the edge region of the cutouts 186 in both panels 228, 232 preferably rests on the outside edges of the glazing 236.
  • a cover tape 196 is provided between the outer panel 232 and the insulating glass 194.
  • the cover tape consists e.g. double-sided acrylic pressure-sensitive adhesive tape (e.g., 2 x 20 mm), preferably with foam backing.
  • an adhesive may also be employed here, e.g. 2-component MS polymer adhesive.
  • a sealing device 198 is provided between the inner panel 228 and the insulating glass 194.
  • the sealing device 198 has a permanently elastic adhesive (for example 2-component MS polymer adhesive) and an adhesive sealing tape (for example single-sided sealing tape, for example 3 ⁇ 10 mm) for internal sealing to the adhesive and for tolerance compensation during the foaming process.
  • the sealing strip is used in particular for tolerance compensation during on-size pressing.
  • the hinges 216 shown in the illustrated embodiment of the front door 10 may be, for example screw-on hinges 200, as they are available in the market of door hinge suppliers.
  • concealed hinges (not shown) may be used, as described more fully in US Pat DE 10 2009 004 210 B3 described and shown.
  • a one-piece plastic floor sill 302 in particular made of polyamide, is preferably provided in the floor.
  • a plastic threshold receptacle 304 for example made of polyamide, eg with brush seal and with stop contour for the wing-side seal 138, is provided.
  • the seal 138 on the door leaf 214 extends as shown in FIG Fig.
  • the seal 14 is shown, along the entire lower door gap 140 and laterally by a certain distance, for example between 50 mm and 100 mm, preferably about 80 mm, along the vertical frame rails 50, 52 led up to an extension 308 of the base seal 306th to build.
  • the side-raised portions of the seal 138 abut against the plastic threshold receptacle 304.
  • This plastic threshold receptacle 304 is guided along the vertical door frame spars 160a, 160c at a corresponding height upwards.
  • the seal 138 is preferably designed as an EPDM molded part. This seal 138 is in abutment against the bottom sill 302 and the threshold receptacle 304 as protection against backwater.
  • the seal 138 has a base seal 306 along the lower door gap 140 and lateral extensions 308 of the base seal 306 at the lower wing corners, eg formed as moldings, more particularly as EPDM moldings, for protection against backwater.
  • the bottom threshold 302 can be screwed with a plurality of screws 310 to a variably positionable system profile 312 as Bodeneinstand.
  • the bottom threshold 302 has a screw 314 in which the screw heads of the screws 310 are received.
  • This screw 314 is a threshold seal 316 is provided to cover.
  • the variably positionable system profile 312 has, for example, piping supports for common sealing film connections.
  • the system profile 312 is screwed to the door frame 212 with fastening angles, eg steel angles (not shown).
  • a reinforcing metal profile 318 such as a steel square tube (e.g., 30 x 30 x 1.5 mm), may be provided to reinforce the system profile 312.
  • the frame composite profiles 162 are connected in the door manufacturing plant on their own plants and powder coated. As a thermal separation between the metal outer shell 164 and the metal inner shell 166 serve the plastic insulating bars. These are e.g. 34 mm long and 2 mm thick and consist for example of polyamide. All material specifications and dimensions given here are sample values that can be modified at will by appropriate other materials or dimensions.
  • the plastic insulating webs 168 are rolled into corresponding receptacles of the metal outer shell 164 and the metal inner shell 166.
  • the finished frame composite profiles 162 thus produced for forming the door frame spars 160 are mitred.
  • the connection between the door frame spars 160a, 160b, 160c is made by means of corner angles (not shown), e.g. using light metal corner angles.
  • corner angles engage both between the outer shells 164 and between the inner shells 166.
  • the corner angles are pressed and glued.
  • the door leaf frame 240 consists of a circumferential two-part composite profile with a metal half-shell 242 as the inner shell 180 and a plastic half-shell 244 as the outer shell 178.
  • an aluminum inner shell 180 is provided.
  • the term "aluminum” is here as an example representative of all suitable metals, in particular light metals.
