EP1954417B1 - Verfahren zur verwaltung der zylinder in einer walzvorrichtung und installation zu dessen anwendung - Google Patents

Verfahren zur verwaltung der zylinder in einer walzvorrichtung und installation zu dessen anwendung Download PDF

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Publication number
EP1954417B1
EP1954417B1 EP06842034A EP06842034A EP1954417B1 EP 1954417 B1 EP1954417 B1 EP 1954417B1 EP 06842034 A EP06842034 A EP 06842034A EP 06842034 A EP06842034 A EP 06842034A EP 1954417 B1 EP1954417 B1 EP 1954417B1
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EP
European Patent Office
Prior art keywords
car
rolls
chocks
frame
exchange
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Expired - Fee Related
Application number
EP06842034A
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English (en)
French (fr)
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EP1954417A1 (de
Inventor
Bernard Rossigneux
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Clecim SAS
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Siemens VAI Metals Technologies SAS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B31/00Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
    • B21B31/08Interchanging rolls, roll mountings, or stand frames, e.g. using C-hooks; Replacing roll chocks on roll shafts
    • B21B31/10Interchanging rolls, roll mountings, or stand frames, e.g. using C-hooks; Replacing roll chocks on roll shafts by horizontally displacing, i.e. horizontal roll changing
    • B21B31/103Manipulators or carriages therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B31/00Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
    • B21B31/08Interchanging rolls, roll mountings, or stand frames, e.g. using C-hooks; Replacing roll chocks on roll shafts
    • B21B31/10Interchanging rolls, roll mountings, or stand frames, e.g. using C-hooks; Replacing roll chocks on roll shafts by horizontally displacing, i.e. horizontal roll changing

Definitions

  • the subject of the invention is that of processes and installations for changing the rolls of a rolling mill.
  • Each end of a cage cylinder carries a chock integrating the bearings allowing the cylinder to be rotated about its axis.
  • the chocks are able to slide vertically in guide lights made in each of the uprights of the cage.
  • an equipped cylinder is a cylinder on which chocks have been mounted.
  • the used cylinders equipped with chocks are evacuated to the cylinder shop. Maintenance operators remove the chocks from the journals of each cylinder.
  • the cylinder workshop can be equipped with a device for extracting and reassembling the chocks of the type described in the document JP-A-63-220913 .
  • the active surface of the rolls is then repaired by machining on a grinding machine. After a step of checking the quality of the ground surfaces, the maintenance operators return the chocks on the roll pins which are then available to be brought near the rolling mill.
  • the cylinder change process as a whole is relatively slow.
  • the passage to the roll shop may deprive the operator of the possibility of quickly switching cylinders if necessary, for example to adapt the rolling mill to a change of production type. This is particularly true in some special applications where rolled quantities per campaign are relatively small.
  • the document US 4771626 discloses a cylinder changing installation comprising, on the operator side of the rolling mill, a carriage equipped with a chassis for changing a crew of cylinders and means for moving the cylinders called "push-pull" to load and unload the chassis of change a crew of cylinders.
  • the carriage moves in the vicinity and away from the cage it serves, in the first position to extract and reassemble a crew of cylinders in the corresponding cage, in the second position to cooperate with a shuttle.
  • the shuttle has a single exchange frame similar to that of the carriage.
  • the shuttle moves in a direction parallel to the rolling direction, between a position of cooperation with the carriage, the chassis of the carriage and the shuttle then being aligned for the transfer of used cylinders equipped from the carriage to the shuttle or cylinders equipped from the shuttle to the trolley, and a position away from the trolley travel area.
  • the installation also includes a rack and a second shuttle.
  • the rack is located away from the trolley travel area, on which the shuttle, also equipped with cylinder displacement means, deposits worn cylinders equipped and load new cylinders equipped.
  • the second shuttle is used to transfer equipped worn cylinders located on the rack to the cylinder workshop and the reverse in the case of new cylinders equipped.
  • the invention aims to overcome, for a large part, the aforementioned drawbacks through a new method of changing the rolls of a rolling mill and a clean installation to implement this method.
  • the cylinder change installation for carrying out this process should be able to be performed on existing rolling facilities. It is therefore necessary that the cylinder change installation satisfies congestion constraints compatible with existing rolling plants.
  • the installation is characterized in that it comprises at least one chock extraction device for coupling and uncoupling the chocks on the ends of cylinders aligned with the choke extraction device, and in that said shuttle device comprises first and second exchange frames, the shuttle device moving so that one or the other of the first and second exchange frame is alternately in alignment with the carriage replacement frame and with the chock extraction device.
  • the installation is fully automatic.
  • the chock extraction device is disposed on the shuttle device, and in that the shuttle device comprises a translation means for moving the first and second exchange frames relative to the extraction device. chocks.
