EP1825060B1 - Elastische schienenbefestigung für gleisanlagen - Google Patents

Elastische schienenbefestigung für gleisanlagen Download PDF

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Publication number
EP1825060B1
EP1825060B1 EP05817761A EP05817761A EP1825060B1 EP 1825060 B1 EP1825060 B1 EP 1825060B1 EP 05817761 A EP05817761 A EP 05817761A EP 05817761 A EP05817761 A EP 05817761A EP 1825060 B1 EP1825060 B1 EP 1825060B1
Authority
EP
European Patent Office
Prior art keywords
rail
clamping
plane
clamping element
loop
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP05817761A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP1825060A1 (de
Inventor
Karl-Heinz Schwiede
Frank Meyer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Schwihag AG
Original Assignee
Schwihag AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Schwihag AG filed Critical Schwihag AG
Publication of EP1825060A1 publication Critical patent/EP1825060A1/de
Application granted granted Critical
Publication of EP1825060B1 publication Critical patent/EP1825060B1/de
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B9/00Fastening rails on sleepers, or the like
    • E01B9/02Fastening rails, tie-plates, or chairs directly on sleepers or foundations; Means therefor
    • E01B9/28Fastening on wooden or concrete sleepers or on masonry with clamp members
    • E01B9/30Fastening on wooden or concrete sleepers or on masonry with clamp members by resilient steel clips
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B9/00Fastening rails on sleepers, or the like
    • E01B9/02Fastening rails, tie-plates, or chairs directly on sleepers or foundations; Means therefor
    • E01B9/28Fastening on wooden or concrete sleepers or on masonry with clamp members
    • E01B9/30Fastening on wooden or concrete sleepers or on masonry with clamp members by resilient steel clips
    • E01B9/303Fastening on wooden or concrete sleepers or on masonry with clamp members by resilient steel clips the clip being a shaped bar

