EP2159070B2 - Verafahren und Vorrichtung zum Herstellen von Buchblöcke bildenden Stapeln - Google Patents

Verafahren und Vorrichtung zum Herstellen von Buchblöcke bildenden Stapeln Download PDF

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Publication number
EP2159070B2
EP2159070B2 EP08015255.6A EP08015255A EP2159070B2 EP 2159070 B2 EP2159070 B2 EP 2159070B2 EP 08015255 A EP08015255 A EP 08015255A EP 2159070 B2 EP2159070 B2 EP 2159070B2
Authority
EP
European Patent Office
Prior art keywords
sheets
adhesive
station
another
book block
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP08015255.6A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2159070A1 (de
EP2159070B1 (de
Inventor
Franz Hunkeler
Kurt Graber
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hunkeler AG
Original Assignee
Hunkeler AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=40328702&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=EP2159070(B2) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Hunkeler AG filed Critical Hunkeler AG
Priority to EP08015255.6A priority Critical patent/EP2159070B2/de
Priority to US12/461,541 priority patent/US8709190B2/en
Priority to JP2009198371A priority patent/JP5612286B2/ja
Publication of EP2159070A1 publication Critical patent/EP2159070A1/de
Application granted granted Critical
Publication of EP2159070B1 publication Critical patent/EP2159070B1/de
Publication of EP2159070B2 publication Critical patent/EP2159070B2/de
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Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C19/00—Multi-step processes for making books
    • B42C19/06—Multi-step processes for making books starting with webs not provided for elsewhere
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C9/00—Applying glue or adhesive peculiar to bookbinding
    • B42C9/0081—Applying glue or adhesive peculiar to bookbinding applying adhesive to individual sheets for binding them together
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H37/00—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations
    • B65H37/04—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations for securing together articles or webs, e.g. by adhesive, stitching or stapling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H39/00—Associating, collating, or gathering articles or webs
    • B65H39/10—Associating articles from a single source, to form, e.g. a writing-pad
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/40—Type of handling process
    • B65H2301/43—Gathering; Associating; Assembling
    • B65H2301/431—Features with regard to the collection, nature, sequence and/or the making thereof
    • B65H2301/4312—Gathering material delivered from a digital printing machine
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/40—Type of handling process
    • B65H2301/43—Gathering; Associating; Assembling
    • B65H2301/438—Finishing
    • B65H2301/4382—Binding or attaching processes
    • B65H2301/43827—Binding or attaching processes involving coating adhesive on at least a part of the handled material
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10—Methods of surface bonding and/or assembly therefor
    • Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
    • Y10T156/1051—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina by folding
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10—Methods of surface bonding and/or assembly therefor
    • Y10T156/1052—Methods of surface bonding and/or assembly therefor with cutting, punching, tearing or severing
    • Y10T156/108—Flash, trim or excess removal
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/17—Surface bonding means and/or assemblymeans with work feeding or handling means
    • Y10T156/1702—For plural parts or plural areas of single part
    • Y10T156/1744—Means bringing discrete articles into assembled relationship

