EP1855856B1 - Vorrichtung und verfahren zur herstellung einer wassersperre bei einem noch nicht erhärteten dachstein - Google Patents

Vorrichtung und verfahren zur herstellung einer wassersperre bei einem noch nicht erhärteten dachstein Download PDF

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Publication number
EP1855856B1
EP1855856B1 EP20060707451 EP06707451A EP1855856B1 EP 1855856 B1 EP1855856 B1 EP 1855856B1 EP 20060707451 EP20060707451 EP 20060707451 EP 06707451 A EP06707451 A EP 06707451A EP 1855856 B1 EP1855856 B1 EP 1855856B1
Authority
EP
European Patent Office
Prior art keywords
roofing
pallet
tile
tile blank
water barrier
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP20060707451
Other languages
German (de)
English (en)
French (fr)
Other versions
EP1855856A1 (de
Inventor
Peter Srostlik
Günter Weiss
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Monier Roofing GmbH
Original Assignee
Monier Technical Centre GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Monier Technical Centre GmbH filed Critical Monier Technical Centre GmbH
Priority to PL06707451T priority Critical patent/PL1855856T3/pl
Publication of EP1855856A1 publication Critical patent/EP1855856A1/de
Application granted granted Critical
Publication of EP1855856B1 publication Critical patent/EP1855856B1/de
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Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/003—Apparatus or processes for treating or working the shaped or preshaped articles the shaping of preshaped articles, e.g. by bending
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
    • E04D1/02—Grooved or vaulted roofing elements
    • E04D1/04—Grooved or vaulted roofing elements of ceramics, glass or concrete, with or without reinforcement

