EP2027935B1 - Vorrichtung zum Auftragen einer Suspension auf eine Trägerplatte - Google Patents

Vorrichtung zum Auftragen einer Suspension auf eine Trägerplatte Download PDF

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Publication number
EP2027935B1
EP2027935B1 EP08013512A EP08013512A EP2027935B1 EP 2027935 B1 EP2027935 B1 EP 2027935B1 EP 08013512 A EP08013512 A EP 08013512A EP 08013512 A EP08013512 A EP 08013512A EP 2027935 B1 EP2027935 B1 EP 2027935B1
Authority
EP
European Patent Office
Prior art keywords
roller
application
slots
suspension
width
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP08013512A
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German (de)
English (en)
French (fr)
Other versions
EP2027935A1 (de
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Flooring Technologies Ltd
Original Assignee
Flooring Technologies Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Flooring Technologies Ltd filed Critical Flooring Technologies Ltd
Priority to PL08013512T priority Critical patent/PL2027935T3/pl
Publication of EP2027935A1 publication Critical patent/EP2027935A1/de
Application granted granted Critical
Publication of EP2027935B1 publication Critical patent/EP2027935B1/de
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/0813—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line characterised by means for supplying liquid or other fluent material to the roller
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/0826—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets
    • B05C1/0834—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets the coating roller co-operating with other rollers, e.g. dosing, transfer rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/086—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line a pool of coating material being formed between a roller, e.g. a dosing roller and an element cooperating therewith
    • B05C1/0865—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line a pool of coating material being formed between a roller, e.g. a dosing roller and an element cooperating therewith the cooperating element being a roller, e.g. a coating roller
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]

