EP1917113B1 - Überprüfungsverfahren - Google Patents
Überprüfungsverfahren Download PDFInfo
- Publication number
- EP1917113B1 EP1917113B1 EP06794198A EP06794198A EP1917113B1 EP 1917113 B1 EP1917113 B1 EP 1917113B1 EP 06794198 A EP06794198 A EP 06794198A EP 06794198 A EP06794198 A EP 06794198A EP 1917113 B1 EP1917113 B1 EP 1917113B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- strip
- length
- inspection
- rolling
- pass
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 238000007689 inspection Methods 0.000 title claims abstract description 104
- 238000000034 method Methods 0.000 title claims abstract description 31
- 238000005096 rolling process Methods 0.000 claims abstract description 108
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 42
- 230000002441 reversible effect Effects 0.000 claims abstract description 22
- 238000004804 winding Methods 0.000 claims abstract description 12
- 239000002184 metal Substances 0.000 claims description 20
- 238000005520 cutting process Methods 0.000 claims description 8
- 230000007547 defect Effects 0.000 claims description 7
- 238000009434 installation Methods 0.000 description 14
- 241000196324 Embryophyta Species 0.000 description 4
- 230000009467 reduction Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000005202 decontamination Methods 0.000 description 2
- 230000003588 decontaminative effect Effects 0.000 description 2
- 241000218645 Cedrus Species 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B38/00—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
- B21B1/30—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a non-continuous process
- B21B1/32—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a non-continuous process in reversing single stand mills, e.g. with intermediate storage reels for accumulating work
- B21B1/36—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a non-continuous process in reversing single stand mills, e.g. with intermediate storage reels for accumulating work by cold-rolling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
- B21B13/02—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with axes of rolls arranged horizontally
- B21B2013/025—Quarto, four-high stands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B15/00—Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B2015/0057—Coiling the rolled product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B15/00—Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B2015/0064—Uncoiling the rolled product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2261/00—Product parameters
- B21B2261/02—Transverse dimensions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B38/00—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
- B21B38/02—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product for measuring flatness or profile of strips
Definitions
- the invention relates to rolling mills. More particularly, the subject of the invention is a method and an installation for inspecting the quality of a sheet metal strip after rolling.
- the laminated sheet metal strip may have certain appearance defects which may be due, for example, to a slight variation in thickness in the transverse direction, resulting from the deformation and the wear of the rolls and / or the cedar cage, or marks left by the working rolls, some defects may also be due to the support rolls or the cage itself.
- the length of inspection corresponds to the period of the marks produced in the cage furthest upstream, from which band undergoes the greatest elongation by passing into the following cages.
- the inspection can be done in a particular installation where are made some reels to inspect, after their production by the rolling mill.
- the inspection facility includes an inspection and a horizontal table for unrolling a length of product corresponding to the length of inspection, on which the operator can perform the observation, the tracking, the layout or any another operation to take into account the marks on both sides of the sample used for the inspection.
- Such an inspection facility is expensive to produce and also to operate. Indeed, it is necessary to remove a reel from the produced batch, to convey it towards the inspection facility, then to inspect it before continuing its routing. However, the rolling mill continues to produce during the inspection of a rolled strip sample, and the detection of a large defect then results in the rolled sheet strips produced in the gap being subsequently discarded.
- the winding installation usually comprises at least two cores operating alternately, for example on a carousel-type winder, and the band is cut in flight, at the end of the winding on a mandrel, to continue winding on another mandrel. Two successive cuts can then be made which are spaced so as to take an inspection length, which is then conveyed to an inspection table by means of switching and drive systems. This length of inspection has undergone all rolling stages, as the rest of the band and its surface condition is therefore well representative of that of the band.
- Such a method is, however, not applicable to a reversible rolling mill comprising at least one rolling stand disposed between two winder / unwinder devices between which the band alternately circulates in one direction and the other each winder device / unwinder serving, according to the direction of rolling, the winder downstream of the upstream rolling and uncoiling shaft.
- the rolling is not continuous, it is not useful to have a carousel winder, with cutting theft of the tape.
- the downstream winder at the end of the last pass, can be placed on one side or the other of the rolling mill.
- the length of inspection is simply taken on the band at the end of the last pass, on one side or the other of the rolling mill.
- this length of service used to tension the strip consists of an extension welded to each end of the strip. This can then be rolled practically over its entire length, but the welding of the two extensions and their removal takes a certain time and decreases the productivity of the installation.
