Classifications

• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M111/00—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential
  • C10M111/04—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential at least one of them being a macromolecular organic compound
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  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
  • C10M169/04—Mixtures of base-materials and additives
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
  • C10M2207/02—Hydroxy compounds
  • C10M2207/023—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
  • C10M2207/026—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings with tertiary alkyl groups
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
  • C10M2207/28—Esters
  • C10M2207/283—Esters of polyhydroxy compounds
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
  • C10M2207/28—Esters
  • C10M2207/283—Esters of polyhydroxy compounds
  • C10M2207/2835—Esters of polyhydroxy compounds used as base material
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
  • C10M2207/28—Esters
  • C10M2207/284—Esters of aromatic monocarboxylic acids
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
  • C10M2207/28—Esters
  • C10M2207/287—Partial esters
  • C10M2207/289—Partial esters containing free hydroxy groups
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
  • C10M2207/40—Fatty vegetable or animal oils
  • C10M2207/401—Fatty vegetable or animal oils used as base material
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
  • C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
  • C10M2209/102—Polyesters
  • C10M2209/1023—Polyesters used as base material
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
  • C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
  • C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
  • C10M2209/1033—Polyethers, i.e. containing di- or higher polyoxyalkylene groups used as base material
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
  • C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
  • C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
  • C10M2209/104—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
  • C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
  • C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
  • C10M2209/105—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing three carbon atoms only
  • C10M2209/1055—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing three carbon atoms only used as base material
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
  • C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
  • C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
  • C10M2209/108—Polyethers, i.e. containing di- or higher polyoxyalkylene groups etherified
  • C10M2209/1085—Polyethers, i.e. containing di- or higher polyoxyalkylene groups etherified used as base material
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
  • C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
  • C10M2215/06—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to carbon atoms of six-membered aromatic rings
  • C10M2215/064—Di- and triaryl amines
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
  • C10M2219/04—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
  • C10M2219/044—Sulfonic acids, Derivatives thereof, e.g. neutral salts
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
  • C10M2219/08—Thiols; Sulfides; Polysulfides; Mercaptals
  • C10M2219/082—Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms
  • C10M2219/085—Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms containing carboxyl groups; Derivatives thereof
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
  • C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
  • C10M2223/04—Phosphate esters
  • C10M2223/043—Ammonium or amine salts thereof
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
  • C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
  • C10N2030/02—Pour-point; Viscosity index
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
  • C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
  • C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
  • C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
  • C10N2030/08—Resistance to extreme temperature
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
  • C10N2040/00—Specified use or application for which the lubricating composition is intended
  • C10N2040/08—Hydraulic fluids, e.g. brake-fluids

Definitions

• the present invention relates generally to a lubricant composition.
• the present invention relates particularly to fully miscible lubricant compositions that comprise a polyether and a renewable raw material source such as an unsaturated seed or vegetable oil, whether genetically modified or not.
• the present invention relates more particularly to such compositions in conjunction with one or more of a wear-reducing additive, especially an amine phosphate, an antioxidant, especially a phenolic antioxidant, an amine antioxidant or a combination of a phenolic antioxidant and an amine antioxidant, and a corrosion inhibitor such as a sodium salt of dinonylnaphthalene sulfonic acid or a calcium salt of dinonylnaphthalene sulfonic acid.
• Bio-lubricants or lubricants based upon renewable resources such as seed oils and vegetable oils rather than from petroleum or natural gas, represent a small, but growing segment of total global lubricants demand. Bio-lubricants find particular favor in environmentally sensitive applications such as marine, forestry or agricultural lubricants due to observations that they readily biodegrade, have low toxicity and do not appear to harm aquatic organisms and surrounding vegetation. In at least partial recognition of such observations, Germany and Austria ban use of mineral oils in total loss lubrication applications such as chain saw lubrication and Portugal and Belgium mandate use of biodegradable lubricants in outboard engines.
• United States Patent (USP) 5,335,471 discloses use of methacrylate and styrene/maleic anhydride interpolymers as pour point depressant additives for seed oil lubricants.
• USP 5,413,725 teaches use of the same interpolymers as pour point depressant additives for seed oil lubricants derived from high oleic containing feedstocks.