Definitions

  • the invention relates to a device for applying a suspension mixed with abrasive particles, in particular corundum particles, to a carrier plate, wherein the device has an applicator roller and a metering roller cooperating with the applicator roller.
  • Such a device is from document DE-C-616 815 known, which is considered to be the closest prior art.
  • Such a device is for example also from the DE-U-20 2004 018 710 known.
  • the suspension to be applied is applied to the rotating metering roller and applied by this to the applicator roll.
  • the amount of the transferring suspension is adjusted via a squeegee located on the dosing. From the applicator roll, the suspension is then applied to the surface of the carrier plate.
  • a disadvantage is that in the direction of rotation in front of the squeegee located on the metering roller, a reservoir of the suspension to be applied must be applied in order to ensure uniform over the entire width of the roll order. Therefore, there is always relatively much of the example corundum-containing suspension in the device, resulting in increased production costs.
  • the suspension has a relatively long residence time in the reservoir. At least some sedimentation of the solid particles contained in the suspension occurs. Thus, the suspension no longer has a homogeneous particle density, which leads to an irregular distribution of the particles on the support plate.
  • the invention has the object to improve a generic device such that a higher distribution accuracy of the suspension to be applied is ensured.
  • a generic device has a job trough (feed chute) with two laterally projecting, at an angle ⁇ to the horizontal downwardly inclined groove halves with bottom-side slots.
  • the two groove halves extend in the direction of the roll axes of the rolling mill and thus perpendicular to the direction of movement of the carrier plates, to which the suspension mixed with abrasive particles is to be applied. They thus stand laterally out of the imaginary central axis, in which, for example, a feeder can be located, out.
  • the suspension to be applied is introduced centrally from above into the order trough. Since the two gutter halves are sloping outward, the suspension distributes the gravity over the entire width of the order trough. Through the slots in the bottom of the order trough, the suspension can emerge down and is applied so evenly on the metering roller. A Reservoir upset on the roller itself is no longer necessary.
  • the order trough is provided with a central feed port.
  • the application trough extends over the entire width of the roll mill. This ensures a uniform application of the suspension to the metering roller.
  • the order trough preferably has a trapezoidal cross-section, with the short side of the trapezoid forming the bottom. This will be through the feed pipe introduced suspension fed optimally provided for in the bottom slots.
  • the side walls of the order trough are closed, so that no introduced suspension can escape here.
  • the side walls of the order trough are the walls that limit the order trough in the direction of flow of, for example, in the middle of the application trough suspension, ie in the direction of the roll axes.
  • the slots located at the bottom of the application channel have a variable width.
  • the width of the slots is defined as the extent of the slots perpendicular (transverse) to the direction of flow of the suspension in the order trough and thus perpendicular to the direction of the roll axes. It has proven to be advantageous that the width of the slots increases from the center of the application channel towards its edges. This ensures that the same amount of suspension is applied to the metering roller over the entire width of the application channel, without the need for a reservoir formation in the order trough would be necessary.
  • a predetermined amount of the suspension to be applied is introduced into the order trough. From this suspension, a small part passes through the relatively narrow slots in the middle of the order trough and passes directly to the metering roller. By far the largest part flows outwards along the inclined gutter halves. Outwardly, the amount of suspension present in the order trough steadily decreases. From this ever smaller amount of an increasing proportion must be derived down to ensure a homogeneous distribution on the below the order trough dosing. This is achieved by increasing the width of the slots towards the edge of the application trough.
  • the width of the slots increases from the center of the application channel towards the edge from 1 mm to 20 mm, particularly advantageously from 1 mm to 10 mm.
  • the width of the slots is infinitely adjustable. As a result, the optimum slot width can be set for any desired order quantity.
  • the angle ⁇ at which the two groove halves are inclined outwards is between 1 ° and 15 °. Particularly advantageous is an angle ⁇ of 5 ° has been found.
  • this angle of inclination the flow rate of the suspension to be applied can be controlled.
  • this angle is infinitely adjustable. In this case, depending on the viscosity and the amount of suspension to be applied, the optimum gradient angle can be set.
  • the surface of the metering roll and the applicator roll may be rubberized.
  • the Shore hardness of the rubber is 40 to 70, particularly preferably 55.
  • EPDM has been found to be suitable.
  • the surface of the metering roller may also be made of ceramic or chromed steel.
  • the metering roller is designed as an anilox roller.
  • the order quantity can be precisely metered, while maintaining high distribution accuracy.
  • Particularly suitable is a line or helical grinding pattern along the circumferential direction of the applicator roll has been found.
  • FIG. 1 a device according to the invention is shown in side view.
  • the applied to the support plate 2 suspension 1 exits in the bottom of the trough halves 6 located above the consisting of the metering roll 4 and the applicator roll 3 order trough slots 5 located 7 and is passed directly into the gap between the metering roll 4 and the applicator roll 3 ,
  • the adjustable width of the slots 7 and the adjustable angle ⁇ below which the gutter halves are inclined downwardly outwardly, the amount of the exiting suspension can be controlled.
  • the gap width between the two can be changed and thus the amount of the applied suspension 1 on the support plate 2 can be controlled again.
  • the surfaces of the applicator roller 3 and the metering roller 4 are coated in such a way that the suspension 1 to be applied remains adhered to the applicator roll 3. From this application roller 3, the suspension 1 is transferred to the support plate 2. This is in the enlarged section FIG. 1 clarified. By the arrows in the rollers, the respective direction of rotation is indicated. The enlarged section clearly shows that in the direction of rotation before the contact between applicator roll 3 and support plate 2, the suspension 1 to be applied adheres to the applicator roll 3. After contact, the suspension 1 has been transferred to the carrier plate 2.
  • FIG. 2 shows a perspective view of a device according to the invention.
  • the order trough 5, which is located above the gap between metering roller 4 and applicator roller 3, has two groove halves 6, which are inclined downwards starting from the middle - where a central feed nozzle 8 is also arranged.
  • In the bottom of this Gutter halves 6 are slots 7, which have from the center of the order trough 5 to the sides of increasing width. Through this occurs the suspension to be applied, the in FIG. 2 not shown off. Due to the trapezoidal cross-section of the two channel halves 6, the suspension 1, which is guided into the application channel 5 by the central feed port (not shown), is always directed to the slots 7.
  • Both the angle of inclination ⁇ of the trough halves 6 and the width of the slots 7 are infinitely adjustable so as to be able to optimally control the amount of the suspension which exits downwards as a function of its viscosity and the required application quantity.
  • the emerging from the order trough 5 suspension 1 is discharged directly into the gap between applicator roll 3 and metering roller 4. From the applicator roll 3, the suspension 1 is transferred to the support plate 2.
  • the suspension 1 consists of a melamine resin-corundum mixture and has a solid resin content of 50% to 70%, preferably 60%, wherein the melamine resin additives such as hardeners, wetting agents, release agents and leveling agents and defoamers are added, and also has a 30% to 60%, preferably 50%, content of corundum, for example aluminum oxide.
  • the corundum has a size of about 0 to 120 microns.
  • nanoparticles for example silicon carbide, can be introduced, which contribute to increasing the scratch resistance of the surface. In addition, less dirt and bacteria adhere to the surfaces equipped with nanoparticles.
  • coordinated rotation direction and speed of the metering roller 4 and the applicator roll 3 can be an amount of about 10 g / m 2 to 70 g / m 2 , preferably 50 g / m 2 apply.
  • the distribution accuracy is about 90%.
  • Both the applicator roller 3 and the metering roller 4 are provided with a rubberized surface.
  • the Shore hardness of the rubber of the surface is 40 to 50, preferably 55.
  • EPDM has been found to be suitable.
  • the surface of the applicator roll 3 is also provided with a fine grinding. As special Suitably, a line or a helical grinding pattern has emerged along the circumferential direction of the applicator roller 3. With an applicator roller designed in this way, the application quantity can be dosed particularly precisely, while maintaining distribution accuracy.
  • the surface of the metering roller 4 may also be made of ceramic or chromed steel.