Definitions

  • the present invention relates to a method and a device for producing book blocks forming stacks according to the preamble of claim 1 or the preamble of claim 8.
  • WO 02/40282 and WO2005 / 072980 show devices for gluing sheet material.
  • a processing line in which a unwound from a roll material web is printed in a digital printing station. From the material web printed sheets are then separated by cross-cutting, which are folded once or twice. The folded sheets are then stacked in a stacking station, each stacking a book block. The stacks are conveyed from the stacking station either to a binding machine or to an intermediate store, from where the stacks are later transported to a binding machine.
  • the binding machines are usually equipped with a vibrator, in which the sheets are aligned again within a stack as accurately as possible in the delivered stacks, so that a very good binding quality can be achieved.
  • the present invention is therefore based on the object to provide a method and an apparatus of the type mentioned above, which makes it possible to obtain the exact alignment of the sheets achieved in the stacking of the printed sheets within the stack during further transport of the stack.
  • FIG. 1 schematically illustrated first embodiment of an apparatus 1 for producing book blocks forming stacks has seen in the processing direction A an unwinding station 2, in which the material web to be processed 3 (FIG. FIGS. 2 and 3 ) is unwound from a roll, and a digital printing station 4, in which the material web 3 is printed on both sides.
  • the digital printing station 4 is a perforation station 5 downstream, which has a perforating unit, by means of which the printed material web 3 can be provided with one or two perforation or weakening lines, as the basis of FIGS. 2 and 3 will be explained in more detail.
  • the perforation unit marketed by the company Hunkeler AG under the name "Perforiermodul LP4" can be used as the perforation station 5.
  • this perforating 5 can also be omitted.
  • the perforation station 5 is followed by a cross-cutting station 6 in which individual printed sheets are severed from the material web 3 by cross-cutting.
  • a Leksfalzstation 7 in which the sheets are folded either once or twice, as the basis of the FIGS. 2 and 3 will be described in more detail.
  • the changeover of the longitudinal folding station 7 from the single fold to the two fold and vice versa preferably takes place dynamically during operation without the longitudinal folding station 7 having to be stopped.
  • Leksfalzstation 7 is particularly suitable for the company Hunkeler AG under the name "Flyfolder FB6" sold longitudinal folding module.
  • a stacking station 8 is arranged, in which the folded sheets are stacked on top of each other.
  • This stacking station 8 has an adhesive application device, by means of which the sheets are provided with an adhesive application before the sheets are placed on one another in a manner to be described.
  • a stacking station 8 is suitable in the EP-A-1 593 621 described stacking device, supplemented by an adhesive applicator.
  • a delivery station 9 is designated, which takes over the stack formed in the stacking station 8 and leads away for further processing.
  • the forward in the direction of arrow B, the digital printing station 4 leaving, double-sided material web 3 is provided in the perforating 5 by means of a perforating unit 10 only shown schematically, belonging to the perforating with a perforation or weakening line 11, which is parallel to the feed direction B and in the longitudinal direction the material web 3 runs.
  • the material web 3 is cut transversely to the feed direction B and separated from the web 3 individual sheets 12.
  • These sheets 12 are folded in the Lssensfalzstation 7 once along the perforation 11.
  • the once folded sheet is denoted by 12 'and the folded edge with 13.
  • the production of these once folded sheet 12 'takes place substantially in the same manner as with reference to Fig. 1 and 2a of the US-A-2007/0179037 described.
  • the incoming folded sheets 12 ', adjacent to their folded edge 13, are provided with an adhesive application 14, which extends along the folded edge 13 and in the embodiment shown is an adhesive trace 14a interrupted several times.
  • the application of the adhesive takes place before or when the sheets 12 'are placed in a stack.
  • FIGS. 7 and 8 are shown in a side view and top view two to a large stack stacked stack 15, 15 ', each of which forms a book block and consists of once folded sheet 12'.
  • the sheets 12 'within a stack 15, 15' are connected to each other by means of adhesive application 14. Thanks to this connection, the sheets 12 'retain their position in the stack 15, 15' when the stack 15, 15 'is being transported. As a result, the stack quality achieved in the stacking station 8 is maintained during further processing.