• WO-A-2006 120216 describes a lubricating composition which is a combination of a vegetable unsaturated oil, with an ethoxylated fatty acid.
• US-A-2004 241309 discloses a food-grade-lubricant useful comprising at least one vegetable oil, at least one polyalphaolefin, and at least one antioxidant.
• An aspect of the present invention is a lubricant blend composition
• a lubricant blend composition comprising at least one first component, the first component being a vegetable oil or seed oil, and at least one second component, the second component being a polyether as specified below, the blend having an ASTM D97-87 pour point of -10 °C or lower, a viscosity at 40 °C within a range of from 10 square millimeters per second (mm 2 /s) to 100 mm 2 /s, a viscosity at 100 °C within a range of from 2.4 mm 2 /s to 20 mm 2 /s, and a viscosity index (VI) within a range of from 30 to 225 .
• the second component comprises a combination of the polyether and a polyolester. Inclusion of a polyolester does not cause the blend to have an ASTM D97-87 pour point in excess of -10 °C (e.g. -5 °C) or to have a viscosity at either 40 °C or 100 °C or a VI outside the ranges noted in the first aspect.
• the lubricant blend composition further comprises a wear-reducing amount of amine phosphate.
• the lubricant blend composition further comprises an antioxidant selected from a group consisting of phenolic antioxidants and amine antioxidants.
• the lubricant blend composition further comprises a corrosion-inhibiting amount of a sodium salt of dinonylnaphthalene sulfonic acid.
• the lubricant blend composition of the aspect or any of its first through fourth related aspects further comprises a demulsfier.
• the lubricant blend compositions of either the aspect or any of the related aspects have a variety of end use applications, one of which is as a power transmission fluid. See e.g. Verband Deutscher Maschinen und Anlagen bau e. V. (VDMA) 24568 (minimum technical requirements for biodegradable hydraulic fluids, specified according to ISO 15380:2002.
• references to the Periodic Table of the Elements herein shall refer to the Periodic Table of the Elements, published and copyrighted by CRC Press, Inc., 2003 . Also, any references to a Group or Groups shall be to the Group or Groups reflected in this Periodic Table of the Elements using the IUPAC system for numbering groups.
• compositions claimed herein through use of the term “comprising” may include any additional additive, adjuvant, or compound whether polymeric or otherwise, unless stated to the contrary.
• the term, “consisting essentially of” excludes from the scope of any succeeding recitation any other component, step or procedure, excepting those that are not essential to operability.
• the term “consisting of” excludes any component, step or procedure not specifically delineated or listed.
• Oleic acid means cis-9,10-octadecenoic acid.
• Expressions of temperature may be in terms either of degrees Fahrenheit (°F) together with its equivalent in °C or, more typically, simply in °C.
• Lubricant blends of the present invention comprise at least one first component and at least one second component.
• a renewable raw material source such as an unsaturated seed or vegetable oil, whether genetically modified or not, serves as a preferred first component.
• a polyether constitutes a preferred second component. Relative amounts of first and second components in such lubricant blends vary depending upon whether one desires classification of the lubricant blend as simply a bio-lubricant in general, something that requires a discernible amount (e.g.
• the first component or renewable raw material source constitutes, based upon combined weight of first and second components, more than 10 wt%, preferably at least 15 wt% and even more preferably at least 20 wt% up to 85 wt%, with up to 80 wt% or even up to 50 wt% being satisfactory.
• the renewable resource constitutes, based upon lubricant blend weight, at least 50 wt%, more preferably at least 60 wt% and still more preferably at least 70 wt% up to 85 wt% with up to 80 wt% providing very satisfactory results.
• the second component is present in an amount that complements the amount of the first component such that the weight percentages of first and second components, when added together, total 100 wt% in each instance.
• a first component content of at least 10 wt% complements a second component content of up to 90 wt%.
• United States Patent Application Publication 2006/0193802 (Lysenko et al.), lists illustrative plant and vegetable seed oils in paragraph [0030].
• oils include palm oil, palm kernel oil, castor oil, soybean oil, olive oil, peanut oil, rapeseed oil, corn oil, sesame seed oil, cottonseed oil, canola oil, safflower oil, linseed oil, sunflower oil; high oleic oils (e.g.