  • the chock extraction device is located along the displacement rails of the shuttle device, on either side of the circulation path of the shuttle device.
  • the shuttle device comprises a number of exchange frame greater than one unit to the number of cages and trolleys of the rolling mill.
  • the shuttle device comprises a number of exchange frame equal to twice the number of cages and carriages of the rolling mill.
  • the shuttle device makes it possible to transport rolls from a roll changing zone near the rolling mill to a roll shop, and vice versa.
  • the distance D of the order of 10 m to 30 m separates the advanced position of the carriage from the retracted position of the carriage to allow to disengage the operator side of the rolling mill.
  • the choke extraction device being mounted on the shuttle device, the alignment of the first exchange frame or the second exchange frame with the choke extraction device consists in actuating translation means supporting the first and second exchange frame which is provided with the shuttle device.
  • the choke extraction device being disposed on either side of the shuttle device circulation path, the alignment of the first exchange frame or the second exchange frame with the Choke extraction device involves moving the shuttle device.
  • the shuttle device is moved to the cylinder workshop where the first exchange frame is emptied of used cylinders without chocks and the second exchange frame is loaded with new cylinders devoid of chocks, the shuttle device being again moved into the cylinder change zone in a standby position for the next cycle of cylinder change.
  • the method comprises the steps of, after inserting the new cylinders equipped with chocks in the cage, to move the carriage back to the retracted position, to align the first exchange frame of the shuttle device with the carriage replacement frame, to actuate the means of replacing the carriage cylinders to slide the worn cylinders of the first exchange frame in the carriage replacement frame, to set in motion the trolley to the cylinder workshop where the replacement frame is emptied of used cylinders without chocks and loaded with new cylinders devoid of chocks, to move the carriage to the cylinder change area near the rolling mill in its retracted position, to align the second exchange frame of the shuttle device with the carriage replacement frame, actuating the roll change means to slide the new rolls without chocks from the replacement frame to the second exchange frame to the next cycle of change of the rolls.
  • the method consists of making a change in line of the chocks, close to the rolling mill, during the operation of changing the rolls.
  • the number of chocks and associated bearings is reduced.
  • the method according to the invention allows a great flexibility of operation of the rolling mill by allowing to ready, on site, on the shuttle device, the most suitable cylinders for the next rolling campaign, and to limit to the minimum the stop time of the rolling mill.
  • the installation according to the invention makes use of coupling devices for easily coupling a chock at the end of a cylinder.
  • the applicant has developed rapid locking / unlocking systems chocks.
  • Such mounting devices are described, for example, in the document FR-9209477 .
  • the use of such coupling devices makes it possible to completely eliminate any human intervention for the operations of mounting and dismounting the chocks during the change of the cylinders. Knowing that such a change takes place in the immediate vicinity of the rolling mill, the fully automatable installation according to the invention is much safer.
  • the rolls of the various mill stands are generally replaced during a single roll stop. According to the state of the art, the replacement is done cage after cage. Indeed, replacements performed simultaneously on all the cages would pose significant risks to the safety around the rolling mill. According to the invention, it is accepted to increase the time required to replace the cylinders of a cage considered by adding the steps necessary for the exchange of chocks between the worn cylinders and new cylinders. However, the replacement of the rolls of the next cage can begin (steps of displacement of the corresponding carriage and extraction of the used rolls out of the next cage), while the steps of exchange of the chocks for the cage in question are in progress. Except for the iteration of the chock exchange steps for the last roll stand, the time required to perform the chuck exchange steps may be masked in a properly synchronized overall operation.
  • a strip of sheet metal M to be rolled moves along a rolling axis A in the direction of travel indicated by the arrow F1.
  • the band M enters the rolling mill 2 on the right of the figure 1 , coming for example from a coil disposed upstream of the mill 2, and out to the desired thickness, on the left of the figure 1 , where it is wound, for example, on a mandrel winder disposed downstream of the mill 2.
  • the rolling mill 2 comprises three cages 10a, 10b and 10c identical to each other.
  • the three Cages 10 are arranged in series along the rolling axis A, with a periodicity e.
  • each cage 10 comprises a frame consisting of two lateral uprights 11 and 12, between which passes the sheet M to be rolled together by a connecting beam 13.
  • the cage 10 comprises several cylinders arranged horizontally one above the other, their respective axes being placed parallel and rest substantially in a main plane P perpendicular to the rolling axis A (plane of the figure 2 ).
  • the cylinders are rotatably mounted in chocks supported by guide members housed in a window made in each lateral upright 11 and 12.
  • the guide members allow a certain vertical mobility to the cylinders by sliding the guide members along the vertical walls. Windows.
  • the various cylinders of the cage 10 are associated in pairs, the rolls of the same pair being disposed respectively on either side of the rolling sheet M.