Definitions

  • the invention relates to a frictional-elastic rail fastening for track systems with the features specified in the preamble of the independent claim.
  • a generic rail fastening is from the DE 34 00 110 C2 known.
  • a clamping element is used, which is arranged in the assembled state between a holding plate and a fastening anchor.
  • the clamping element has two legs, which are designed as torsion elements.
  • the Torsionsschenkel have two parallel adjacent spring bar sections, which are integrally connected by a tensioning portion forming and substantially transversely outwardly bent loop. The two spring bar sections of the torsion legs are connected via the connecting crosspiece.
  • the two outer spring bar sections of the torsion leg have at a distance behind the connecting crosspiece in each case a U-shaped turn, which is supported with its free end portion on the connecting crosspiece, while anchoring parts of the rail fastening in the connection to a central web and in each case at a distance above arranged next to the rail run-on slopes for the bracing portions of the clamping element have two projecting to opposite sides supporting flanges for the torsion legs of the clamping element.
  • a rail fastening of the aforementioned type is known in which widen portions of the outer leg of the epsilon-shaped clamping elements enlarging the distance from the inner legs against the rail foot.
  • the mutually facing free ends of the clamping element terminate outside the inner leg.
  • the tensioning element is further designed so that a central web comes to lie in the mounting position at a small distance above the rail and rests in the pre-assembly with its inside on the shaft of the sleeper screw.
  • the clamping element fulfills its task, namely to ensure a good grip of the rail at the threshold.
  • the clamping element is relatively large and complicated. This is accompanied by a correspondingly high production costs, which increases the manufacturing costs of the clamping elements.
  • the previously known clamping elements do not provide a sufficient solution to the following problem: With unusually high loading of the rail with forces tilting of the rail is possible.
  • the Torsionsschenkel of the clamping element and the threshold fitting can be highly stressed in the occurrence of tilting of the rail, namely over-stressed or overloaded. It is therefore desirable to design the rail fastening in such a way that provision is made for this, and even when tilted, it is precluded that the torsion legs of the tensioning element and also the threshold screw connection are overloaded.
  • the tension torque can be generated indirectly only by tightening the threshold or hook screw.
  • the tensioning force of the clamping element acts in addition to the biasing force of the sleeper screw, whereby the screw is additionally loaded.
  • the assembly of the clamping element can be realized only by means of a threshold or hook screw. It is desirable to realize a universal mounting of the clamping element, ie without or with screw, and if necessary without affecting the fferenvorspannkraft.
  • the invention is therefore the object of a rail fastening of the generic type so educate that can be achieved easier assembly.
  • the second plane preferably agrees largely with the first plane.
  • the loop-shaped clamping portions may preferably at least partially have an S-shaped course. With this configuration, a more compact construction of the fastening system can be achieved, as will be seen.
  • the loop-shaped clamping portions are preferably formed in the plan view in their rail-facing part substantially circular or oval. Connection transitions between the individual functional zones are equipped with large radii or radius transitions in order to ensure optimum voltage profiles in the material of the clamping element.
  • the individual radii or radii transitions along the course of the clamping element can be of different sizes.
  • the angle between the above-mentioned planes, ie between the first plane and the second plane, preferably lies between 5 ° and 30 ° in the non-tensioned state of the clamping element.
  • the ends of the loop-shaped clamping portions may be formed as straight sections. These straight line sections preferably run parallel to one another.
  • the ends of the loop-shaped clamping sections may have a groove-shaped recess which is formed as a bearing surface on the fillet radius of the rail foot. This makes a defined and safe installation on the rail foot possible.
  • each loop-shaped clamping portion may have a first contact surface in the side region of the clamping portion to rest on the rail foot, which also contacts the rail when a tilting of the rail in case of high horizontal forces on the rail head (first overload case), but with a greatly reduced lever arm. Furthermore, each loop-shaped clamping portion may have a second contact surface for engagement with the fastening anchor, which contacts the fastening anchor in the event of a second, stronger overload case of the forces acting on the rail beyond the first overload case.
  • the retaining plate can be integrated in a rail underlay plate.
  • the retaining plate and the fastening anchor may be formed in two parts.
  • the retaining plate and the fastening anchor can be connected by means of a hook screw or held together.
  • the fastening anchor may be plate-shaped and fixed by a screw.
  • the retaining plate and the fastening anchor are integrally formed.
  • the fastening anchor may have contact surfaces for the loop-shaped clamping sections on its underside in its rail-facing, lateral end regions. Furthermore, the fastening anchor may have on its underside in its side facing away from the rail, lateral end portions each have a first groove-shaped detent recess for engaging the clamping element in a pre-assembly. In addition, it can be provided that the fastening anchor has on its underside in its side facing away from the rail, lateral end portions each have a second groove-shaped locking recess for engaging the clamping element in a neutralization position. Finally, the fastening anchor may have on its underside two groove-shaped contact surfaces for the system of the torsion leg of the clamping element in the final assembled state.