- the coil is of great length, it seems It is preferable to sacrifice at each end of the strip a service length which is not rolled to the desired thickness and must therefore be discarded.
- such a reversible rolling plant comprises, in addition to the two devices winder / unwinder, a so-called "first pass" unwinder capable of taking coils wound on themselves and without traction.
- a coil being placed on the first pass unroller the product is unrolled from it in a first direction of travel, by passing his head in the cage to engage on the device winder / unwinder placed of the other side of the cage and thus serving, of coiler.
- the product is then wound almost completely on this winder until its end, forming the tail of the strip, leaves the unroller, this first pass being made, therefore, without rolling.
- the rolling can then be performed alternately in one direction and the other between the two winders / unwinders that serve, alternately, winder and uncoiler, but, to maintain each pass the tension necessary for rolling, it is necessary to keep on each mandrel a length of service that is not laminated. At the end of the last pass, it is necessary to eliminate the length of service at the tail of the tape and which do not have the required qualities. Similarly, the service length at the head of the strip and wound inside the coil, should be eliminated at the end of the course of the latter.
- a rolled coil is therefore laminated to the desired thickness only on a central useful portion framed by two non-rolled service lengths, which represent a loss called "put to the mile".
- this inspection loss usually has to be added to the length of inspection which is taken from the useful part of the strip having the required qualities. Such an inspection process therefore increases the feathering.
- the object of the invention is to overcome these drawbacks in a reversible rolling mill by means of a new method allowing an on-line inspection while maintaining a high production yield, the rejected length not exceeding the two lengths of service which must remain wound. on each mandrel and therefore do not have the required thickness.
- the invention also covers a rolling plant for carrying out the method.
- the invention therefore applies, in a general manner, to a reversible rolling installation, comprising at least one rolling stand disposed between two reel / unwinder devices each having a mandrel on which a service length of the strip is wound. in several turns for the tensioning of the strip, the rolling being carried out in several passes with maintenance of the winding, on each mandrel, of the length of service, the strip being laminated to the desired thickness on a useful part lying between the two lengths of service.
- the length of upstream service is completely unrolled from the upstream uncoiler and is subjected to at least one rolling pass, the strip then being cut near the end of its useful part, so as to release, at its rear end in the direction of the last passes, a length at least equal to a necessary inspection length, at least a portion of which corresponds to the upstream service length which has been laminated at least once and thus gives an image of the appearance defects of the useful part.
- the roll to be rolled is often laid first on a simple unwinder placed on one side of the rolling mill and from which the strip is unwound to pass into the rolling mill and attach to the winder / unwinder placed the other side.
- the band goes to the side of the unroller. It is advantageous, at the end of the rolling of the upstream service length, that the rear end thereof is kept tight between the working rolls and that the direction of rotation of said rolls is reversed so as to return back a strip length sufficient to take an inspection length separated from the strip by the cutting thereof upstream of the cage, in the direction of the last pass, said length taken being placed on an inspection table and the band is returned in the direction of the last pass to completely wind on the downstream winder.
- the inspection length is rolled twice, first in the direction of the last pass and then in the opposite direction, before being cut and sent to the inspection table which is placed on the opposite side to the unroller, compared to the rolling mill.
- the downstream coil on which the strip is wound is placed on the same side of the rolling mill as the inspection table.
- the strip can then be cut at a distance from its rear end corresponding to the desired inspection length, this inspection length being laminated once and sent directly to the inspection table placed on the same side of the rolling mill.
- the invention thus makes it possible to take from the strip an inspection length of which at least the greater part corresponds to one of the two lengths of service which remains wound on the mandrels of each of the reels / unwinders, this length of service passing at least once between the rolls of the mill, which is sufficient to give an image of possible defects produced by said rolls on the useful length of the strip.
- the inspection length is not taken on the useful part but on the tail of the strip which, in any case should have been discarded since it had not been laminated to the thickness required.
- the invention applies to any reversible mill comprising at least one cage placed between two winder / unwinder devices, but it is particularly advantageous in the case of a reversible rolling mill with two rolling stands apart. one in the other because, in this case, the feathering is increased by the fact that the length of the tape included at the end of each pass, between the two cages has been rolled only once in the cage upstream and is therefore not at the required thickness.
- the length to be discarded then comprises the remaining service length wound on the mandrel to which is added the distance between the two cages and the total length to be rejected is normally greater than the length of inspection required, which can, thus, be easily removed from the tail of the rolled strip at least once at the last pass.
- the invention thus makes it possible to carry out an online inspection without taking an inspection length on the useful part of the strip and, consequently, to keep a high production yield.