  • the stands 10 equipping the installation according to the invention may be of any known type, for example of the quarto or sexto type.
  • the cage 10 is of the quarto type, it comprises two small diameter working rolls arranged on either side of the product to be rolled and two larger diameter bearing rolls arranged on either side of the roll. the pair of work rolls.
  • the cage 10 is of the sexto type, it comprises a lower support cylinder 21 'of axis C' 21 , an intermediate cylinder 22 'of axis C' 22 , a working cylinder 23 'of axis C' 23 , then, above the rolling plane in which the strip travels, a working cylinder 23 of axis C 23 , an intermediate cylinder 22 of C axis 22 and a bearing cylinder 21 of axis C 21 .
  • the expression "crew of rolls” designates all of the rolls to be replaced, in one operation, together consisting of working rolls and / or intermediate rolls. Indeed, the replacement of the support cylinders being much less common, it is not necessary to provide a procedure for the rapid change of all the pairs of cylinders of a cage. If the support cylinders need to be changed, it is best to do this according to a procedure and with specific means.
  • the arrangement of the constituent elements of the cylinder change installation is such that the area near the cages, operator side is free when the carriages are in their position away from the cages.
  • a pair of support rollers 21, 21 ' which has just been extracted from the cage 10 has been shown to the left of the cage 10.
  • actuating a jack 26 allowing the translational movement of a slide 27 along the rail 28 arranged perpendicularly to the rolling axis A, the pair of support rollers, resting on the slide 27 is extracted laterally from the cage 10.
  • the pairs of working cylinders 23 and 23 'and intermediate 22 and 22' are rotated by drive means comprising a motor 15, reduction means 16 and extensions 17. Therefore, the motor side of the rolling mill is difficult to access for the workers in charge of the maintenance of the rolling mill. This is the reason why the means for changing the rolls are arranged in a working zone, called operator side, located on the side of the rolling axis A opposite the motor side.
  • the cylinders can be replaced individually, but preferably they are replaced in pairs. And although the different pairs of cylinders age differently during the use of the mill, different pairs of cylinders can be replaced during a single operation. It is this preferred embodiment which is shown in the figures.
  • the cylinder changing installation comprises a plurality of carriages 100a, 100b and 100c identical to each other. Each cart is associated with a cage it serves. The number of carriages corresponds to the number of mill stands.
  • a carriage 100 comprises a rectangular platform 105 having a length L100 and a width I100.
  • the platform 105 is provided at its front end 103 with a replacement frame.
  • the replacement frame 130 allows to receive a crew of cylinders in a relative position exactly corresponding to that they will have once inserted into the cage.
  • the replacement chassis comprises a sliding system for sliding a crew of cylinders in the main plane P.
  • the chocks of the rolls of the crew comprise rollers cooperating with the rails of the amounts of the cage and the slides of the frame of replacement so that the crew can slide inward from the replacement frame when the rolls are pulled on the replacement carriage or out of the replacement frame when the rollers are pushed out of the carriage .
  • the platform 105 is equipped with a cylinder displacement means for moving the crew of cylinders in horizontal translation in the main plane P over a predetermined distance V.
  • the cylinder displacement means essentially consists of a suitable gripping device hooking at least one of the chocks operator side of the crew to handle, and drive means, such as cylinders, able to pull or push the crew of cylinders.
  • the installation according to the invention also comprises a single shuttle 200.
  • the shuttle 200 consists of an essentially rectangular platform 205 of length L200 and width I200.
  • the platform 205 is mounted on four wheels 210 allowing the shuttle 200 to move along rails 220.
  • the shuttle 200 moves along an axis A ', parallel to the rolling axis A, the movement of the shuttle 200 being perpendicular to the movements of carts 100 ac.
  • the platform 205 comprises first and second exchange frames 230, 231 arranged parallel to one another in the width of the shuttle 200. They are offset one of the another of a step k along axis A '.
  • These first and second exchange frames are respectively identical to the replacement frame of the carriage 100. They are in particular provided with slides which, when aligned with the slideways of the replacement frame, allow the sliding of a crew of cylinders. .
  • the method according to the invention consists in slidably transferring a crew of used cylinders from the replacement frame of the carriage 100 to the first exchange frame 230 of the shuttle 200, and reciprocally, a crew of new cylinders from the second exchange frame 231 of the shuttle 200 to the replacement frame 130 of the carriage 100.
  • the moving means of the carriage 100 moves a crew of cylinders on a range V, and counts in view of the fact that the transfer of the rolls from the carriage 100 to the shuttle 200, or vice versa, is, in this embodiment, when the carriage 100 is in its retracted position, the axis A 'of movement of the shuttle 200 is located at a distance from the rolling axis A substantially equal to the recoil distance D of the carriage 100.