  • a polyamide outer shell 178 is provided.
  • polyamide is used here throughout the documents as an example of all suitable plastics and materials based on plastic materials.
  • connection of the two crizoholmschalen 254, 258 is analogous to the frame connection.
  • the wing composite profiles 176 are cut mitred, finished and on one 4-fold corner joint machine connected.
  • the connection takes place by means of corner angles, for example of metal, more particularly of aluminum-based materials, in the region of the metal half shell 242.
  • the corner angles (not shown) are pressed mechanically - fixation - and additionally with an adhesive, in particular 2-component polyurethane Adhesive, glued. After curing, the final stability results.
  • the plastic half-shell 244 can be reinforced with additional corner angles, preferably plastic corner angles.
  • the thus fixed door leaf frame 240 can be further processed immediately and prepared for the foaming process.
  • the merging and bonding of the door leaf frame 240 takes place with the previously cut, milled and powder-coated (including edge powder) cover plates-panels 228, 232 or cover plates-as well as the motif glasses 188.
  • the adhesives are machine-controlled, for example, CNC-controlled, applied.
  • the adhesive beads are synchronized with the peripheral grooves forming the recesses 298, 142 on both bearing surfaces 296, 194 (e.g., three grooves on the outside and three grooves on the inside).
  • a 1-component MS polymer adhesive is further applied.
  • the panels 228, 232 are fixed on each side.
  • at least two strips of 2-component polyurethane-based adhesive are applied centrally on each side to the outer edges of the vertical door leaf frames - frame members 250, 252.
  • the strips are a few decimeters long, e.g. about 200 mm long.
  • cover sheet 196 is applied to the outer panel 232 and the glass sheets of the motif glass 188 are inserted. Both are done manually.
  • the thus prepared door leaf blanks are transported horizontally to a heated multi-daylight press.
  • the molds are brought in the press to the specified size and held.
  • the PUR foam is introduced via a CNC-controlled mixing head by means of an injection opening (not shown) previously prepared in the lower region (depending on the motif) of the door leaf frame 240.
  • the injection port becomes independent again after retraction of an injection lance locked. This happens, for example, by means of two overlapping polystyrene sheets on the side facing the foam side of the sash.
  • the now expanding foam fills the entire interior 282 of the door panel 214 and completely surrounds the motif glass insert. Venting is realized by way of motif-related bores.
  • the holes are covered on the inside with air-permeable fleece pads, which do not allow the foam to pass.
  • the door leaf 214 lingers for a certain period of time in the press for curing.
  • the duration is for example about 30 minutes.
  • the final curing takes place over the following days, for example within two days.
  • the next steps are fitting fittings.
  • attachment of the front door handle 222 in the foam filling area by means of adhesive dowels made of light metal die-cast (aluminum die-cast).
  • adhesive dowels made of light metal die-cast (aluminum die-cast).
  • 150 openings are provided in the outer panel, which are closed for the foaming process with an adhesive film. After demolding, the holes are reopened and extended into the foam core. Adhesive is injected into the cylindrical holes and the adhesive plug is inserted.
  • the adhesive bucket has a movable threaded insert for tolerance compensation when mounting the handle.
  • the motif glasses 188 are preferably designed as a triple glazing 236 in door leaf thickness with "warm edge” as a bordering system.