- the implementation of the method can be done at a reduced cost and on existing reversible rolling mills since cutting, routing and inspection means are used which, in any case, were necessary.
- the invention also covers an improved rolling mill installation for implementing the method according to the invention.
- the figure 1 represents a rolling mill with two reversible cages, wherein the rolling mill 1 comprises two rolling stands 3 and 5 spaced apart from each other and placed between two winder / unwinder devices, respectively 12 and 13.
- the rolling mill 1 is therefore a rolling mill reversible for rolling a strip of sheet metal in both directions of scrolling ie from right to left in a first direction of travel and from left to right in the opposite direction.
- the rolling mill 1 is, in addition, associated with a first-pass unroller 11 adapted to receive a coil 21.
- This coil 21 is constituted by a sheet metal strip having an initial thickness that it is desired to reduce by rolling to obtain a sheet metal strip having a required final thickness.
- the sheet metal strip is wound on itself to form the coil 21 and is first placed on the unroller 11 which has no mandrel.
- Means 31 make it possible to grip the head of the sheet metal strip and to guide it to pass between the rolls of the two stands 3 and 5 while proceeding to the left, the head of the band being fixed on the reel / unwinder 12 placed on the second side of the mill 1 and which then serves as a winder for winding the sheet metal strip.
- second rewinder second pass 13 is disposed between the first unwinding machine 11 and the input of the rolling mill 1.
- the direction of rotation of the working rolls of the two stands 3 and 5 is then reversed to make scroll the band from left to right, in a second pass.
- the upstream winder / unwinder 12 which operates uncoiler, is braked so as to tension the strip driven by the cylinders of the two stands 5 and 3.
- the rolling can start at this second pass.
- the rolling is then carried out alternately in the first direction of movement from the right to the left, for the odd passes, and in the second direction, from left to right, for the even passes, the number of passes depending on the conditions of the rolling and the final thickness required.
- an upstream decontamination device 31 of the strip and upstream cutting shears 32 are located just upstream of the rolling mill 1, in the first direction of travel.
- the upstream cage 3 comprises presses 33 making it possible to engage the leading end of the strip to be rolled between the roll trains of the upstream cage 3.
- the stands 3 and 5 are of the quarto type, that is to say that they respectively comprise two working cylinders 30, 50 of small radius and two retaining cylinders 39, 59 of large radius.
- the figure 1 has been simplified for the sake of clarity, but the rolling mill 1 also comprises all known means for rolling, such as means for cooling the rolls, measuring the tension of the strip, cooling the strip or maintain it, as well as deflecting rolls 45 for guiding the band.
- means for rolling such as means for cooling the rolls, measuring the tension of the strip, cooling the strip or maintain it, as well as deflecting rolls 45 for guiding the band.
- the downstream cage 5 is identical to the upstream cage 3, except that the decontamination device 51 and the engagement presses of the band 53 are arranged in downstream of the second cage 5, to allow the operation of the rolling mill in the opposite direction.
- a switching device 60 guides the strip first to an overhead conveyor, then to an inspection conveyor constituting the inspection table 62. Possibly air conveyors and inspection are joined by an intermediate conveyor passage . When the sheet is on the inspection table 62, the actual inspection step is performed by a qualified person with the necessary means.
- the rolling installation Downstream of the inspection table 62, the rolling installation comprises a tumbler type turning device 65 for returning the sample to inspect it on its other side.
- the inspected sample is discarded in a bucket 69, if necessary after being cut into pieces by means of downstream shears 68.
- the coils 11, 13 and 12 are carried by jacks allowing their loading and unloading.
- the entire installation is based on concrete foundations.
- a metal frame allows to maintain and support the various components of the installation.
- FIG. 2a to 2j schematically shows the rolling plant of the figure 1
- the reference figures have been included to indicate the same constituent elements.
- the upstream 3 and downstream 5 cages (in the first direction of travel) are of the quarto type comprising two working cylinders and two support cylinders but could be of any other type.
- the first winder passes 12 and the second winder 13 passes are schematized with their mandrel unlike the unroller first pass 11 which does not.
- the coils 21, 22 and 23 are shown at different stages of the inspection process according to the invention.
- a roll of sheet metal 21 is disposed on the unrolling first pass 11 and unwound.
- the leading end 101 corresponding to the front end of the sheet metal strip 100 is engaged between the working rolls of the upstream stand 3. Once the band 100 is engaged, the working rolls of the upstream stand 3 are used to to apply a friction force for driving the band 100.