Definitions

  • the invention relates to a device according to the preamble of patent claim 1 and method according to the preamble of patent claim. 9
  • a fresh concrete layer is applied as an endless belt on a conveyor of constant speed promoted strand of abutting lower molds of the same length, which is formed on the top by forming tools usual for concrete tiles surface contour.
  • the continuously applied fresh concrete layer is then cut in a cutting station at the end of each lower mold by means of a cutting tool designed as a knife so that each lower mold carries a single molded body, here a concrete roof tile blank.
  • the concrete roofing brick then cures in a drying chamber lying on its lower mold and is then provided with a surface coating.
  • a method and an apparatus for producing such concrete roof tiles are disclosed in U.S. Patent Nos. 4,199,374 DE 35 22 846 A1 respectively. AT 400 120 B described.
  • JP-A-57 126 614 discloses an apparatus and a method for the production of a water barrier in a non-hardened roof tile according to the preamble of claims 1 and 9 or object of the invention is to provide a method and an apparatus for producing water-locked concrete roof tiles, which higher production clock rates is suitable and at the same time ensures improved and permanent functionality of the water barrier.
  • the advantage achieved by the invention is, in particular, that no separate fresh concrete is used in comparison to the solutions known from the prior art, so that no joint tends to crack between the water seal and the concrete roof tile.
  • the water barrier can be produced on several roof tiles one after the other and at the usual production speed.
  • Fig. 1 is a Dachsteinrohling 1 shown, according to the in the AT 400 120 B described method was prepared.
  • the Dachsteinrohling 1 should be provided with a water barrier, which takes place in a built-in a Dachstein manufacturing ring forming station, which is connected downstream of a Dachsteinmaschine.
  • the Dachsteinrohling 1 is located on a serving as a support lower mold 2.
  • a fitting 3 is arranged, which faces a punch 4.
  • the punch 4 is held by a holding element 5.
  • the attachment of the retaining element 5 is not shown.
  • the Dachsteinrohling 1 is not cured during its processing, d. H. the mass of which it consists is still malleable. The mass is preferably provided concrete. Such a Dachsteinrohling is also called Grünling.
  • a lever With two lever arms 16, 17, which are arranged at an obtuse angle to each other. At the ends of these lever arms 16, 17, a respective roller 18, 19 is provided, while the connection point of the two lever arms 16, 17 rests in a pivot bearing 20. The roller 18 abuts against the retaining element 5. In contrast, the roller 19 is located on the underside of a stationary cam 21.
  • the lower mold 2 is braked during the transfer of the conveyor strands 57 on the lift 34 by friction with the lift, since the lift 34 is raised when entering the lower mold 2. With the help of a pneumatic cylinder, not shown, the lower mold 2 is then moved to the stop 35. In this position, which the Fig. 4b shows the Dachsteinrohling 1 is processed in the manner already described by means of punch 4 and 3 piece.
  • the roof tile blank 1, the punch 4 and the fitting 3 do not move to the conveyor line 57 to the left, d. H. they are arranged stationary.
  • a fitting 3-3 "'fixed and a punch 4-4"' are each movably attached to each one of these carriages 40 to 43, which move in a clockwise direction on a closed path 45 and are driven by a toothed belt.
  • the lower mold 53 located on a support 44 is guided and additionally fixed by a stop 51 of a first carriage 43 and a slide 52 of a second, following carriage 42. Stop 51 and slide 52 are thereby realized by rear and front edges of plates 49,49 ', 49 ", 49"', of which each car 40 to 43 has one.
  • the carriage in each case, for example 42 takes over the further transport by means of the slide 52 with integrated centering during the shaping If, for example, the roof tile blank 46 is pushed by the feed device 50 onto the carrier 44, if there the carriage 42 still assumes the position of the carriage 41, this displacement ends when there is no contact between the roof tile 46 and the feed device Now the carriage 42 moves with its slider 52 against the right end of the roof tile blank 46 and its lower mold 55 and pushes the lower mold 55 to the left to the stop 51 of the carriage 43rd
  • the cars 40 to 43 located on the closed track 45 are then connected to one another in such a way that the distance d between the stop 51 of the carriage 43 and the slider 52 of the carriage 42 corresponds to the length d of the roof tile blank 47 with lower mold 53.
  • the cars 40 to 43 drive at a higher rotational speed than required for a power stroke.
  • Working cycle is understood to mean the number of roof stone blanks worked per minute. This ensures that not more Dachstein blanks are delivered, as can be edited.
  • the concrete roof tile 47 with lower mold 53 is pushed onto the discharge conveyor 56.
  • the conveying speed of the discharge conveyor 56 is slightly below the circulation speed of the carriages 40 to 43. Only after the mold piece 3 "has left the concrete roof tile 47 is the speed of the discharge conveyor 56 increased and the concrete roof tile 48 with the lower mold 54 removed.
  • Fig. 6 is the device according to Fig. 5 , which is shown there only in principle, again shown in more detail in a slightly perspective view.
  • Fig. 7 is a view of the carriage 73 according to Fig. 6 shown, seen from left to right. Opposite the representation of the Fig. 3 the carriage 73 is rotated 180 degrees because it is on the top, that is, in the non-machining position. One recognizes here that the in Fig. 6 visible toothed belt 75 is still a second toothed belt 96 opposite.
  • rollers 18 and 19, which are located on the lever arms 16 and 17, are arranged between two bushings 15 and 97, in which pistons 14 and 98 are guided.
  • springs 38, 100 Around the ends projecting out of the bushes 15 and 97 are provided springs 38, 100, which return the pistons 14, 98 again after the lever arms 16, 17 have been connected with Fig. 3 have finished described pivotal movement.
  • a guide rail 111 guides the roller 19 of the lever.
  • the guide rail 111 corresponds functionally to the in Fig. 3 shown cam 21.
  • the Fig. 8 shows the arrangement according to Fig. 7 from the right instead of the left side.
  • the fitting 112 the functionally the fitting 3 in the Fig. 3 equivalent.
  • the punches 105, 106 correspond functionally to the punch 4 in the Fig. 3 .
  • Between the wheel 77 and the piston 98 can be seen a joint connecting a belt to a car.
  • the recesses are designated, the function of the recess 9 of Fig. 3 correspond. Between these recesses 113, 114 is a trough 115. Another trough 116 is located to the left of the recess 113, while to the right of the recess 114, two grooves 117, 118 are provided. These troughs 115, 116 and the grooves 117, 118 are adaptations to the outer contours of a particular roof tile.
  • This special Dachstein receives in the case of the embodiment of Fig. 6 to 8 Two water barriers, which are provided between existing elevations of the Dachstein. Such a Dachstein is in the Fig. 10 shown.
  • Fig. 9 is a part of the Fig. 6 shown, in which a roof tile 120 on the bottom - ie the processing side - is located, between the two adjacent carriages 69 and 70. It can be seen here the fitting 112 and the trough 116 and an end of the piston 14.
  • a metal sheet 122 with an L-shaped portion 123 can be seen.
  • a corresponding plate 124 with a vertical edge 51 also has the carriage 70.
  • the portion 123 of the sheet 122 has a leading edge 52 and a trailing edge 51 '.
  • the Fig. 10 shows the top of two roof tiles 130, 131, wherein the roof tile 131 is located on the roof tile 130. These tops of the tiles 130, 131 correspond to the top of the molding 112 in FIG Fig. 8 , In the lower tile 130 can be seen between two arcuate elevations 132, 133 and the grooves 134, 135 two prepared in the manner of the invention water barriers 136, 137, which are half folded up edges is.
  • the water barriers 136, 137 correspond functionally to the section 11 according to Fig. 2 while sections 138, 139 correspond to section 10 Fig. 2 correspond.
  • the water barriers 140, 141 consist of completely folded-over end parts. So there is no the section 10 of Fig. 2 corresponding piece.