  • the fastening anchor is formed by the sleeper screw or a washer connected thereto.
  • the retaining plate may have two arcuate recesses extending perpendicularly to the longitudinal axis of the rail for guiding the clamping element during its mounting. It can have two contact surfaces for the installation of the clamping element in its mounted state. Furthermore, the holding plate on its underside extending in the direction of the longitudinal axis of the rail projection to engage in a corresponding recess in the threshold.
  • the clamping element can be produced in an economical manner. It has a relatively small space, so that the proposed rail fastening can be used for a variety of applications.
  • FIGS. 1 to 4 is the basic structure of a frictionally elastic rail fastening for a track system to see.
  • the rail 6 must be on a threshold 2 or a rail underlay plate (s. Fig. 23 ) are attached.
  • a recess 24 is provided in the threshold 2 at the threshold 2, the shape of which corresponds to a projection of a holding plate 3, which is placed on the threshold 2.
  • the recess 24 may correspond in the form of a known angle guide plate or be executed in a different way.
  • a plate-shaped fastening anchor 4 is fixed to the support plate 3 and at the threshold 2.
  • a clamping element 1 is arranged, which exerts a compressive force on the rail 5 in its mounted state and thus holds the rail 6 in the desired position.
  • the clamping element 1 is formed symmetrically, wherein the axis of symmetry 7 is arranged vertically and is perpendicular to the longitudinal axis 8 of the rail 6.
  • the specific structure of the clamping element 1 goes out of the FIGS. 5 to 10 out.
  • the tensioning element 1 consists of two torsion arms 1a 'and 1a' which are arranged symmetrically with respect to the plane of symmetry and run parallel to one another and are connected to one another via a connecting section 1b ', 1a "is a loop-shaped clamping portion 1d', 1d", that is, over a rounded portion of the torsion leg 1a ', 1a "goes into the clamping portion 1d', 1d” on.
  • the clamping portion 1d ', 1d is designed so that it in the plan view of the clamping element 1 (s. Fig. 5 ) is formed substantially circular or oval.
  • the clamping section 1d ', 1d "extends - round in shape - up to its end 1e', 1 e", which comes to rest in the vicinity of the end 1 c ', 1 c "of the torsion leg 1 a', 1 a".
  • This end region 1e ', 1e " is designed as a straight line section 1f, 1f' and intended to press on the top of the rail foot 5 in normal operation FIGS. 7, 8 and 10
  • Fig. 6 As in Fig. 6 is best seen, are the two torsion legs 1a ', 1a "together with connecting portion 1 b substantially in a first plane 9. A portion of the clamping portion 1d', 1d" is, however, in a second plane 10 Level 10 is rotated relative to the plane 9 about an axis 11 by the angle ⁇ . The axis 11 is aligned parallel to the axis of intersection of the plane of symmetry 7 with the first plane 9, it stands in Fig. 6 ie perpendicular to the drawing plane. The angle ⁇ is about 5 ° to 30 ° in the not or only partially locked state.
  • the clamping element 1 may be slightly bent overall designed to optimally cooperate with the support plate 3 and with the mounting anchor 4. It can also be clearly seen from this figure how the foremost part of the clamping section 1d ', 1d "is turned out of the plane of the torsion legs.
  • a first contact surface 1h', 1h” is provided in the side region 1i ', 1i "of the clamping section 1d', 1d".
  • the rail foot 5 additionally presses on this contact surface 1h ', 1h ", whereby the spring force of the tensioning element 1 increases to the rail foot 5.
  • the first contact surface 1h', 1h" becomes the first Level of overload protection created.
  • FIGS. 11 and 12 is a possible solution of a used for holding plate 3 illustrated.
  • the holding plate 3 has a projection 23 whose shape corresponds to that of the recess 24 in the threshold 2 (s. Fig. 3 and 4 ). This ensures a precise contact of the holding plate 3 on the threshold 2.
  • the holding plate 3 On the upper side, the holding plate 3 has two arcuate depressions 20 ', 20 ", which favors the insertion of the clamping element 1 during assembly.In the final assembled state, the clamping element 1 bears against the holding plate 3 on abutment surfaces 21', 21".
  • the arcuate or trough-shaped recesses are helpful when the clamping element 1 is inserted from the rear by means of a mounting tool, ie it is no loosening of the mounting anchor 4 is required.
  • the depressions serve to push through the clamping element without much effort from the rear. Without the recesses, the clamping element would have to be completely compressed when pushed through to its final tension state.
  • the fastening anchor 4 is in FIGS. 13 and 14 to see.
  • the underside 13 of the plate-shaped fastening anchor 4 has various details that improve the assembly and the maintenance of the clamping element 1 in the final assembled position.
  • the already mentioned abutment surfaces 15', 15" are initially arranged, in which in the second overload securing stage the clamping sections 1d ', 1d "with their second Contact surfaces 1 k ', 1 k "lie.
  • the clamping element 1 is initially pushed so far in the direction of the rail until it in first groove-shaped locking recesses 17 ', 17 "is applied, which in the lateral end portions 16', 16" arranged, d. H. are formed.
  • the clamping element 1 comes to rest in a second groove-shaped detent recess 18 ', 18 " 19 ', 19 ".
  • Fig. 16 shows the second stage of installation, the neutralization position.
  • the tensioning element 1 is advanced so far in the direction of the rail that the foremost areas of the clamping sections 1d ', 1d "come to rest in the fastening anchor 4 in the second groove-shaped detent recesses 18', 18".
  • the clamping element 1 is a tipping out of the rail 6 can be prevented during assembly work. In this case, a slight clamping force is generated by the clamping element 1.
  • the intermediate stage as in Fig. 17 can be seen, the clamping element 1 has been advanced further in the direction of the rail.
  • This stage represents a deformation of the clamping element between the neutralization and the end tension. In this position, an average clamping force is generated by the clamping element 1. In this position, the clamping element between the holding plate and fixing anchor is clamped.