- the leading end 101 then moves in a first direction of travel towards the downstream cage 5 as indicated by the arrow, that is to say say from right to left.
- the leading end 101 after engagement between the rolls of the second stand 5, has been conventionally fixed to the mandrel of the first pass winder 12.
- the work rolls of stands 3 and 5 are clamped on the band and driven in rotation to control the unwinding of the sheet metal strip 100 which, at the same time, is wound around the mandrel of the first pass winder 12 ( Figure 2c ).
- the coil 21 is unwound while the coil 22 is wound.
- the first unrolling pass 11 having no mandrel, it is impossible to apply a tension on the band 100 during the first pass. Consequently, the desired reduction rate can not be achieved during this first scrolling pass.
- the figure 2d schematically represents the end of the first pass.
- the reel 21 is completely unwound and the sheet metal strip 100 is wound around the mandrel of the first rewinder 12 forming a reel 22.
- the first pass ends when the tail end 102 of the web 100 is near the upstream cage 3. It is advantageous not to disengage the tail end 102 at the end of the first pass. By disengagement, it is meant that the tail end 102 goes beyond the downstream cage 5.
- the first pass is stopped at least when the tail end 102 is between the cages. Of preferably, the first pass is stopped when the tail end 102 is still upstream of the upstream cage 3.
- the operating direction of the mill 1 is then reversed so as to control the running of the sheet metal strip 100 in the opposite direction indicated by the arrow shown on ia figure 2e .
- the working rolls of cages 3 and 5 are simply tightened to control the movement of web 100 from left to right until its front end 102 can be fixed to the mandrel of the machine.
- second pass winder 13 is simply tightened to control the movement of web 100 from left to right until its front end 102 can be fixed to the mandrel of the machine.
- the number N of passes of the rolling cycle depends on the reduction rate to be achieved in order to obtain the desired final thickness.
- the inspection will be carried out on a section taken on one of these two lengths of service which should, in any case, be rejected. It must, however, that this section is an image of the useful part to present the same aspect and, in particular, the same marks and imprints of the cylinders.
- the remaining portion 105 of the strip which has remained tight between the rolls of cages 3 and 5, is driven to the left, that is to say in the first direction of movement and directed by a switch to the inspection table 62 shown on the figure 1 .
- This section 105 corresponding, at least for the most part, to the length of service, is passed twice between the working cylinders, respectively in the first direction of movement from left to right, on the figure 2g and in the second direction of scrolling, from the right to the left, on the Figures 2h, 2i .
- the band has remained energized, in one direction or the other, between the two stands 5 and 3.
- This part 105 therefore undergoes, when its passage between the cylinders, the same marks as the useful part of the band, these marks reproducing identically to each pass.
- the sampled section 105 therefore has the same appearance as the strip, which makes it possible to check the quality of the latter.
- the sample 105 is positioned on the inspection table where the actual inspection takes place, possibly on both sides by turning the sample 105. Meanwhile, the coil 23 is removed from the rolling installation and brought to, for example, another installation for further processing. Similarly, during the inspection of the sample 105, a new coil 21 'consisting of a new strip of sheet metal 100' to be rolled is loaded onto the first pass unroller 11 and its leading end 101 'is engaged in the rolling mill 1 so as to prepare the next rolling cycle.
- the inspection method according to the invention therefore takes advantage of the fact that the non-rolled service length, which must be rejected in any case, is used as an inspection sample because it comprises the marks and impressions of the rolls. Indeed, although not rolled to the right thickness, the unlaminated length passes between the cylinders which leave their marks on both sides.
- the length of inspection shall be chosen to include at least one period of each of the rolling mill roll marks: Thus, the length of inspection shall include at least the unlaminated length, but may also be greater if the period of one of the roll trains requires it.
- the invention thus makes it possible to inspect the quality of rolling on-line by minimizing the losses of rolled material to the desired thickness, since the inspection is carried out on a part of the sheet that should have been discarded, whatever happens. not being the right thickness.
- the inspection operation does not consume time. Indeed, as shown in figure 2j when the inspection of the rolling of a first cycle takes place, the following rolling cycle can be prepared by engaging for example the leading end 101 'of the next coil 21'. The handling of the coil 23 produced is also done synchronously with the inspection step.
- the implementation of the inspection method as described above does not require or few modifications of existing facilities.
- shears may be located upstream or downstream of the rolling mill, possibly between the stands of the rolling mill.