  • the shuttle 200 can occupy two relative positions of work relative to each of the carriages 100 a, b and c.
  • the median vertical plane of the first exchange frame 230 coincides with the main plane P of the cage 10 and therefore the replacement chassis of the corresponding carriage 100.
  • the crew of worn cylinders, carried by the carriage 100, can be loaded on the shuttle 200 by horizontal translation in the plane P, the displacement means of the carriage 200 then operating in thrust.
  • the shuttle 200 is set in motion along the axis A 'by a distance corresponding to the pitch k, so that the plane median second exchange frame 231 is now in the main plane P of the cage 10 and therefore the replacement frame of the corresponding carriage 100.
  • the crew of new cylinders, present on the shuttle 200, is then loaded on the carriage 100 by horizontal translation in the plane P, the displacement means of cylinders operating in tension.
  • the shuttle 200 can also occupy different positions away from the carriages 100 a, b and c in which it does not interfere with the reciprocating movement of the latter.
  • the shuttle 200 can be separated from the carriages 100, to be moved closer to a chock extraction device 300.
  • a chock extraction device 300 is located at a fixed location of the cylinder changing plant, along the taxiway 200.
  • chocks that can be automatically coupled and decoupled from the ends of the cylinders are used.
  • the chock extraction device 300 comprises two series of chock extractors 320 and 321 arranged facing each other and situated on either side of the rails 220.
  • the shuttle 200 When the shuttle 200 brings a crew of worn cylinders from which the chocks must be withdrawn, the shuttle 200 is moved so that the median plane of the first exchange frame 230 carrying this used crew is aligned with the series of chocks extractors. . Then, the extraction of the chocks is carried out.
  • Each of the chopper extractors carries the chock which has just been decoupled from the cylinder.
  • the shuttle 200 is then moved a distance corresponding to the pitch k, so that the median plane of the second exchange frame 231, comprising a crew of new cylinders devoid of chocks, is in alignment with the series of extractors chock.
  • the chocks brought by each of the choke extractors are then coupled to the respective ends of the different new cylinders. This crew of new cylinders equipped with chocks can then be mounted in a cage.
  • the chock extraction device 300 ' is mounted directly on the shuttle 200'.
  • the shuttle 200 ' comprises a movable plate 250, carrying the first and second exchange frames 230, 231 The actuation of this translation means of the exchange frame allows the latter to be moved longitudinally with respect to the shuttle 200 'and thus with respect to the chock extraction device 300'.
  • This embodiment is particularly suitable for a rolling mill for which it is not necessary to proceed simultaneously to the change of all crews of cylinders, but where the replacements of the crews are done successively.
  • the process starts with an initial phase of transfer of the used rolls from the stand 10 onto the associated carriage 100.
  • the carriage 100 is advanced along the rails 120 towards its advanced position near the cage 10.
  • the slides of the replacement frame are then arranged opposite the rails of the uprights.
  • the actuation of the cylinder displacement means allows easy loading of the crew of the cage to the carriage by rolling the rollers chocks along the rails forming a continuous assembly.
  • the second exchange frame 231 advantageously comprises a new cylinder crew without chocks.
  • the shuttle 200 ' is approached in front of the carriage 100 and is placed in a first relative position so that the first exchange frame 230 is positioned in the main plane P in alignment with the replacement chassis of the carriage 100.
  • the cylinder displacement means of the carriage 100 are actuated to transfer the crew of worn cylinders of the replacement frame 100 into the first exchange frame ( figure 3C ).
  • the mobile bridge 250 of the shuttle 200' is translated so that the first exchange frame 230 can cooperate with the chocks extraction device placed on the shuttle 200 ( 3D figure ). More particularly, the axis of each of the cylinders is positioned in alignment with the pair of chock extractors of the chock extraction device.
  • FIG. 3E the actuation of the sets of chuck extractors 320 and 321 is shown.
  • An extractor is advanced axially towards the chock to be extracted, grasps the latter by unlocking the coupling system of the chock and the end of the chock.
  • cylinder then is brought back to its original position by dragging the chock with it.
  • the chock is sufficiently spaced from the cylinder so that it can then be moved relative to the chock extraction device along the axis A '.
  • the movable plate 250 of the shuttle 200 is once again actuated in translation over a distance corresponding to the pitch k so that the second exchange frame 231 is in a position of cooperation with the choke extractor 300.
  • the axis of each of the new cylinders present in the second exchange frame 231 is in alignment with a pair of extractors.
  • the chocks which had been removed from the spent rolls, are coupled to each end of the new rolls.
  • the coupling of the chocks on the ends of the cylinders is an operation essentially similar to the decoupling operation described above.