• an oleic acid content of from 70 wt% to 90 wt%, based upon total oil weight) such as high oleic sunflower oil, high oleic safflower oil, high oleic corn oil, high oleic rapeseed oil, high oleic soybean oil and high oleic cottonseed oil; genetically-modified variations of oils noted in this paragraph, and mixtures thereof.
• Preferred first component seed oils include the aforementioned high oleic oils, with high oleic sunflower oil and high oleic canola oil being especially preferred.
• the polyether of the second component has the chemical Formula I: R-[-X-(CH 2 -CH 2 O) n (C y H 2y O) p -Z] m Formula I wherein R is either H (hydrogen), or an alkyl or aryl (e.g.
• X is either O (oxygen), or S (sulfur) or N (nitrogen);
• y is an integer within a range of from 3 to 30;
• Z is H or a C 1-30 hydrocarbyl or C 1-30 hydrocarboxyl group; a sum of n+p ranges from 6 to 60 with n and p being selected such that the polyether contains CH 2 -CH 2 O groups in an amount within a range of from 0 wt% to 60 wt% and C y H 2y O groups in an amount within a range of from 100 wt% to 40 wt%, each wt% being based upon combined weight of CH 2 -CH 2 O groups and C y H 2y O groups; and
• m is within a range of from 1 to 8.
• the C y H 2y O group is preferably a propylene oxide group.
• the polyether preferably has a number average molecular weight (M n ) within a range of from 500 and 3,500.
• M n number average molecular weight
• Table 1 shows several polyethers that are miscible, in a 60/40 (weight/weight) ratio, with a vegetable oil (e.g. NATREONTM high oleic sunflower oil or NATREON high oleic canola, both commercially available from Dow AgroScience, or TRISUNTM high oleic sunflower oil, commercially available from ACH Food Companies Inc.).
• the polyethers in Table 1 all have a molecular weight within the range of from 500 to 3,500 and match Formula I.
• Table 1 also includes polyolesters that are miscible with vegetable oils and polyethers.
• “Butanol DPnB” means butanol plus two moles of propylene oxide
• M equals mix feed (feed both ethylene oxide (EO) and propylene oxide (PO) as a homogeneous mixture to a reactor);
• H means homopolymer (feed either PO or EO, preferably PO, to the reactor);
• B means block copolymer (feed PO to the reactor, complete reaction of the PO, then add EO to the reactor); and
• “RB” means reverse block (feed EO to the reactor, complete reaction of the EO, then add PO to the reactor).
• "45/55" means a 45/55 (weight/weight) ratio blend of C 8 and C 10 fatty alcohols.
• Seq as used in Table 1, means H or B or RB, whichever is appropriate.
• the polyether is preferably a polyalkylene glycol or modified polyalkylene glycol.
• the modified polyalkylene glycol is an end-capped polyalkylene glycol.
• the end-capped polyalkylene glycol preferably includes a non-reactive end-capping moiety selected from a group consisting of a) an alkyl ether, the alkyl ether having an alkyl moiety that contains from one to 1-30 carbon atoms, b) an aromatic ether, and c) an ester.
• the second component is miscible with the first component.
• the second component is a blend of a polyether and a polyolester, the polyolester being a synthetic ester of a polyhydric alcohol and a C 6 - C 22 acid (acid with six to 22 carbon atoms).
• Preferred polyhydric alcohols include at least one of trimethylolpropane, neopentylglycol, pentaerythritol, and 1,2,3-trihydroxy-propanol.
• Table 1 Seq R X y n p n+p % EO % CyH2yO Z MWT Misc.
• polyolester-2 Trimethylolpropane - C 8 /C 10 unsaturated ester viscosity (at 40°C) of 65 mm 2 /s, a VI of 208, and a saponification number of 185 mg KOH/g, miscible in a 60/40 Vegetable Oil/PAG mixture.
• a lubricant composition that comprises a polyether and a renewable raw material source such as an unsaturated seed or vegetable oil, whether genetically modified or not, at room temperature (nominally 25 °C) by visual observation. Miscible blends or compositions appear as clear homogeneous liquids with no apparent phase separation.