- shears are disposed only downstream of the mill 1
- the mill can no longer serve as a means of driving the sheet. sample to the inspection table. It would then be necessary to have own drive means capable of moving the sample on the inspection table.
- the inspection table may be located downstream of the rolling mill 1 in the first direction of travel, and will inspect a sample corresponding to the length of service wound on the reel / unwinder 13 and, being in line in the first direction of travel.
- the inspection table can be placed on the same side as the winder 12 on which the band is wound. If there is a shear between the second cage 5 and the winder 12, the latter can cut the strip at a distance from its rear end 102 at least equal to the required inspection length. The strip can then be wound completely on the reel 12 and its rear part, which constitutes the inspection length, remains tight between the rolls of the stands 5 and 3 which drive it to the left, in the first direction of travel so that to direct him to the inspection table. In this case, the inspection section only passes once between the rolls of the two stands 5 and 3, but this passage is sufficient for the rolls to print and the inspection length has a representative appearance of that of the useful part of the band.
- the method according to the invention is, however, applicable to a rolling mill comprising a single reversible cage.
- the rear portion of the strip is no longer energized but the passage between the working rolls which remain tight on the strip, allows to print the same marks on the two faces thereof, the inspection length taken from the rear end of the strip and constituting the length of service, having the same appearance as the useful part of the strip.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
Claims (14)
- Überprüfungsverfahren für Walzband in einer Reversierwalzanlage, die mindestens ein Walzgerüst (3, 5) umfasst, das zwischen zwei Auf-/Abhaspeln (12, 13) angeordnet ist, von denen jede einen Haspeldorn besitzt, auf den eine Servicelänge des Bandes in mehreren Windungen zum Spannen des Bandes aufgewickelt wird, wobei das Walzen in mehreren Stichen erfolgt, bis die gewünschte Dicke über die gesamte Länge eines Nutzabschnitts zwischen zwei bei jedem Stich auf jedem der Haspeldorne aufgewickelt gehaltenen Servicelängen erreicht ist, dadurch gekennzeichnet, dass am Ende des letzten Walzstichs zwischen einer Auf-/Abhaspel (12), die dem Walzgerüst in Walzrichtung gesehen vorgelagert ist und als Abwickler dient, und einer nachgelagerten Auf-/Abhaspel (13), die als Aufwickler dient, die vorgelagerte Servicelänge vollständig vom vorgelagerten Abwickler abgewickelt wird und mindestens einem Walzstich unterzogen wird und das Band anschließend in der Nähe des Endes seines Nutzabschnitts geschnitten wird, so dass an seinem in Richtung des letzten Stichs gesehen hinteren Ende eine Länge freigegeben wird, die mindestens gleich einer erforderlichen Prüflänge (105) ist und von der mindestens ein Abschnitt der vorgelagerten, mindestens ein Mal gewalzten Servicelänge entspricht und so ein Bild von den Mängeln des Nutzabschnitts vermittelt.
- Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass am Ende des Walzens der vorgelagerten Servicelänge deren hinteres Ende zwischen den Arbeitswalzen eingespannt gehalten wird und die Drehrichtung der Walzen daraufhin umgekehrt wird, so dass eine Bandlänge zurücktransportiert wird, die ausreicht, um eine Prüflänge (105) zu entnehmen, die vom Band durch Schneiden vor dem Walzgerüst in Richtung des letzten Stichs gesehen getrennt wird, wobei die entnommene Länge auf einem Prüftisch abgelegt wird und das Band in Richtung des letzten Stichs zurücktransportiert wird, damit es vollständig auf den nachgelagerten Aufwickler (13) aufgewickelt wird.
- Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass das Band (100) am Ende des letzten Walzstichs hinter der Walzstraße (1) in einem Abstand von seinem hinteren Ende, der der Prüflänge (105) entspricht, abgeschnitten wird und daraufhin vollständig auf den nachgelagerten Aufwickler (13) aufgewickelt wird, wobei eine ein Mal gewalzte Prüflänge zurückbleibt, die zu den Prüfmitteln transportiert wird.