  • the adhesive application 14 is adjacent to the folded edge 13.
  • the folded edges 13 are in the back of the book blocks, which are each formed by a stack 15, 15 ', and thus in the back of the finished book to lie.
  • the adhesive application 14 does not adversely affect the quality of the finished book.
  • the adhesive jobs 14 are even removed during the processing of the book block back.
  • the Fig. 7 indicates that the top sheet 12 'in the stack 15, 15' has no glue application. From the Fig. 8 It can be seen that the glue application 14 is applied as a multiple interrupted adhesive trace 14a, which consists of a plurality of spaced-apart adhesive lines 14a '.
  • the material web 3 printed on both sides in the digital printing station 4 is provided in the perforating station 5 with two perforation or weakening lines 11, 11 'which are parallel to one another and at a distance from one another in the longitudinal direction of the material web 3, ie parallel to the feed direction B of the material web 3. run.
  • the perforating unit of the perforating station 5 has two perforating tools 10', 10 ", which switch from an active perforating tool 10 to two active perforating tools 10 ', 10 "takes place dynamically during operation, that is without a shutdown of the perforation 5.
  • the folded sheets 16 ' are the same as based on the Fig. 2 provided before or when stacked in the stacking station 8 with an adhesive coating 14 which adjacent to a folded edge 17 'and extends along the same.
  • the adhesive application 14 is here also a multiple times interrupted adhesive trace 14a.
  • the sheets 16 'provided with an adhesive application 14 are then stacked on top of each other, which are led away via the delivery station 9.
  • FIGS. 9 and 10 are shown in a side view and in the plan view of two stacked to a large stack stack 18, 18 ', each of which forms a book block and consists of twice folded sheet 16'.
  • stacks 15, 15 ' are the sheet 16' within a stack 18, 18 'by means of an adhesive application 14 connected to each other.
  • This adhesive application 14 is, as already mentioned, adjacent to the folded edge 17 '.
  • the folded edges 17 ' come to lie in the back of the book blocks, which are each formed by one of the stacks 18, 18'. This results in the same, based on the FIGS. 7 and 8 described advantages as in the stacks 15, 15 '.
  • FIG. 4-6 A second embodiment of the subject invention described. This second embodiment differs from the first embodiment according to the Fig. 1-3 essentially in that in the digital printing station single sheet and not a continuously moving material web 3 is printed.
  • the in the Fig. 4 A device 20, shown in plan view, for producing stacks forming book blocks, starting from printed single sheets, has a digital printing station 21 for printing single sheets. As seen in the processing direction A, the digital printing station 21 is followed by a longitudinal folding station 22. This longitudinal folding station 22 is a convertible pocket folder in which the printed sheets are folded once or twice. The longitudinal folding station 22 is followed by an alignment station 23 for the folded sheet. At the alignment station 23, a stacking station 24 adjoins with an adhesive applicator, the stacking station 8 of the device 1 according to the Fig. 1 equivalent. This stacking station 24 is followed by a delivery station 25, which corresponds to the delivery station 9 of the device 1 according to FIG.
  • the digital printing station 21 individual sheets 12 are printed on both sides.
  • the printed sheets 12 are in an in Fig. 4 not shown, arranged between the digital printing station 21 and the Taschenfalztechnik 22 perforating, the perforating 5 of the device 1 according to Fig. 1 corresponds, provided with a perforation or weakening line 11 which is parallel to the processing direction A.
  • the sheets 12 are folded once along the perforation 11.
  • the once folded bow is like in Fig. 2 with 12 'and the folded edge denoted by 13.
  • the folded sheets 12 ' are then the same as based on the Fig. 2 described, adjacent to the folded edge 13, provided with an adhesive application 14 in the form of a multiple interrupted adhesive trace 13 a. Then the sheets are 12 'stacked 15 on each other.
  • the finished stack 15, 15 ' correspond to those in the FIGS. 7 and 8 shown stacks 15, 15 '. Therefore, reference is made to the preceding description of this FIGS. 7 and 8 directed.
  • the printed on both sides in the digital printing station 21 sheet 16 are in the in connection with the Fig. 5 already mentioned, in Fig. 4 not shown Perforierstation with two perforation or weakening lines 11, 11 'provided, which are parallel to each other and at a distance from each other.