• Lubricant blend compositions of the present invention have a pour point (e.g. a temperature at which an oil ceases to flow) that is preferably - 10° C or less, more preferably -15°C or less, even more preferably -20 °C or less, still more preferably, -25 °C or less and most preferably -27 °C or less.
• a pour point e.g. a temperature at which an oil ceases to flow
• a pour point e.g. a temperature at which an oil ceases to flow
• a pour point e.g. a temperature at which an oil ceases to flow
• Vegetable oils especially those with a high monounsaturation content, tend to stiffen at low temperatures. This resembles stiffening of honey or molasses at such low temperatures (e.g. -10°C).
• Pour point depressants permit flow of lubricant blend compositions at a temperature below the pour point of a lubricant blend composition that lacks a pour point depressant.
• Lubricants that offer low pour points find utility in equipment that needs to operate in cold climates.
• Common pour point depressants include polymethacrylates, styrene/maleic anhydride copolymers, wax alkylated naphthalene polymers, wax alkylated phenol polymers and chlorinated polymers. See, e.g. USP 5,451,334 and USP 5,413,725 .
• Lubricant blend compositions of the present invention preferably include an amount of pour point depressant that is about 2 wt% or less, preferably 1 wt% or less, each wt% being based upon total composition weight (including the pour point depressant).
• Skilled artisans also recognize that pour point depressant amounts in excess of about two percent by weight (2 wt%), based upon total composition weight (including the pour point depressant) typically yield minimal further improvement in pour point, but do increase composition cost.
• a preferred pour point depressant for vegetable oil based lubricants is a polyacrylate (e.g. L7571A, commercially available from Lubrizol Corporation).
• lubricant blend compositions of the present invention optionally, but preferably, include an additive package that comprises at least one of a stabilizer (e.g. an antioxidant), a corrosion inhibitor, an emulsion breaker and an anti-wear additive.
• a stabilizer e.g. an antioxidant
• the additive package typically provides an improvement, relative to an identical composition save for absence of the additive package, in one or more of oxidation resistance, thermal stability, anti-rust performance, extreme pressure antiwear performance, anti-foam characteristics, air release properties and filtration.
• a particularly suitable additive package is available from Lubrizol Corporation under the trade designation L5186B.
• Lubricant blend compositions of the present invention can include one or more additives and still remain suitable for use as cost effective, high performance, and readily biodegradable industrial oils, such as high performance hydraulic fluids or engine lubricants.
• additives are present in amounts totaling from about 0.001 wt% to about 20 wt% based on total lubricant blend composition weight.
• a transmission fluid for diesel engines can be made that includes antioxidants, anti-foam additives, anti-wear additives, corrosion inhibitors, dispersants, detergents, and acid neutralizes, or combinations thereof.
• Hydraulic oil formulations can include antioxidants, anti-rust additives, anti-wear additives, pour point depressants, viscosity-index improvers and anti-foam additives or combinations thereof. Specific oil formulations will vary depending on the end use of the oil; suitability of a specific formulation for a particular use can be assessed using standard techniques.
• Typical antioxidants are aromatic amines, phenols, compounds containing sulfur or selenium, dithiophosphates, sulfurized polyalkenes, and tocopherols.
• the antioxidant is preferably selected from a group consisting of phenolic antioxidants, amine antioxidants or a mixture of a phenolic antioxidant and an amine antioxidant.
• the antioxidant is more preferably a phenolic antioxidant that has molecular weight (M w ) of at least 220 (e.g. butylated hydroxytoluene or BHT).
• Hindered phenols arc particularly useful, and include for example, 2,6-di-tert-butyl-p-cresol (DBPC), tert-butyl hydroquinone (TBHQ), cyclohexylphenol, and p-phenylphenol.
• DBPC 2,6-di-tert-butyl-p-cresol
• TBHQ tert-butyl hydroquinone
• cyclohexylphenol and p-phenylphenol.
• amine-type antioxidants include phenyl-amine, naphthylamine, alkylated diphenylamines and unsymmetrical diphenylhydrazine.