  • the shuttle 200 is moved along the axis A 'to reach a position in which the second exchange frame 231 carrying the crew of new cylinders equipped with chocks is in the main plane P, in alignment with the chassis replacing the carriage 100.
  • the actuation of the cylinder displacement means of the carriage 100 allows the transfer of the crew of new cylinders equipped with chocks of the shuttle 200 'on the carriage 100.
  • the shuttle 200 ' is replaced in a position separated so as to release the taxiway of the carriage 100.
  • the shuttle 200' carries the crew of worn cylinders without chocks.
  • the carriage 100 is moved to its advanced position so that the actuate means for moving the cylinders allows the insertion of the crew of chocks equipped with chocks in the corresponding cage 10.
  • the shuttle is able to join the cylinder workshop, the rails 220 leading to this area of the rolling installation.
  • the crew of worn cylinders devoid of chocks is transported to the workshop to be rectified.
  • the shuttle 200 can then be preloaded with a crew of new cylinders devoid of chocks, then be moved again in the cylinder change zone at the foot of the rolling mill, in a waiting position for the next cylinder change cycle. .
  • This embodiment is advantageous in that the routing of the rolls to the workshop can be done simultaneously with the step of inserting the rolls in the cage. This is of interest if several cycles of change are made afterwards.
  • the trolley 100 which can transport the used cylinders to the workshop. Then, the method described above is continued by transloading the worn cylinders without chocks from the shuttle 200 to the carriage 100. Then the carriage 100 is moved to the cylinder workshop where the worn cylinders are unloaded and replaced by new cylinders. The carriage 100 is moved back to the roll changing zone. The shuttle 200 is then moved so that the second exchange frame 231 is in the main plane P of the carriage in question. The new cylinders devoid of chocks are then loaded onto the shuttle 200 which is moved apart into a standby position for the next roll change cycle. Note that the "next cylinder change cycle" may concern one of the other cages and use one of the other carriages that the carriage considered.
  • This embodiment is particularly suitable for a rolling mill for which it is not necessary to proceed to the simultaneous replacement of all crews of cylinders, but where replacements are made successively.
  • chocks of used cylinders that had just been extracted from the cages were coupled to the new cylinders which immediately replaced these worn cylinders. It is therefore not necessary to have additional pairs of chocks, except perhaps pairs of spare chocks in case of breakage of equipment.
  • 3 sets of chocks per cage or 9 sets of chocks (56 chocks)
  • the installation according to the invention just one game per cage, or three sets of chocks (24 chocks).
  • the shuttle 200 comprises a first exchange frame for receiving worn cylinders and a second exchange frame for receiving new cylinders.
  • the transfer of the crews of new or used cylinders of several or all trolleys 100 ac could be performed simultaneously.
  • the adapted shuttle will comprise N pairs of exchange frames: the first and second exchange frames of the same pair are spaced apart from each other by the pitch k; and, the first exchange frames of two successive pairs are spaced apart from one another according to the length of the shuttle of the interval e between the main planes P of the cages 10 ac.
  • the transfers of the N crews of worn cylinders trolleys to the first exchange of the shuttle can be made at the same time.
  • the shuttle is moved from the pitch k along the axis A '.
  • the crews of new cylinders are loaded from the second exchange of the shuttle on the N carriages simultaneously.
  • the shuttle is then discarded so that the N carriages are advanced near the associated cages to insert the new crews in a single operation.
  • the latter comprises a series of N + 1 exchange chassis, where N is the number of cage and carriage of the rolling mill.
  • N is the number of cage and carriage of the rolling mill.
  • the exchange frames are spaced from each other by a step k.
  • the adjective "first" qualifies for example, the element of a series located furthest left on the figure 1 , the other elements of the series being indicated increasingly from left to right.
  • the shuttle is placed the most left along the axis A '.
  • the first three exchange chassis comprise crews of new cylinders equipped for example with chocks, while the fourth exchange chassis is empty.
  • the fourth empty exchange frame is positioned in the main plane of the first carriage 100c.
  • the worn cylinder assembly is moved from the first carriage 100c into the fourth interchange frame.
  • the shuttle is then shifted from the pitch k to the right, along the axis A ', so that the third exchange frame is now positioned in the main plane P of the first carriage 100c.
  • the new cylinders equipped with chocks are then loaded on the carriage 100c, thereby releasing the third exchange frame of the shuttle.
  • the shuttle is then moved a distance e so that the third exchange frame, now empty, is placed in the main plane of the second carriage 100 b.
  • the worn cylinders of the second carriage 100b are loaded into the third exchange frame.
  • the shuttle is moved from the pitch k so that the second exchange frame, comprising new rolls, is placed in the main plane of the second carriage 100b.
  • the new cylinders are then loaded on the second carriage 100b.
  • the process continues step by step to replace the loading of each of the N carriages.