  • Fig. 18 shows the fourth stage of installation, the final tension.
  • the clamping element 1 now prevents tilting of the rail during operation. It is generated sufficient Endverspannkraft depending on the application.
  • The. Clamping element 1 is now in three areas on or on: In the region of the straight sections 1f, 1f "the clamping element 1 presses on the rail foot 5.
  • the clamping element 1 is located on the groove-shaped contact surfaces 19 ', 19".
  • the holding plate 3 contacts the clamping element on the contact surfaces 21 ', 21 ".
  • the loop-shaped clamping sections 1 d ', 1 d extendend away from the plane of symmetry 7 following the torsion legs 1a', 1a". In principle, provision can also be made for the clamping sections 1 d ', 1 d "to extend onto the plane of symmetry 7.
  • the holding plate 4 is formed in the embodiment as a separate component. It can also be provided that the plate 4 is part of a ribbed plate or that it is inseparably connected to the fastening anchor 4.
  • the installation procedure shown ensures that before the insertion of the clamping element 1, the sleeper screw 12 is tightened with end torque. It is also possible that the sleeper screw 12 (fully) is tightened only after inserting the clamping element, namely z. B. in the sleeper, d. H. before mounting the rail in pre-assembly position or after mounting the rail in neutralization or end tension position.
  • Fig. 20 is a perspective view of the holding plate 3 of the rail fastening seen, viewed from above.
  • the difference to the solution according to Fig. 11 consists essentially in the fact that at the rail facing the end of the holding plate 3 recesses 25 are provided, which are provided for supporting the ends 1 e 'of the clamping portion of the clamping element 1.
  • the Recesses 25 thus serve to fix the position of the clamping element in the mounted state.
  • Such recesses 25 may also be provided in a solution as in Fig. 21 is shown. Here are holding plate 3 and fastening anchor 4 made in one piece, as is well known. The assembly and disassembly of the rail is done here with a suitably shaped Aufzieh- or Abziehkralle as an assembly tool.
  • Fig. 22 shows the solution according to Fig. 21 , d. h retaining plate 3 and fastening anchor 4 are integrally formed, in which case a concrete sleeper anchor 27 is still provided, which serves to anchor the arrangement.
  • the concrete sleepers 27 can be molded positively into a concrete sleeper.
  • a rail support plate 28 can be seen, in which the holding plate 3 is integrated; the fastening anchor 4 is again integrally formed with.
  • a rail 6 is fixed on the rail support plate 28 by means of the clamping element 1, goes out Fig. 24 out.
  • the integration of the holding plate 3 in the rail support plate 28 can be done, for example, in the production of the rail underlay plate by prototyping (by casting). But it can also be welded, for example, as a separate part on the rail support plate 28.
  • FIGS. 25 and 26 show an alternative embodiment.
  • the fastening anchor 4 is formed as a separate part, which is connected by means of a hook screw 26 with the rail support plate 28. Due to the very flat design of the clamping element 1, this can also be used as internal jaw or rail bracing in the points or frog area.
  • Fig. 27 shows a Gleitieneplatte 29 for the switch area on which the rail 6 is fixed to the clamping element 1.
  • the sleeper screw 12 defines the fastening anchor 4. However, this is not necessarily the case. It can also be provided waiving the fastening anchor 4, that the sleeper screw 12 acts directly on the clamping element and this determines.
  • the sleeper screw 12 may be connected to or have a washer.
  • the clamping element 1 initially in a pre-assembly.
  • the clamping element 1 brought into its final mounting position. For mounting reference is made to the above statements.
  • FIGS. 36 to 38 forth An alternative embodiment of the clamping element 1 goes out of the FIGS. 36 to 38 forth; in Fig. 39 is the rail mounting with this clamping element 1 to see in final assembled position.
  • FIGS. 36 to 38 illustrated embodiment is further characterized in that the bearing surfaces (sz B. 1g ', 1g "in Fig. 10 ) was changed.
  • the ends are 1e ', 1e "on the rail foot top obliquely to parallel to the longitudinal direction of the rail 6, as it out Fig. 36 and 39 can be seen.
  • the ends 1 e ', 1 e essentially at right angles to the rail longitudinal axis.
  • the bearing surfaces 1g ', 1g "at the ends 1e', 1e” are in the solution according to FIGS. 36 to 39 simply flattened and lie on the rail foot top. As a result, the support or contact surface between the clamping element 1 and rail 5 is increased and thus prevents additional wear by the migration of the rail 6 in the longitudinal direction.
  • FIGS. 36 to 39 To the solution according to FIGS. 36 to 39 is to be noted that it has a much smaller installation space with respect to the distance to the rail web 30 when z. B. rail straps 31 are grown, as it Fig. 39 shows. Therefore, the solution according to the FIGS. 36 to 39 a preferred embodiment of the invention.
  • FIGS. 40 to 45 illustrated variant of the clamping element 1 is similar to that according to the Figures 36 to 40 , In this solution, however, the ends 1e ', 1e "of the clamping portion 1d', 1d" are shaped differently.
  • the end regions 1e ', 1e are bent inwardly by an angle greater than or equal to 45 ° (see in particular FIG Fig. 41 ).
  • the angled part 1e ', 1e is complete with a possibly provided flattened underside on the rail foot top.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Railway Tracks (AREA)
  • Clamps And Clips (AREA)
  • Platform Screen Doors And Railroad Systems (AREA)
  • Multi-Conductor Connections (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
EP05817761A 2004-12-09 2005-12-09 Elastische schienenbefestigung für gleisanlagen Not-in-force EP1825060B1 (de)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102004059536 2004-12-09
DE102005048829A DE102005048829A1 (de) 2004-12-09 2005-10-12 Kraftschlüssig-elastische Schienenbefestigung für Gleisanlagen
PCT/EP2005/013211 WO2006061234A1 (de) 2004-12-09 2005-12-09 Kraftschlüssig-elastische schienbefestigung für gleisangen