Claims (14)

  1. Procédé de fabrication d'un vantail de porte de bâtiment, notamment d'un vantail de porte d'entrée (18, 214) pour une porte d'entrée (10) à utiliser comme fermeture extérieure d'un bâtiment, ledit vantail de porte de bâtiment comprenant une première plaque de recouvrement (26; 150) formant un premier côté large, une deuxième plaque de recouvrement (26, 28, 154) formant un deuxième côté large, et une couche isolante (96, 238, 192) entre lesdites plaques de recouvrement (26, 28, 254, 150) et au moins un ensemble de vitrage isolant (48, 194), le procédé comprenant les étapes suivantes:
    a) fabrication d'un corps de vantail de porte (20) à l'aide des plaques de recouvrement (26, 28, 154, 150)
    b) prévoir un évidement de fenêtre (22) sur les plaques de recouvrement (26, 28, 154, 150) et
    c) arranger l'ensemble de vitrage isolant (48, 194) dans la région de l'évidement de fenêtre (22) des plaques de recouvrement (26, 28, 154, 150) de sorte que l'ensemble de vitrage isolant (48, 194) et les plaques de recouvrement (26, 28, 154, 150) définissent une cavité (88, 282) dans le corps de vantail de porte (20), et
    d) moussage de la cavité (88, 282) formée dans l'étape c) pour former la couche isolante (96, 238, 192),
    caractérisé en ce que
    les plaques de recouvrement (26, 28, 154, 150) sont formées d'une feuille de métal (154, 150) et en ce que le procédé comprend en outre l'étape :
    e) prévoir un adhésif (66) entre une partie de bord (62) de l'une des plaques de recouvrement (26, 28) et l'ensemble de vitrage isolant (48) pour sceller et insérer un ruban d'étanchéité (68) entre l'adhésif (66) et l'évidement de fenêtre (22) pour compenser les tolérances entre la partie de bord (62) et l'ensemble de vitrage isolant (48).
  2. Procédé selon la revendication 1,
    caractérisé en ce que les étapes a) à c) sont effectuées de telle sorte que la cavité (88, 282) entoure complètement l'ensemble de vitrage isolant (48, 194) en l'encadrant et est directement délimitée par l'ensemble de vitrage isolant (48, 194).
  3. Procédé selon l'une des revendications précédentes,
    caractérisé en ce que l'étape d) est effectuée de telle sorte que la mousse formant la couche isolante (96, 238, 192) est en contact direct avec les matériaux vitreux de l'ensemble de vitrage isolant (48, 194).
  4. Procédé selon l'une des revendications précédentes,
    caractérisé en ce que comme l'ensemble de vitrage isolant (48, 194) est utilisé un vitrage isolant multi-vitrage (194) formé comme élément de structure à partir d'une structure de vitrage multicouche.
  5. Procédé selon l'une des revendications précédentes,
    caractérisé en ce que l'étape a) comprend:
    fixer les plaques de recouvrement (26, 28, 150, 154) sur un cadre de vantail de porte (70, 240), dans lequel dans, l'étape c), la cavité (88, 282) est formée entre le cadre de vantail de porte (70, 240), les plaques de recouvrement (26, 28, 150, 154) et l'ensemble de vitrage isolant (48, 194).
  6. Procédé selon la revendication 5,
    caractérisé en fabriquant le cadre de vantail de porte (70, 240) à partir de longerons de cadre (72, 160) en matière composite renforcée de fibres et/ou en matière plastique renforcée de fibres de verre ou de fibres de carbone.
  7. Vantail de porte de bâtiment, notamment vantail de porte d'entrée (18, 214) pour une porte d'entrée (10) à utiliser comme fermeture extérieure d'un bâtiment, ledit vantail de porte de bâtiment comprenant:
    un corps de vantail de porte (20) dont les côtés larges (30, 34; 226, 230) sont formés à l'aide des plaques de recouvrement (26, 28, 228, 232),
    une couche isolante (44, 238, 192) incorporée entre lesdites plaques de recouvrement (26, 28, 228,232) et
    un ensemble de vitrage isolant (48, 194) disposé dans la zone d'au moins un évidement de fenêtre (22) dans au moins une des plaques de recouvrement (26, 28, 228, 232),
    dans lequel la couche isolante (44, 238, 192) est formée à partir d'un matériau en moussé par le moussage d'une cavité (88, 282) entre les plaques de recouvrement (26, 28, 228, 232),
    dans lequel l'ensemble de vitrage isolant (48, 194) est également moussé dans la mousse,
    caractérisé en ce que les plaques de recouvrement (26, 28) sont formées par une feuille de métal (150, 154) et en ce qu'un adhésif (66) est prévu comme joint d'étanchéité entre une partie de bord (62) de l'une des plaques de recouvrement (26, 28) et l'ensemble de vitrage isolant (48) et
    un ruban d'étanchéité (68) étant inséré entre l'adhésif (66) et l'évidement de fenêtre (22) pour compenser les tolérances entre la partie de bord (62) et l'ensemble de vitrage isolant (48).