  • the sheets 16 are folded around the one perforation line 11 and then around the other perforation line 11 '(spiral fold).
  • the changeover of the pocket folder 22 from the single fold to the two fold preferably takes place dynamically during operation, ie without switching off the pocket folder.
  • the twice folded bow is the same as in the Fig. 3 with 16 'and its folded edges denoted by 17 and 17'.
  • the folded sheets 16 ' are the same as based on the Fig. 3 described with an adhesive application 14 which extends adjacent to the fold edge 17 'and is a multiple interrupted adhesive trace 14a.
  • the finished stack 18, 18 ' correspond to those in the FIGS. 9 and 10 shown stacks 18, 18 '. For this reason, reference is made to the preceding description of this FIGS. 9 and 10 directed.
  • FIGS. 11 and 12 is shown in a side view and in a rear view a finished book block 26 with cover 27.
  • the cover 27 is shown in dashed lines and the back is in the representation of Fig. 12 omitted to make the back 26a of the book block 26 visible.
  • the book block 26 shown is characterized by in the Fig. 9 shown stack 18 formed and consists of superimposed and interconnected by means of adhesive application 14 sheet 16 '.
  • the book block 26 has been processed on its side surfaces.
  • the book block 26 is suspended in a cover cover 27 and connected by means of adhesive compounds 28 and 29 with the back 27a and the covers 27b, 27c.
  • Fig. 12 is a particularly advantageous distribution of adhesive stripes 14a '(see also the FIGS. 8 and 10 ).
  • the adhesive lines 14a on a sheet are in fact offset laterally relative to one another in the direction transverse to the book block back 26 and thus in the direction of the side edges of the sheets 16 'relative to the adhesive lines 14a' of the underlying sheet.
  • This distribution of the adhesive lines 14a 'in the stack 18, 18' or in the book block 26 ensures that not all of the adhesive lines 14a 'lie directly above one another.
  • the effects of the adhesive lines 14a 'in the height of the stack 18 can be kept small.
  • the adhesive application 14 consists of an adhesive trace 14b, which is formed by individual, spaced-apart adhesive stripes 14a '. But it is also possible to apply the adhesive as a continuous, continuous track. The adhesive can also be applied punctiform.
  • adhesive is particularly suitable a dispersion adhesive.
  • Such an adhesive combines the sheets sufficiently quickly and without artificial drying.
  • the application of the adhesive takes place by means of suitable adhesive application devices known per se.
  • the sheets are moved along adhesive application elements, for example nozzles.
  • the release of adhesive from the adhesive application elements is due to control commands as dots, single strokes or a solid stroke, as has already been described.
  • the control commands for the adhesive application device can be generated by the digital printing station 4, 21.
  • a bar code printed on the sheets can also be used to control the adhesive applicator.
  • the adhesive application device can be integrated into the stacking station 8, 24 or can be connected upstream of the stacking device.
  • the stacking station 8 24 individual stacks 15, 18 are prepared and then the delivery station 9, 25, respectively. But it is also possible in the stacking station 8, 24 a plurality of stacked stack 15, 15 'and 18, 18' (see FIGS. 7 and 9 ) and by the stacked 15, 15 '; 18, 18 'formed large stack of the delivery station 9, 25 supply. Individual stacks are usually transported directly to a binding machine, while large stacks are transported to a temporary storage facility.
  • FIGS. 2 and 3 or 5 and 6 described manufacturing methods can also with other devices than those in the Fig. 1 and 4 shown devices 1, 20 are performed.
  • a Plugfalz in the device 1 according to Fig. 1 as a longitudinal folding device 7 instead of a "Flyfolder FB6" from Hunkeler AG a Plugfalz leverage be used as mentioned.
  • the perforating station or the perforation can be dispensed with if the digital printing station 21 is already supplied with perforated sheets.
  • the perforating station 5 could be arranged upstream of the digital printing station 4, or it could be dispensed with, if the wound onto the roll of the unwinding station 2 material web 3 is already perforated.
  • the adhesive is applied adjacent to that side edge that comes to lie in the back of the book block. However, it is also possible to apply the adhesive adjacent to another side edge. The adhesive application is then later cut away, for example by means of a three-knife trimmer.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
EP08015255.6A 2008-08-29 2008-08-29 Verafahren und Vorrichtung zum Herstellen von Buchblöcke bildenden Stapeln Active EP2159070B2 (de)