• Antioxidants are typically present in amounts from about 0.001 wt% to about 10 wt%, preferably from 0.5 wt% to 10 wt%, in each case based upon total weight of the lubricant blend composition. In particular embodiments, from 0.01 wt% to 3 wt%, more preferably from 0.5 wt% to 2 wt%, based upon total weight of the lubricant blend composition, of an antioxidant is added to a lubricant blend composition of the present invention. See USP 5,451,334 and USP 5,773, 391 for a description of additional antioxidants.
• Rust inhibitors protect surfaces against rust and include alkylsuccinic type organic acids and derivatives thereof, alkylthioacetic acids and derivatives thereof, organic amines and alkanolamines, organic phosphates, imidazolines, polyhydric alcohols, and sodium and calcium sulfonates.
• Anti-wear additives adsorb on metal, and provide a film that reduces metal-to-metal contact.
• anti-wear additives include, for example, zinc dialkyldithiophosphates, tricresyl phosphate, didodecyl phosphite, sulfurized sperm oil, sulfurized terpenes and zinc dialkyldithiocarbamate, and are used in amounts from about 0.05 wt% to about 4.5 wt%, based upon total lubricant blend composition weight.
• Preferred commercially available anti-wear additives include organic sulfur and phosphorous compounds sold by RT Vanderbilt under trade name VANLUBETM 7611M, amine salts of aliphatic phosphorous acid esters (e.g. NALUBETM A6110, King Industries), sulfur-phosphorous-nitrogen compounds such as NALUBETM AW6310 (King Industries), phosphorous-sulfur compounds such as NALUBETM AW6330 (King Industries), amine phosphate, heterocyclic derivatives such as NALUBETM AW6220 (King Industries), triphenyl phosphorothionate (IRGALUBETM TPPT, Ciba), a combination of an aromatic glyceride (70-80 wt%) and a petroleum solvent (30-20 wt%) (IRGALUBETM F10A, Ciba), a combination of amines and C22-C14 branched alkyl, monohexyl and dihexyl phosphates (IRGALUBETM 349,
• the anti-wear additive is preferably an amine phosphate that is present in a wear-reducing amount.
• the wear-reducing amount is preferably within a range of from 0.05 wt% to 3 wt%, each weight percentage being based upon total composition weight.
• Some anti-wear additives e.g. NALUBETM AW6110, King Industries
• Corrosion inhibitors include dithiophosphates and in particular, zinc dithiophosphates, metal sulfonates, metal phenate sulfides, fatty acids and their amine or alkanolamine salts, acid phosphate esters and alkyl succinic acids.
• the corrosion inhibitor is preferably a sodium salt of dinonylnaphthalene sulfonic acid.
• the latter sodium salt is preferably present in a corrosion-inhibiting amount, more preferably in an amount within a range of from 0.05 wt% to 1 wt%, each weight percentage being based upon total composition weight.
• Ingress of water into hydraulic fluids represents a common problem experienced in using hydraulic fluids.
• Water may come from a variety of sources including water based lubricants used near the hydraulic fluids and water from condensation.
• the presence of water in a hydraulic fluid can sometimes lead to formation of an emulsion.
• the emulsion often has higher compressibility which can cause reduced pump efficiency and cavitation.
• Ingress of water in the hydraulic oil can also lead to accelerated ferrous corrosion.
• Skilled artisans understand that one can use a demulsifier to separate water from the hydraulic fluid, thereby enabling one to drain water from a system that uses or moves a hydraulic fluid.
• Illustrative demulsifiers include polyoxyethylene alkyl phenols, their sulfonates and sodium sulfonates, polyamines, diepoxides, block and reverse block copolymers of ethylene oxide and propylene oxide, alkoxylated phenols and alcohols, alkoxylated amines and alkoxylated acids.
• Viscosity index can be increased by adding, for example, polyisobutylenes, polymethacrylates, polyacrylates, vinyl acetates, ethylene propylene copolymers, styrene isoprene copolymers, styrene butadiene copolymers and styrene maleic ester copolymers.
• Anti-foam additives reduce or prevent the formation of stable surface foam and are typically present in amounts from about 0.00003 wt% to about 0.05 wt%, based upon total lubricant blend composition weight.
• Polymethylsiloxanes, polymethacrylates, salts of alkylene dithiophosphates, amyl acrylate telomer and poly(2-ethylhexylacrylate-co-ethyl acrylate are non-limiting examples of anti-foam additives.