Landscapes

  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)
EP20060707451 2005-03-09 2006-03-07 Vorrichtung und verfahren zur herstellung einer wassersperre bei einem noch nicht erhärteten dachstein Active EP1855856B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL06707451T PL1855856T3 (pl) 2005-03-09 2006-03-07 Urządzenie i sposób wytwarzania bariery, blokującej wnikanie wody, w dachówkach nieutwardzonych

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102005011201A DE102005011201A1 (de) 2005-03-09 2005-03-09 Vorrichtung und Verfahren zur Herstellung einer Wassersperre bei einem noch nicht erhärteten Dachstein
PCT/EP2006/002079 WO2006094759A1 (de) 2005-03-09 2006-03-07 Vorrichtung und verfahren zur herstellung einer wassersperre bei einem noch nicht erhärteten dachstein

Publications (2)

Publication Number Publication Date
EP1855856A1 EP1855856A1 (de) 2007-11-21
EP1855856B1 true EP1855856B1 (de) 2015-05-06

Family

ID=36295545

Family Applications (1)

Application Number Title Priority Date Filing Date
EP20060707451 Active EP1855856B1 (de) 2005-03-09 2006-03-07 Vorrichtung und verfahren zur herstellung einer wassersperre bei einem noch nicht erhärteten dachstein

Country Status (14)

Country Link
US (1) US7947209B2 (pt)
EP (1) EP1855856B1 (pt)
JP (1) JP2008531328A (pt)
CN (1) CN101137473B (pt)
BR (1) BRPI0608823A2 (pt)
DE (1) DE102005011201A1 (pt)
ES (1) ES2544330T3 (pt)
HU (1) HUE027016T2 (pt)
MX (1) MX2007010775A (pt)
PL (1) PL1855856T3 (pt)
PT (1) PT1855856E (pt)
RU (1) RU2390411C2 (pt)
WO (1) WO2006094759A1 (pt)
ZA (1) ZA200706424B (pt)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102015113328A1 (de) 2015-08-12 2017-02-16 Monier Roofing Gmbh Verfahren zur Herstellung eines Dachsteins mit einer Wassersperre und Dachstein mit angeformter Wassersperre

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102006046588B3 (de) * 2006-09-30 2008-02-14 Lafarge Roofing Technical Centers Gmbh Vorrichtung und Verfahren zum Herstellen eines Dachsteins mit mindestens einer Wassersperre
DE102009021123B4 (de) 2009-05-13 2015-01-15 Monier Technical Centre Gmbh Verfahren zum Herstellen eines Betonkörpers sowie Anlage hierfür
ITVI20110018A1 (it) * 2011-02-04 2012-08-05 Fornace Centrale S R L Fondello in laterizio con rilievi distanziatori sulla base
FR2998911B1 (fr) * 2012-11-30 2014-12-26 Onduline Sa Procede de fabrication de faitieres en cellulose impregnee de bitume, machines de fabrication
MY175140A (en) * 2014-01-20 2020-06-10 Monier Technical Centre Gmbh A lightweight and watertight low pitch roof structure
WO2015107437A1 (en) * 2014-01-20 2015-07-23 Monier Technical Centre Gmbh A lightweight and watertight low pitch roof structure
US10239697B2 (en) * 2014-06-19 2019-03-26 Aswini LAKHOTIA Flexible element for a conveyor system
CN106903783B (zh) * 2017-02-22 2019-06-14 赵宏宇 一种具有连接件的建筑保温模板的制备方法
DE102018106614A1 (de) 2018-03-21 2019-09-26 Monier Roofing Gmbh Dachstein und Verfahren zur Herstellung eines Dachsteins