- Verfahren nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass die Walzanlage eine reversierbare Walzstraße mit mindestens einem Walzgerüst (2, 3) umfasst, das in der Lage ist, bei ungeraden Stichen in eine erste Walzrichtung und bei geraden Stichen in eine entgegengesetzte Richtung betrieben zu werden, wobei dieses Verfahren die folgenden Schritte umfasst:- (a) von einem auf einer ersten Seite der Walzstraße angeordneten Coil (21) wird das Band in eine erste Ablaufrichtung abgewickelt, wobei es in das geöffnete Walzgerüst läuft, und (b) ein erstes Endstück am Bandanfang wird an einer Auf-/Abhaspel (12) befestigt, die auf einer zweiten Seite der Walzstraße angeordnet ist und als Aufwickler dient;- (c) während dieses ersten Stichs wird das Band zwischen zwei Arbeitswalzen des Walzgerüstes eingespannt, die in die erste Ablaufrichtung zum Aufwickeln des Bandes auf den Aufwickler auf der zweiten Seite des Walzgerüstes drehangetrieben werden, (d) bis ein zweites Endstück am Bandende (102) in der Nähe des Walzgerüstes ankommt;- (e) die Drehrichtung der Walzen wird umgekehrt, um den Bandlauf in die entgegengesetzte Richtung zu steuern, und dieses zweite Endstück am Bandende wird an einer Auf-/Abhaspel (13) befestigt, die auf der ersten Seite der Walzstraße angeordnet ist;- das Band wird auf die Auf-/Abhaspel (13) der ersten Seite gewickelt, die als Aufwickler dient, während die Auf-/Abhaspel (12) der zweiten Seite als Abwickler dient, und wenn eine erste Servicelänge in mehreren Windungen auf den Aufwickler der ersten Seite gewickelt ist, wird das Band so gespannt, dass während dieses zweiten Stichs ein Walzen des Bandes ausgeführt wird (f);- der Bandlauf wird gestoppt, so dass eine zweite Servicelänge in mehreren Windungen auf der Auf-/Abhaspel (12) der zweiten Seite aufgewickelt gehalten wird;- die Ablaufrichtung wird erneut umgekehrt, wobei die Auf-/Abhaspel (12) der zweiten Seite als Aufwickler für einen dritten Stich dient, bei dem das Band in die erste Ablaufrichtung gewalzt wird;- das Walzen erfolgt in einer Vielzahl von Stichen, die abwechselnd ungerade in die erste Ablaufrichtung und gerade in die entgegengesetzte Richtung sind, wobei eine Servicelänge an jedem Ende des Bandes auf jeder der Auf-/Abhaspeln aufgewickelt gehalten wird,- nach dem Ende des letzten Walzstichs zwischen einem der Walzstraße vorgelagerten Abwickler und einem der Walzstraße nachgelagerten Aufwickler wird das Walzen während dieses letzten Stichs fortgesetzt, bis sich die vorgelagerte Servicelänge, die in Richtung dieses letzten Stichs am Bandende liegt, vom vorgelagerten Abwickler (12) löst und mindestens ein Mal gewalzt wird (g),- (i) das Band wird in einem Abstand von seinem hinteren Ende geschnitten, der mindestens gleich einer Prüflänge (105) ist, von der mindestens ein Abschnitt der vorgelagerten, mindestens ein Mal gewalzten Servicelänge entspricht,- (j) die Prüflänge wird zu den Prüfmitteln transportiert,- das Band wird vollständig auf den nachgelagerten Aufwickler (13) aufgewickelt.
- Verfahren nach Anspruch 4, dadurch gekennzeichnet, dass es nach einem ersten Walzen der vorgelagerten Servicelänge die folgenden Schritte umfasst:- (g) Stoppen des Walzens vor dem Durchlauf des hinteren Endes (101) des Bandes (100) und Eingespannthalten dieses Bandendes zwischen den Arbeitswalzen;- (h) Umkehren der Drehrichtung dieser Walzen zum Zurücktransportieren des Bandes zur vorgelagerten Seite;- (i) Schneiden des Bandes in einem Abstand von seinem in Richtung des letzten Stichs gesehen hinteren Ende, der mindestens gleich einer Prüflänge (105) ist;- (j) vollständiges Aufwickeln des verbleibenden Bandes auf den in Richtung des letzten Stichs gesehen nachgelagerten Aufwickler (13);- Transportieren der Prüflänge zu den Prüfmitteln.
- Verfahren nach einem beliebigen der vorangehenden Ansprüche, dadurch gekennzeichnet, dass das freie Ende nach dem Schritt, der darin besteht, ein Ende (101) freizugeben, und vor dem Schritt, der darin besteht, die Prüflänge (105) abzuwickeln, nicht vollständig aus der Walzstraße (1) herausgeführt wird.
- Verfahren nach einem beliebigen der vorangehenden Ansprüche, dadurch gekennzeichnet, dass der Schritt, der darin besteht, eine Prüflänge (105) abzuwickeln, unter Verwendung der Walzstraße (1) als Antriebsmittel für das Blechband (100) ausgeführt wird.