  8. Vantail de porte de bâtiment selon la revendication 7,
    caractérisé en ce que le matériau en mousse entoure complètement l'ensemble de vitrage isolant (48, 194) autour l'évidement de fenêtre (22) en encadrant celui-ci.
  9. Vantail de porte de bâtiment selon l'une des revendications 7 ou 8,
    caractérisé en ce que le matériau en mousse entoure un bord de l'ensemble de vitrage isolant (48, 194) dans la direction de l'épaisseur du corps de vantail de porte (20).
  10. Vantail de porte de bâtiment selon l'une des revendications précédentes,
    caractérisé en ce que le matériau en mousse est en contact direct avec un matériau vitreux de l'ensemble de vitrage isolant (48, 194) et/ou avec une composite de bords (59) de l'ensemble de vitrage isolant (48, 194) formé en tant qu'unité.
  11. Vantail de porte de bâtiment selon l'une des revendications précédentes,
    caractérisé en ce que l'ensemble de vitrage isolant (48, 194) est un élément de structure formé en une seule unité.
  12. Vantail de porte de bâtiment selon la revendication 11,
    caractérisé en ce que l'ensemble de vitrage isolant (48, 194) est choisi parmi un groupe d'éléments de structure comprenant:
    le vitrage isolant multi-vitrage (194),
    le verre de contrôle solaire,
    le verre protecteur de climat,
    le verre anti-effraction,
    le verre antibruit,
    le verre isolant sous vide et/ou
    le verre feuilleté.
  13. Vantail de porte de bâtiment selon l'une des revendications précédentes,
    caractérisé en ce que le corps de vantail de porte (20) comporte un cadre de vantail de porte (70, 240) dont les longerons de cadre (72, 160) forment les faces frontales (84, 120) du vantail de porte d'entrée (18), les plaques de recouvrement (26, 28, 150, 154) étant fixées sur les cadres de vantail de porte (70, 240) en reposant sur ceux-ci.
  14. Vantail der porte de bâtiment selon la revendication 13,
    caractérisé en ce que les longerons de cadre (72, 160) sont fabriqués en matière composite renforcée de fibres, notamment en matière plastique renforcée de fibres de verre ou de fibres de carbone.
EP12185538.1A 2011-10-12 2012-09-21 Procédé de fabrication d'un vantail de porte de bâtiment ainsi que vantail pouvant être ainsi fabriqué Active EP2581540B1 (fr)

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DE102013100514B4 (de) 2012-11-22 2022-06-23 Hörmann Kg Brandis Tür- oder torelementherstellverfahren sowie tür- oder torelement
DE102013008087A1 (de) * 2013-03-28 2014-10-02 Weru Gmbh Türblatt mit spezieller Füllung
AT514271B1 (de) * 2013-05-15 2016-09-15 Ifn-Holding Ag Tür
CN109057649B (zh) * 2018-09-25 2023-12-29 阜阳市祥宇木业有限公司 一种带有活性炭条的门板
DE202018105997U1 (de) * 2018-10-19 2020-01-21 Rehau Ag + Co Leichtbau-Wandmodul
IT201900006302A1 (it) * 2019-04-24 2020-10-24 Kopen S R L Metodo di realizzazione di portoni antisismici su misura e portone antisismico così ottenuto
WO2022053846A1 (fr) * 2020-09-08 2022-03-17 Kopen S.R.L. Procédé de fabrication de portes antisismiques fabriquées sur mesure et porte antisismique ainsi obtenue

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DE29617479U1 (de) 1996-10-08 1998-02-05 Hoermann Kg Profilrahmenwerk für Gebäudeabschlüsse
DE19718015A1 (de) 1997-04-29 1998-11-05 Dresdner Bank Ag Zweigniederla Türfüllung für Haustüren o.dgl. sowie Verfahren zur Herstellung der Türfüllung
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