Priority Applications (3)

Application Number Priority Date Filing Date Title
EP08015255.6A EP2159070B2 (de) 2008-08-29 2008-08-29 Verafahren und Vorrichtung zum Herstellen von Buchblöcke bildenden Stapeln
US12/461,541 US8709190B2 (en) 2008-08-29 2009-08-14 Method and apparatus for producing stacks which form book blocks
JP2009198371A JP5612286B2 (ja) 2008-08-29 2009-08-28 本のブロックを形成するスタックを製造する方法と装置

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP08015255.6A EP2159070B2 (de) 2008-08-29 2008-08-29 Verafahren und Vorrichtung zum Herstellen von Buchblöcke bildenden Stapeln

Publications (3)

Publication Number Publication Date
EP2159070A1 EP2159070A1 (de) 2010-03-03
EP2159070B1 EP2159070B1 (de) 2014-04-16
EP2159070B2 true EP2159070B2 (de) 2017-10-11

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ID=40328702

Family Applications (1)

Application Number Title Priority Date Filing Date
EP08015255.6A Active EP2159070B2 (de) 2008-08-29 2008-08-29 Verafahren und Vorrichtung zum Herstellen von Buchblöcke bildenden Stapeln

Country Status (3)

Country Link
US (1) US8709190B2 (ja)
EP (1) EP2159070B2 (ja)
JP (1) JP5612286B2 (ja)

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JP6227478B2 (ja) * 2013-08-30 2017-11-08 株式会社東芝 シート綴じ装置、シート綴じ方法、シート後処理装置
DE102013017224A1 (de) 2013-10-17 2015-04-23 Manroland Web Systems Gmbh Verfahren und Vorrichtung zum Bearbeiten einer Bedruckstoffbahn
US9757971B2 (en) * 2013-12-20 2017-09-12 Canon Finetech Nisca Inc. Plural bonding units with shifted timing
US10434810B2 (en) 2015-06-23 2019-10-08 Horizon International Inc. Book block forming apparatus
JP6283853B2 (ja) * 2015-10-26 2018-02-28 有限会社 みさとみらい２１ ノートブックおよびその製造方法
DE102016109478A1 (de) * 2016-05-24 2017-11-30 Manroland Web Systems Gmbh Herstellung von rückengeleimten Heften
EP3251869B1 (de) 2016-05-30 2018-12-12 Hunkeler AG Verfahren zum herstellen von druckprodukten mit integriertem umschlag
US10207527B2 (en) 2016-07-29 2019-02-19 Ferag Ag Processing system with digital printing and a post-processing station
CH712755A1 (de) 2016-07-29 2018-01-31 Ferag Ag Verarbeitungssystem mit Digitaldruck und Weiterverarbeitungsstation.
US10974533B2 (en) * 2016-09-05 2021-04-13 Mueller Martini Holding Ag Device and method for the alignment of a book block consisting of single sheets and/or signatures
DE102018005674A1 (de) * 2018-07-19 2020-01-23 Inprima Ag Verfahren zur Herstellung eines Druckereiprodukts mit mehr als vier bedruckten Seiten
GB2591219A (en) * 2019-11-15 2021-07-28 Pocket Memories Ltd A method of making a mini lay-flat book
CN111002737A (zh) * 2019-12-25 2020-04-14 北京曲一线图书策划有限公司 一种附带册子图书的装订方法

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Publication number Publication date
EP2159070A1 (de) 2010-03-03
JP5612286B2 (ja) 2014-10-22
JP2010052432A (ja) 2010-03-11
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