- Verfahren nach einem beliebigen der vorangehenden Ansprüche, dadurch gekennzeichnet, dass die Prüflänge (105) einem zur Walzstraße (1) gehörenden Prüftisch (62) zugeführt wird.
- Verfahren nach Anspruch 8, dadurch gekennzeichnet, dass die Prüflänge (105) zum Prüfen ihrer beiden Seiten mit Hilfe einer Trommel (65) gewendet wird, die an einem Ende des Prüftisches (62) angeordnet ist.
- Verfahren nach einem beliebigen der vorangehenden Ansprüche, dadurch gekennzeichnet, dass der Schritt, der darin besteht, die Prüflänge (105) zu prüfen, und der Schritt, der darin besteht, die Prüflänge auszusondern, parallel zu dem Schritt ausgeführt werden, der darin besteht, das Band (100) wieder auf den Aufwickler (13) des letzten Stichs aufzuwickeln.
- Verfahren nach einem beliebigen der vorangehenden Ansprüche, dadurch gekennzeichnet, dass es einen zusätzlichen Schritt umfasst, der darin besteht, ein Coil (21) mit einem zu walzenden Band auf den Abwickler des ersten Stichs (11) zu setzen, und dass der Schritt, der darin besteht, ein zu walzendes Coil aufzusetzen, und der Schritt des Einführens des Endstücks am Bandanfang (101') für einen neuen Walzzyklus parallel zu dem Schritt ausgeführt werden, der darin besteht, die Prüflänge (105) zu prüfen, und zu dem Schritt, der darin besteht, die Prüflänge des vorausgegangenen Walzzyklus auszusondern.
- Verfahren nach einem beliebigen der vorangehenden Ansprüche, dadurch gekennzeichnet, dass die Prüflänge (105) mindestens gleich einer Länge ist, die es ermöglicht, mindestens einen Rapport der Abdrücke zu betrachten, die die Walzen der Walzstraße (1) hinterlassen.
- Verfahren nach einem beliebigen der vorangehenden Ansprüche, dadurch gekennzeichnet, dass die Walzanlage mit einer Schere (32) ausgestattet ist und dass der Schritt, der darin besteht, diese Prüflänge (105) abzuschneiden, ausgeführt wird, wenn bei dem Schritt, der darin besteht, eine Prüflänge abzuwickeln, der Abstand zwischen dem freien Ende und der Schere gleich der erforderlichen Prüflänge ist.
- Verfahren nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass es für eine reversierbare Walzstraße (11) gilt, die zwei voneinander beabstandete Walzgerüste (2, 3) umfasst, wobei die Walzgerüste beide zwischen zwei Auf-/Abhaspeln (12, 13) angeordnet sind, die abwechselnd als Abwickler und als Aufwickler dienen.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0552283A FR2888763B1 (fr) | 2005-07-22 | 2005-07-22 | Procede d'inspection et installation associee |
PCT/FR2006/001793 WO2007010148A1 (fr) | 2005-07-22 | 2006-07-21 | Procede d'inspection |
Publications (2)
Publication Number | Publication Date |
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EP1917113A1 EP1917113A1 (de) | 2008-05-07 |
EP1917113B1 true EP1917113B1 (de) | 2010-03-03 |
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EP06794198A Not-in-force EP1917113B1 (de) | 2005-07-22 | 2006-07-21 | Überprüfungsverfahren |
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US (1) | US7980109B2 (de) |
EP (1) | EP1917113B1 (de) |
CN (1) | CN101227985B (de) |
BR (1) | BRPI0613609A2 (de) |
DE (1) | DE602006012689D1 (de) |
ES (1) | ES2339279T3 (de) |
FR (1) | FR2888763B1 (de) |
WO (1) | WO2007010148A1 (de) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102007031333A1 (de) * | 2007-07-05 | 2009-01-15 | Siemens Ag | Walzen eines Bandes in einer Walzstraße unter Nutzung des letzen Gerüsts der Walzstraße als Zugverringerer |