Landscapes

  • Coating Apparatus (AREA)
  • Die Bonding (AREA)
  • Non-Metallic Protective Coatings For Printed Circuits (AREA)
  • Encapsulation Of And Coatings For Semiconductor Or Solid State Devices (AREA)
  • Mixers With Rotating Receptacles And Mixers With Vibration Mechanisms (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
EP08013512A 2007-08-23 2008-07-26 Vorrichtung zum Auftragen einer Suspension auf eine Trägerplatte Not-in-force EP2027935B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL08013512T PL2027935T3 (pl) 2007-08-23 2008-07-26 Urządzenie do nanoszenia suspensji na płytę nośną

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102007039949A DE102007039949B3 (de) 2007-08-23 2007-08-23 Vorrichtung zum Auftragen einer Suspension auf eine Trägerplatte

Publications (2)

Publication Number Publication Date
EP2027935A1 EP2027935A1 (de) 2009-02-25
EP2027935B1 true EP2027935B1 (de) 2009-10-07

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP08013512A Not-in-force EP2027935B1 (de) 2007-08-23 2008-07-26 Vorrichtung zum Auftragen einer Suspension auf eine Trägerplatte

Country Status (6)

Country Link
US (1) US8453594B2 (es)
EP (1) EP2027935B1 (es)
AT (1) ATE444814T1 (es)
DE (2) DE102007039949B3 (es)
ES (1) ES2332956T3 (es)
PL (1) PL2027935T3 (es)

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CN111495697A (zh) * 2020-05-14 2020-08-07 盐山万兴新能源有限公司 一种气悬浮式油性pvdf涂布系统及其涂布方法
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Also Published As

Publication number Publication date
ES2332956T3 (es) 2010-02-15
DE102007039949B3 (de) 2008-12-04
US20090050054A1 (en) 2009-02-26
ATE444814T1 (de) 2009-10-15
US8453594B2 (en) 2013-06-04
EP2027935A1 (de) 2009-02-25
DE502008000136D1 (de) 2009-11-19
PL2027935T3 (pl) 2010-04-30

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