  • the first shuttle exchange frame is empty while the other exchange frames of the shuttle comprise crews of worn cylinders provided with chocks.
  • the method according to the invention allows automated replacement of cylinders without human intervention.
  • the extraction of the chocks and their mounting on new cylinders is done in line, in the immediate vicinity of the mill stands, and, advantageously, only the cylinders without chocks return to the distant workshop of the rolls.

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Claims (15)

  1. Verfahren zum Inline-Wechseln von mindestens einem Walzenpaar eines Walzgerüsts (10, 10a-c) einer Walzstraße (2), das während einer Produktionsausfallzeit zwischen einem Anhalten der Walzstraße und ihrem Wiederanfahren darin besteht, die mit Einbaustücken versehenen verschlissenen Walzen des Walzgerüstes auszufahren und auf Verschiebemitteln (200, 200') abzusetzen, dadurch gekennzeichnet, dass die Verschiebemittel auch ein Paar neue Walzen ohne Einbaustücke tragen, die Verschiebemittel in Bewegung zu versetzen, so dass die verschlissenen Walzen auf eine
    Einbaustückabzugsvorrichtung (300, 300') ausgerichtet sind,
    die in der Nähe der Walzstraße auf der Bediener- oder Antriebsseite angeordnet ist, diese dazu zu verwenden, die Einbaustücke der verschlissenen Walzen auszubauen, dann die Verschiebemittel (200, 200') so zu betätigen, dass nun die neuen Walzen auf die Einbaustückabzugsvorrichtung (300, 300') ausgerichtet sind, diese zu verwenden, um die soeben von den verschlissenen Walzen abgenommenen Einbaustücke an den neuen Walzen anzubringen, und schließlich die neuen Walzen, nachdem sie mit diesen Einbaustücken versehen wurden, in das Walzgerüst einzusetzen, so dass die Ausfallzeit verkürzt und die Zahl der zu jedem Zeitpunkt in Betrieb befindlichen Einbaustücke verringert wird.
  2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass es, wobei die Verschiebemittel erste und zweite Wagen umfassen, darin besteht:
    - einen ersten Wagen (100a-c), der dem betrachteten Walzgerüst zugeordnet ist, in eine vorgerückte Stellung in der Nähe des Walzgerüsts zu verfahren;
    - den Walzvorgang anzuhalten;
    - die Walzenverschiebemittel des ersten Wagens zu betätigen, um die mit Einbaustücken versehenen verschlissenen Walzen durch Verschieben entlang ihrer jeweiligen Achsen aus dem Walzgerüst auszufahren, um sie auf einem Wechselgestell, mit dem der erste Wagen (130) ausgestattet ist, abzusetzen;
    - den ersten Wagen in eine zurückgezogene Stellung, in der er vom Walzgerüst beabstandet ist, zurückzufahren;
    - einen zweiten Wagen (200, 200'), der mit einem ersten leeren Austauschgestell (230) und einem zweiten Austauschgestell (231) mit neuen Walzen ohne Einbaustücke versehen ist, in eine erste Stellung zu verschieben, in der das erste Austauschgestell auf das Wechselgestell des ersten Wagens ausgerichtet ist;
    - die Walzenverschiebemittel des ersten Wagens zu betätigen, um die mit Einbaustücken versehenen verschlissenen Walzen vom Gestell auf das erste Austauschgestell des zweiten Wagens umzuladen;
    - das erste Austauschgestell des zweiten Wagens auf eine Einbaustückabzugsvorrichtung (300, 300') auszurichten;
    - die Einbaustückabzugsvorrichtung zu betreiben, um die Einbaustücke von den Enden der verschlissenen Walzen im ersten Austauschgestell abzunehmen;
    - das zweite Austauschgestell des zweiten Wagens auf die Einbaustückabzugsvorrichtung auszurichten;
    - die Einbaustückabzugsvorrichtung zu betreiben, um die Einbaustücke an den Enden der neuen Walzen im zweiten Austauschgestell anzubringen;
    - den zweiten Wagen in eine zweite Stellung zu verschieben, in der das zweite Austauschgestell auf das Wechselgestell des ersten Wagens ausgerichtet ist;
    - die Walzenverschiebemittel zu betätigen, um die neuen, mit Einbaustücken versehenen Walzen vom zweiten Austauschgestell zum Wechselgestell zu schieben;
    - den ersten Wagen in seine vorgerückte Stellung zu verfahren;
    - die Walzenverschiebemittel zu betätigen, um die mit Einbaustücken versehenen neuen Walzen vom Wechselwagen aus in das zugehörige Walzgerüst einzusetzen, und
    - den Walzvorgang wieder zu starten.