• Detergents and dispersants are polar materials that serve a cleaning function.
• Detergents include metal sulfonates, metal salicylates and metal thiophosphonates.
• Dispersants include polyamine succinimides, hydroxy benzyl polyamine, polyamine succinamides, polyhydroxy succinic esters and polyamine amide imidazolines.
• compositions have a viscosity index or VI, determined as detailed below, that preferably lies above 120, more preferably above 140 and, still more preferably, above 150.
• kinematic viscosity in centistokes (cSt) and its metric equivalent, either square millimeters per second (mm 2 /sec) or 1 x 10 -6 square meters per second, at 40°C and 100°C using a Stabinger viscometer in accord with American Society for Testing and Materials (ASTM) D7042.
• ASTM American Society for Testing and Materials
• TGA Thermo-Gravimetric Analysis
• thermo-oxidative stability uses a modified version of ASTM D2893 to measure thermo-oxidative stability.
• neat high oleic canola oil in combination with 2 parts by weight (pbw), per hundred pbw of neat high oleic seed oil, of the L5186B additive package has a pour point > -22 °C, a pour point freezer > -10 °C (already solid), a viscosity at 40 °C of 37.6 mm 2 /s, a viscosity at 100 °C of 8.34 mm 2 /s, a VI of 207 and a SRV fc of 0.100.
• Neat high oleic seed oil in combination with 2 pbw of L5186B additive package and 2 pbw of L7671A pour point depressant, in each case per hundred pbw of neat high oleic canola oil, has a pour point of -26 °C, a pour point freezer of -25 °C (already solid), a viscosity at 40 °C of 46.1 min 2 /s, a viscosity at 100 °C of 10.2 mm 2 /s, a VI of 218 and a SRV fc of 0.096.
• lubricant blend compositions representative of the present invention and based on high oleic seed oil e.g. NATREONTM high oleic canola oil
• a polyether 25 wt% to 40 wt%, based upon combined weight of seed oil and polyether
• room temperature nominally 25 °C
• use of a co-fluid such as a polyether in the foregoing amounts improves low temperature properties (e.g. pour point) of seed oils, especially high oleic seed oils, without adversely affecting performance of such seed oils from a viscosity or friction coefficient point of view.
• a friction coefficient of less than 0.12 under these test conditions is considered to be low and favorable.
• CE A and B, relative to Example 1 and Comparative Example C and D, relative to Example 2 demonstrate that polyethers blend well with seed oils and give properties comparable to those attained with blends of seed oils and commercial polyol esters.
• polyethers effectively substitute for all of a polyolester, as in Ex 1 and Ex 2, or only part of a polyolester as in Ex 3.
• Compositions of the present invention that comprise a seed oil, a polyether and an optional polyolester function as lubricant materials with desirable low temperature properties, but without compromising viscosity or friction coefficient properties.
• a base oil blend by stirring together 6000 g of the same high oleic canola oil as used in Ex 1, 1500 g of a butanol-initiated propoxylate that has an average molecular weight of 740 (UCONTM LB165, The Dow Chemical Company) (PPO-1) and 2500 g of a butanol-initiated propoxylate that has an average molecular weight of 1020 (UCONTM LB285, The Dow Chemical Company) (PPO-2).
• the base oil blend has a weight ratio of high oleic canola oil to total butanol-initiated propoxylate of 60/40.
• the antioxidant is one or more of: AO-A, a thiodiethylene bis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate] (IRGANOXTM L115, Ciba); AO-B, a N-phenyl-ar-(1,1,3,3-tetramethylbutyl)-1-naphthalene (IRGANOX L06, Ciba); AO-C, pentaerythritol tetrakis(3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate) (IRGANOX L101, Ciba); AO-D, a reaction product of N-phenyl benzenamine with 2,4,4-trimethyl pentene and 2-methylpropene (VANLUBETM 961, R.
• AO-A a thiodiethylene bis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)prop
• AO-E a reaction product of N-phenyl benzenamine with 2,4,4-trimethyl pentene
• AO-F an alkyl ester of 3,5-bis(1,1-dimethylethyl)-4-hydroxy-benzenepropanoic acid
• AO-G a blend of C 7 to C 9 branched alkyl esters of 3,5-di-tert-butyl-4-hydroxyhydrocinnaic acid (IRGANOX L135, Ciba). Express all amounts in Table 5 in terms of wt%, based upon combined weight of base oil blend and antioxidant.