Publications (2)

Publication Number Publication Date
EP1825060A1 EP1825060A1 (de) 2007-08-29
EP1825060B1 true EP1825060B1 (de) 2011-08-17

Family

ID=36091346

Family Applications (1)

Application Number Title Priority Date Filing Date
EP05817761A Not-in-force EP1825060B1 (de) 2004-12-09 2005-12-09 Elastische schienenbefestigung für gleisanlagen

Country Status (15)

Country Link
US (1) US7637438B2 (ko)
EP (1) EP1825060B1 (ko)
JP (1) JP4592759B2 (ko)
KR (1) KR100933474B1 (ko)
CN (1) CN101072914B (ko)
AT (1) ATE520827T1 (ko)
AU (1) AU2005313507B2 (ko)
BR (1) BRPI0518403A2 (ko)
CA (1) CA2590099C (ko)
DE (1) DE102005048829A1 (ko)
ES (1) ES2371907T3 (ko)
MX (1) MX2007006892A (ko)
RU (1) RU2381319C2 (ko)
WO (1) WO2006061234A1 (ko)
ZA (1) ZA200703349B (ko)

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US9045866B2 (en) * 2010-11-04 2015-06-02 Vossloh-Werke Gmbh Tensioning clamp for fastening a rail and system equipped with a tensioning clamp of this type
DE102010050199A1 (de) * 2010-11-04 2012-05-10 Vossloh-Werke Gmbh Spannklemme zum Befestigen einer Schiene und mit einer solchen Spannklemme ausgestattetes System
US8844836B2 (en) * 2010-11-04 2014-09-30 Vossloh-Werke Gmbh Rail clamp for attaching a rail and system provided with a rail clamp of this type
EP2809846B1 (en) * 2013-01-14 2015-11-04 Greenrail S.r.l. Composite railway sleeper
CN106012704A (zh) * 2016-07-21 2016-10-12 铁法煤业(集团)有限责任公司晓南矿 用于钢轨与轨枕联接的e型弹销
DE102016216529A1 (de) * 2016-09-01 2018-03-01 Schwihag Ag Vorrichtung zur Befestigung einer Schiene für Schienenfahrzeuge
ES2907239T3 (es) * 2017-01-10 2022-04-22 Schwihag Ag Abrazadera de tensión y sistema de fijación de carril para la fijación de carriles de ferrocarril
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DE102005048829A1 (de) * 2004-12-09 2006-06-29 SCHWIHAG GESELLSCHAFT FüR EISENBAHNOBERBAU MBH Kraftschlüssig-elastische Schienenbefestigung für Gleisanlagen
DE102005058444B3 (de) * 2005-12-07 2007-04-26 Db Netz Ag Befestigungsmittel für Bahnschienen

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ATE520827T1 (de) 2011-09-15
ZA200703349B (en) 2008-04-30
CA2590099C (en) 2010-02-16
KR100933474B1 (ko) 2009-12-23
ES2371907T3 (es) 2012-01-11
CN101072914A (zh) 2007-11-14
AU2005313507B2 (en) 2010-11-25
AU2005313507A1 (en) 2006-06-15
JP2008523274A (ja) 2008-07-03
US7637438B2 (en) 2009-12-29
BRPI0518403A2 (pt) 2008-11-18
WO2006061234A1 (de) 2006-06-15
CN101072914B (zh) 2011-01-26
JP4592759B2 (ja) 2010-12-08
MX2007006892A (es) 2007-10-18
RU2007125723A (ru) 2009-01-20
CA2590099A1 (en) 2006-06-15
DE102005048829A1 (de) 2006-06-29
KR20070089673A (ko) 2007-08-31
EP1825060A1 (de) 2007-08-29
US20080105758A1 (en) 2008-05-08
RU2381319C2 (ru) 2010-02-10

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