  3. Verfahren nach Anspruch 2, dadurch gekennzeichnet, dass, da die Einbaustückabzugsvorrichtung (300') auf dem zweiten Wagen (200') angebracht ist, das Ausrichten des ersten Austauschgestells (230) oder des zweiten Austauschgestells (231) auf die Einbaustückabzugsvorrichtung darin besteht, ein Translationsmittel zu betätigen, welches das erste und zweite Austauschgestell, mit denen der zweite Wagen versehen ist, trägt.
  4. Verfahren nach Anspruch 2, dadurch gekennzeichnet, dass, da die Einbaustückabzugsvorrichtung (300) beiderseits des Fahrweges des zweiten Wagens angeordnet ist, das Ausrichten des ersten Austauschgestells (230) oder des zweiten Austauschgestells (231) auf die Einbaustückabzugsvorrichtung darin besteht, den zweiten Wagen zu verschieben.
  5. Verfahren nach einem der Ansprüche 2 bis 4, dadurch gekennzeichnet, dass der zweite Wagen zur Walzenwerkstatt verschoben wird, wo das erste Austauschgestell von den verschlissenen Walzen ohne Einbaustücke geleert wird und das zweite Austauschgestell mit neuen Walzen ohne Einbaustücke beladen wird, woraufhin der zweite Wagen wieder in den Walzenwechselbereich in eine Wartestellung im Hinblick auf den nächsten Walzenwechselvorgang verschoben wird.
  6. Verfahren nach einem der Ansprüche 2 bis 5, dadurch gekennzeichnet, dass, da der erste Wagen geeignet ist, zur Walzenwerkstatt verschoben zu werden, das Verfahren die Schritte umfasst, die darin bestehen, den Wagen nach dem Einsetzen der mit Einbaustücken versehenen neuen Walzen in das Walzgerüst in die zurückgezogene Stellung zurückzufahren, das erste Austauschgestell des zweiten Wagens auf das Wechselgestell des ersten Wagens auszurichten, die Walzenwechselmittel des ersten Wagens zu betätigen, um die verschlissenen Walzen des ersten Austauschgestells in das Wechselgestell des ersten Wagens zu schieben, den ersten Wagen zur Walzenwerkstatt zu bewegen, wo das Wechselgestell von den verschlissenen Walzen ohne Einbaustücke geleert wird und anschließend mit neuen Walzen ohne Einbaustücke beladen wird, den ersten Wagen zum Walzenwechselbereich in der Nähe der Walzstraße in seine zurückgezogene Stellung zu bewegen, das zweite Austauschgestell der Pendelvorrichtung auf das erste Wechselgestell des Wagens auszurichten, die Walzenwechselmittel zu betätigen, um die neuen Walzen ohne Einbaustücke im Hinblick auf den anschließenden Walzenaustauschvorgang vom Wechselgestell zum zweiten Austauschgestell zu schieben.
  7. Installation zum Inline-Auswechseln von mindestens einem Walzenpaar einer Walzstraße (2) zur Anwendung des Verfahrens nach einem beliebigen der Ansprüche 1 bis 6, wobei diese Installation eine Vielzahl von Walzgerüsten (10a-c), die hintereinander entlang einer Walzachse (A) angeordnet sind, Verschiebemittel (200, 200'), die geeignet sind, verschoben zu werden, und mindestens eine Einbaustückabzugsvorrichtung (300, 300') umfasst, die sich in der Nähe der Walzstraße befindet und es ermöglicht, die Einbaustücke von den Enden der Walzen abzunehmen bzw. daran anzubringen, die so angeordnet sind, dass sie mit der Einbaustückabzugsvorrichtung zusammenwirken, wobei die Verschiebemittel erste und zweite Austauschgestelle (230, 231) umfassen und sich so bewegen, dass das eine oder andere der ersten und zweiten Austauschgestelle abwechselnd auf die Einbaustückabzugsvorrichtung ausgerichtet ist.
  8. Installation nach Anspruch 7, dadurch gekennzeichnet, dass sie, da die Verschiebemittel aus ersten und zweiten Wagen gebildet werden, eine Vielzahl von ersten Ausbauwagen (100a-c) umfasst, wobei die Anzahl der ersten Ausbauwagen gleich der Anzahl der Walzgerüste der Walzanlage ist, jeder erste Ausbauwagen mindestens ein zugeordnetes Walzgerüst bedient und sich entlang von Schienen (120), die rechtwinklig zur Walzachse angeordnet sind, zwischen einer in Bezug auf das zugeordnete Walzgerüst zurückgezogenen Stellung und einer vorgerückten Stellung bewegt, wobei jeder erste Wagen mit einem Wechselgestell (130a-c) zur Aufnahme eines Walzensatzes versehen ist und mit Walzenverschiebemitteln, die es ermöglichen, Walzen parallel zu ihren jeweiligen Achsen über einen bestimmten Abstand außerhalb und innerhalb des Wechselgestells zu schieben, wobei der zweite Wagen (200, 200') geeignet ist, sich entlang der parallel zur Walzachse angeordneten Schienen (220) zu bewegen.