Family Cites Families (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE279528C (pt)
GB664010A (en) * 1948-09-29 1951-01-02 Atlas Products Overseas Ltd Improvements in method of and apparatus for the manufacture of tiles and the like
US2644217A (en) * 1948-09-29 1953-07-07 George W A Agar Method of and apparatus for the manufacture of roofing tiles and the like
GB707172A (en) * 1950-09-05 1954-04-14 Atlas Products Overseas Ltd Improvements in or relating to apparatus for the manufacture of roofing tiles
GB1242441A (en) * 1968-01-16 1971-08-11 Redland Tiles Ltd Improvements in or relating to conveyors
GB1174993A (en) * 1968-02-09 1969-12-17 Anchor Building Products Ltd Apparatus for Applying Barrier Means to a Contoured Roofing Tile
GB1514926A (en) 1974-09-05 1978-06-21 Anchor Building Prod Ltd Method and apparatus for use in the manufacture of concrete roofing tiles
JPS5655216A (en) 1979-10-11 1981-05-15 Uchida Kikai Seisakusho Kk Delivering and housing device for cement tile
JPS6013733B2 (ja) 1980-12-15 1985-04-09 松下電工株式会社 セメント成形品の突条部の製造法
JPS6030246B2 (ja) 1981-01-30 1985-07-15 松下電工株式会社 上面に水返し用の突条を有する瓦の製造方法
JPS57151752A (en) 1981-03-12 1982-09-18 Koujirou Shichijiyou Roof tile and method
JPS57163516A (en) 1981-04-01 1982-10-07 Matsushita Electric Works Ltd Manufacture of tile, upper surface thereof has projecting streak for flashing
DE3522846A1 (de) * 1985-06-26 1987-01-02 Braas & Co Gmbh Verfahren und vorrichtung zur herstellung von betondachsteinen
ZA867765B (en) 1985-10-16 1987-06-24 Monier Ltd Tile manufacture
GB2302838B (en) * 1995-07-05 1997-09-10 Redland Technology Ltd Improvements in the manufacture of building products
EP0960707A3 (de) 1998-05-28 2001-10-31 Händle Gmbh Dachziegelpresse

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102015113328A1 (de) 2015-08-12 2017-02-16 Monier Roofing Gmbh Verfahren zur Herstellung eines Dachsteins mit einer Wassersperre und Dachstein mit angeformter Wassersperre
US10946550B2 (en) 2015-08-12 2021-03-16 Monier Roofing Gmbh Method for producing a roof tile having a water barrier and roof tile having a water barrier shaped thereon
EP3347181B1 (de) 2015-08-12 2022-02-16 Monier Roofing GmbH Dachstein mit angeformter wassersperre

Also Published As

Publication number Publication date
ES2544330T3 (es) 2015-08-28
JP2008531328A (ja) 2008-08-14
RU2007137113A (ru) 2009-04-20
PL1855856T3 (pl) 2015-10-30
HUE027016T2 (hu) 2016-08-29
PT1855856E (pt) 2015-08-28
CN101137473A (zh) 2008-03-05
WO2006094759B1 (de) 2006-11-16
RU2390411C2 (ru) 2010-05-27
CN101137473B (zh) 2015-05-20
EP1855856A1 (de) 2007-11-21
US7947209B2 (en) 2011-05-24
US20090309263A1 (en) 2009-12-17
MX2007010775A (es) 2008-02-22
WO2006094759A1 (de) 2006-09-14
ZA200706424B (en) 2008-06-25
BRPI0608823A2 (pt) 2016-11-08
DE102005011201A1 (de) 2006-09-21

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