BRPI0818748A2 (pt) * | 2008-10-17 | 2015-06-16 | Mitsubishi Hitachi Metals | Dispositivo e método de inspeção para inspecionar uma superfície dianteira e uma superfície traseira de um material em tira laminado por uma máquina de laminação |
EP2527052A1 (de) * | 2011-05-24 | 2012-11-28 | Siemens Aktiengesellschaft | Betriebsverfahren für eine Walzstraße |
DE102011078150A1 (de) * | 2011-06-08 | 2012-12-13 | Sms Siemag Ag | Verfahren, Computerprogramm und Walzstraße zum Walzen eines Metallbandes |
DE102011078829A1 (de) * | 2011-07-07 | 2013-01-10 | ACHENBACH BUSCHHüTTEN GMBH | Verfahren zur Herstellung von Magnesiumband |
BE1021536B1 (fr) * | 2012-02-06 | 2015-12-09 | Cockerill Maintenance & Ingenierie S.A. | Installation et procede de sortie de laminoir tandem avec carrousel de bobinage couplee avec une inspection en ligne (i) |
ES2560378T3 (es) * | 2012-05-15 | 2016-02-18 | Cockerill Maintenance & Ingenierie S.A. | Instalación y procedimiento de salida de tren de laminación en tándem con transportador de cadena sinfín de bobinado acoplado con una inspección en línea |
WO2015111028A1 (en) * | 2014-01-27 | 2015-07-30 | Danieli & C. Officine Meccaniche S.P.A. | Station for inspecting rolled strips in coils |
CN104985007B (zh) * | 2015-07-24 | 2017-05-17 | 东北大学 | 一种铜铝三明治轧制复合带头缺陷长度的预测方法 |
CN105081985B (zh) * | 2015-08-19 | 2018-07-10 | 秦皇岛树诚科技有限公司 | 一种钢带机械除鳞设备 |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
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US4123011A (en) * | 1975-02-19 | 1978-10-31 | Hitachi, Ltd. | Coil unwind and wind-up method and apparatus therefor |
AT380188B (de) * | 1982-03-05 | 1986-04-25 | Voest Alpine Ag | Anlage zum warmwalzen von band- oder tafelfoermigem walzgut |
TW235255B (de) * | 1992-07-02 | 1994-12-01 | Hitachi Seisakusyo Kk | |
DE19549208A1 (de) * | 1995-12-30 | 1997-07-03 | Schloemann Siemag Ag | Verfahren und Anlage zum Warmwalzen von Bändern |
US5660070A (en) * | 1996-03-18 | 1997-08-26 | Carolina Steel Corporation | Cold rolling mill with tension bridle |
JPH11342402A (ja) * | 1998-05-29 | 1999-12-14 | Kawasaki Steel Corp | 冷間圧延設備 |
DE10300362A1 (de) * | 2003-01-06 | 2004-07-22 | Sms Demag Ag | Verfahren und Anlage zum Walzen und anschließendem Haspeln von Metallband, insbesondere von Stahlband |
CN2691722Y (zh) * | 2004-04-14 | 2005-04-13 | 宝山钢铁股份有限公司 | 用于带钢缺陷检测的复合照明装置 |
CN101553326B (zh) * | 2006-11-20 | 2013-02-27 | 三菱日立制铁机械株式会社 | 冷轧材料制造设备及冷轧方法 |
-
2005
- 2005-07-22 FR FR0552283A patent/FR2888763B1/fr not_active Expired - Fee Related
-
2006
- 2006-07-21 DE DE602006012689T patent/DE602006012689D1/de active Active
- 2006-07-21 BR BRPI0613609-5A patent/BRPI0613609A2/pt not_active IP Right Cessation
- 2006-07-21 EP EP06794198A patent/EP1917113B1/de not_active Not-in-force
- 2006-07-21 WO PCT/FR2006/001793 patent/WO2007010148A1/fr not_active Application Discontinuation
- 2006-07-21 CN CN2006800268201A patent/CN101227985B/zh not_active Expired - Fee Related
- 2006-07-21 US US11/996,469 patent/US7980109B2/en not_active Expired - Fee Related
- 2006-07-21 ES ES06794198T patent/ES2339279T3/es active Active
Also Published As
Publication number | Publication date |
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ES2339279T3 (es) | 2010-05-18 |
CN101227985A (zh) | 2008-07-23 |
CN101227985B (zh) | 2011-06-08 |
US20080165351A1 (en) | 2008-07-10 |
BRPI0613609A2 (pt) | 2011-05-17 |
DE602006012689D1 (de) | 2010-04-15 |
EP1917113A1 (de) | 2008-05-07 |
WO2007010148A1 (fr) | 2007-01-25 |
FR2888763A1 (fr) | 2007-01-26 |
US7980109B2 (en) | 2011-07-19 |
FR2888763B1 (fr) | 2008-10-03 |
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