  9. Installation nach Anspruch 7 oder Anspruch 8, dadurch gekennzeichnet, dass sie vollautomatisiert ist.
  10. Installation nach einem beliebigen der Ansprüche 7 bis 9, dadurch gekennzeichnet, dass die Einbaustückabzugsvorrichtung (300') auf dem zweiten Wagen (200') angeordnet ist und dass der zweite Wagen ein Translationsmittel umfasst, um die ersten und zweiten Austauschgestelle (230, 231) in Bezug auf die Einbaustückabzugsvorrichtung zu verschieben.
  11. Installation nach einem beliebigen der Ansprüche 7 bis 9, dadurch gekennzeichnet, dass die Einbaustückabzugsvorrichtung (300) entlang der Laufschienen (220) des zweiten Wagens (200) beiderseits von dessen Fahrweg angeordnet ist.
  12. Installation nach einem der Ansprüche 8 bis 11, dadurch gekennzeichnet, dass die Anzahl der Austauschgestelle des zweiten Wagens (200) um eins größer ist als die Anzahl der Walzgerüste und der ersten Wagen der Walzstraße.
  13. Installation nach einem der Ansprüche 8 bis 12, dadurch gekennzeichnet, dass die Anzahl der Austauschgestelle des zweiten Wagens (200) doppelt so hoch ist wie die Anzahl der Walzgerüste und der ersten Wagen der Walzstraße.
  14. Installation nach einem der Ansprüche 8 bis 13, dadurch gekennzeichnet, dass der zweite Wagen es ermöglicht, Walzen von einem Walzenwechselbereich in der Nähe der Walzstraße zu einer Walzenwerkstatt und zurück zu befördern.
  15. Installation nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass ein Abstand D von 10 m bis 30 m die vorgerückte Stellung des ersten Wagens von der zurückgezogenen Stellung des ersten Wagens trennt, damit die Bedienerseite der Walzstraße geräumt werden kann.
EP06842034A 2005-11-25 2006-11-23 Verfahren zur verwaltung der zylinder in einer walzvorrichtung und installation zu dessen anwendung Expired - Fee Related EP1954417B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR0553604A FR2893867B1 (fr) 2005-11-25 2005-11-25 Procede de gestion des cylindres dans un atelier de laminage et installation pour sa mise en oeuvre
PCT/FR2006/051223 WO2007060370A1 (fr) 2005-11-25 2006-11-23 Procede de gestion des cylindres dans un atelier de laminage et installation pour sa mise oeuvre

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EP1954417A1 EP1954417A1 (de) 2008-08-13
EP1954417B1 true EP1954417B1 (de) 2010-03-24

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US (1) US8210013B2 (de)
EP (1) EP1954417B1 (de)
JP (1) JP4996617B2 (de)
CN (1) CN101336143B (de)
DE (1) DE602006013183D1 (de)
FR (1) FR2893867B1 (de)
WO (1) WO2007060370A1 (de)

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DE102009037665A1 (de) * 2009-08-14 2011-02-17 Sms Siemag Ag Vorrichtung zum Handhaben und/oder Transportieren von Walzen eines Walzgerüsts
CN102051700B (zh) * 2009-10-28 2012-01-25 中国石油化工股份有限公司 纤维纺丝牵引喂入机挤压辊在线更换的方法
DE102010033753A1 (de) * 2010-06-04 2011-12-08 Sms Siemag Ag Einrichtung zum Reinigen und Trocknen von Walzgerüsten
CN102078880B (zh) * 2010-11-24 2013-05-29 佛山市高明基业冷轧钢板有限公司 一种冷轧机组系统及其实现方法
CN102085533B (zh) * 2010-12-01 2013-06-12 中冶京诚工程技术有限公司 轧机上支承辊平衡装置
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JP7102189B2 (ja) * 2018-03-30 2022-07-19 三菱重工機械システム株式会社 シングルフェーサ,段ロールユニットの切替方法及び段ロールユニットの交換方法
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DE602006013183D1 (de) 2010-05-06
EP1954417A1 (de) 2008-08-13
US20090165522A1 (en) 2009-07-02
JP2009516593A (ja) 2009-04-23
FR2893867B1 (fr) 2008-02-15
JP4996617B2 (ja) 2012-08-08
WO2007060370A1 (fr) 2007-05-31
US8210013B2 (en) 2012-07-03
CN101336143A (zh) 2008-12-31
FR2893867A1 (fr) 2007-06-01
CN101336143B (zh) 2011-03-23

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