• Table 6 also includes kinematic viscosity test results (in mm 2 /sec). Stop KV testing at less than 11 days where data either show an increase in viscosity of more than 50% or suggest that, based upon marked increases in viscosity for shorter periods of time that KV testing at 11 days would exceed 50%. Note that 1 mm/sec 2 equals 1 cSt.
• antioxidants AO-A and AO-C both provide a viscosity increase after 11 days of less than 10% when used in an amount of I wt% based upon combined weight of antioxidant and base oil while only AO-A provides a viscosity increase after 11 days of less than 50% when used in an amount of 0.5 wt% based upon combined weight of antioxidant and base oil.
• AO-H is a sodium salt of dinonylnaphthalene sulfonic acid (NaSulTM SS, King Industries).
• NaSulTM SS dinonylnaphthalene sulfonic acid
• Table 8 shows kinematic viscosity (KV) test results for various time intervals as well as KV I .
• Table 8 also includes data for Ex 6.
• each of AO-B through AO-H provide a reduction in viscosity increase, when added at a 0.5 wt% loading in conjunction with 1.0 wt% of AO-A, relative to 1.5 wt% of AO-A alone.
• the data also show that, at a total antioxidant loading of 2.0 wt%, only AO-C and AO-F provide a reduction in viscosity increase, when added at a 1.0 wt% loading in conjunction with 1.0 wt% of AO-A, relative to 2.0 wt% of AO-A alone.
• AO-H while quite acceptable at a 0.5 wt% loading in conjunction with 1.0 wt% of AO-A, does not provide satisfactory results when used at a level of 1.0 wt% in conjunction with 1.0 wt% of AO-A.
• Each wt% is based upon combined weight of base oil and antioxidants.
• Table 9 shows amounts of each antioxidant.
• Table 10 shows KV data.
• AO-I represents an amine phosphate, normally classified as an anti-wear additive (NALUBETM 6110, King Industries).
• NALUBETM 6110 an anti-wear additive
• each wt% is based upon combined weight of base oil and antioxidants.
• the data in Table 10 show that AO-C alone, at loadings of 1 wt%, 1.5 wt% and 2 wt%, provides a satisfactorily low increase between KV I and KV 14 , with 1 wt% and 2 wt% being better than 1.5 wt% at KV 14 , but 1.5 wt% being better than 1 wt% and 2 wt% being better than 1.5 wt% at longer time intervals such as KV 22 .
• the data also show that AO-C, when used in combination with 0.5 wt% of any of AO-A, AO-B and AO-D through AO-I, provides a very satisfactorily low increase between KV I and KV 14 .
• each wt% is based upon combined weight of base oil and antioxidants.
• the oil for Comp Ex S is Mobil EAL 224H, commercially available from Exxon/Mobil.
• the oil for Comp Ex T is Eco-hydTM 46, commercially available from Fuchs.
• the oil for Comp Ex U is PlanetLubeTM HydroBioTM S-46, commercially available from Cargill.
• the oil for Comp Ex V is PlantohydTM 40N, commercially available from Fuchs.
• compositions of the present invention that comprise a vegetable or seed oil, at least one polyether and a combination of certain additives, predominantly antioxidants, provide very solid performance in terms of minimizing viscosity increase after, for example 11 and 13 days, relative to the commercial materials represented by CE S through CE V.
• CE AC is the commercially available biohydraulic oil of CE S. Additional additives include AO-K, an organic sulfur and phosphorous compound (VANLUBETM 9611M, R. T. Vanderbilt), AO-L, an antiwear additive that contains a triazole derivative (NALUBETM AW6220, King Industries), and AO-M, an ashless antiwear additive (NALUBETM AW6330, King Industries).
• AO-K an organic sulfur and phosphorous compound
• VANLUBETM 9611M organic sulfur and phosphorous compound
• AO-L an antiwear additive that contains a triazole derivative
• NALUBETM AW6220 an antiwear additive that contains a triazole derivative
• NALUBETM AW6330 an ashless antiwear additive

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