EP1719596B1 - Verfahren zum Herstellen eines Fussbodenpaneels - Google Patents

Verfahren zum Herstellen eines Fussbodenpaneels Download PDF

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Publication number
EP1719596B1
EP1719596B1 EP05009850A EP05009850A EP1719596B1 EP 1719596 B1 EP1719596 B1 EP 1719596B1 EP 05009850 A EP05009850 A EP 05009850A EP 05009850 A EP05009850 A EP 05009850A EP 1719596 B1 EP1719596 B1 EP 1719596B1
Authority
EP
European Patent Office
Prior art keywords
laser
panel
core
cut
surface layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP05009850A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP1719596A1 (de
Inventor
Eddy Boucké
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Berry Finance NV
Original Assignee
Berry Finance NV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to DE502005006323T priority Critical patent/DE502005006323D1/de
Priority to EP05009850A priority patent/EP1719596B1/de
Application filed by Berry Finance NV filed Critical Berry Finance NV
Priority to PT05009850T priority patent/PT1719596E/pt
Priority to SI200530633T priority patent/SI1719596T1/sl
Priority to PL05009850T priority patent/PL1719596T3/pl
Priority to ES05009850T priority patent/ES2320352T3/es
Priority to AT05009850T priority patent/ATE418431T1/de
Priority to DK05009850T priority patent/DK1719596T3/da
Priority to CNA2006800153000A priority patent/CN101171111A/zh
Priority to CA2587378A priority patent/CA2587378C/en
Priority to PCT/EP2006/004195 priority patent/WO2006117229A1/de
Priority to US11/817,332 priority patent/US8082959B2/en
Publication of EP1719596A1 publication Critical patent/EP1719596A1/de
Application granted granted Critical
Publication of EP1719596B1 publication Critical patent/EP1719596B1/de
Priority to CY20091100334T priority patent/CY1108943T1/el
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/02038—Flooring or floor layers composed of a number of similar elements characterised by tongue and groove connections between neighbouring flooring elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
    • B27M1/08—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
    • B27M3/04—Manufacture or reconditioning of specific semi-finished or finished articles of flooring elements, e.g. parqueting blocks
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/04—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00—Joining sheets or plates or panels
    • E04F2201/01—Joining sheets, plates or panels with edges in abutting relationship
    • E04F2201/0107—Joining sheets, plates or panels with edges in abutting relationship by moving the sheets, plates or panels substantially in their own plane, perpendicular to the abutting edges
    • E04F2201/0115—Joining sheets, plates or panels with edges in abutting relationship by moving the sheets, plates or panels substantially in their own plane, perpendicular to the abutting edges with snap action of the edge connectors
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00—Joining sheets or plates or panels
    • E04F2201/02—Non-undercut connections, e.g. tongue and groove connections
    • E04F2201/026—Non-undercut connections, e.g. tongue and groove connections with rabbets, e.g. being stepped

Definitions

  • the invention relates to a method for producing a floor panel of the type explained in the preamble of claim 1 and to a floor panel according to the preamble of claim 14.
  • Panels are structural elements in the form of planks or planks that form a more or less closed surface, e.g. to a floor covering, a wall or other trim, furniture od. Like. Are composed. Panels can be in the form of a so-called laminate and then contain several layers of different materials. In the case of a floor panel, e.g. the top surface in the finished floor covering formed by a wear layer that is both hard and resistant to wear and has decorative purposes to meet. As a further layer, a so-called core is provided, which is usually made of fiber materials, preferably of wood fiber materials, such as MDF boards or HDF boards.
  • connection profile consisting of corresponding profile elements which can be connected to one another by angling and / or snap-fastening, as in the example WO94 / 26999 or in the WO97 / 47834 is described.
  • the panels are made with mechanical, exciting tools, such as saws or cutters.
  • a plate corresponding to the multiple size of a panel is first provided, which contains the core and a further layer arranged thereon. Then the plate is separated into individual panel blanks. This is done by circular saw-like tools with a steel body and diamond-tipped cutting edges.
  • connection profile is formed, which in turn is done by a combination of different sawing and milling tools.
  • the use of mechanical tools in addition to the inevitable dust load and the relatively large cutting width, due to the thickness of the saw, even more disadvantages.
  • These disadvantages should be briefly explained by means of FIGS. 6 to 12 be explained with reference to a floor panel.
  • a mechanical tool such as a saw blade or a milling cutter always exerts a certain resistance on an advanced workpiece, which increases with increasing feed rate always relevant.
  • feed speeds 200 m / min or more are used.
  • Rotating tools have the disadvantage that there are high manufacturing tolerances both in the tool and in the drive motor.
  • the intersecting line between adjacent panels may take a wavy form, as indicated by the score line a in FIG Fig. 6 , middle illustration is shown.
  • a panel has a hard surface layer and is cut with a rotary circular saw, the edge of the surface layer tends to fray, resulting in a fine white line at the piling line.
  • This white line is caused by the friction between the tool and the surface layer and goes back to, for example, the wear-resistant coating material in the surface layer.
  • This fine white line is in Fig. 7b shown.
  • the speed with which the panels are passed through the machines is very high. Rotating tools have the disadvantage that the higher the speed, the greater the friction.
  • FIG. 8b A result of this is that not only the top layer is frayed, but also an underlying second layer (a decorative layer), as for example in Fig. 8b is shown. However, if the abutting edges of both panels are not close to each other, but cavities and distances form between them, water can penetrate there, as in Fig. 9 is shown. Because the core is mostly absorbent, the water is drawn into the core, causing the core to swell so that a surface layer or any other layer can lift off. Mechanical tools still need to be resharpened, for which the production plant must be shut down.
  • Mechanical tools especially saws, have a certain thickness (about 2.5 mm), which can lead to a noticeable loss of material. Also, mechanical tools generate a high proportion of dust, which must be extracted and thus requires further investment costs.
  • Fig. 11 shows a possible result if the panels are not correctly positioned during sawing, as may happen in the prior art.
  • x + x ' are not equal, while y is still equal to y', but the collision line is in no way parallel to the edges.
  • the butt edge is not perfect and the decor patterns are misplaced.
  • the invention has for its object to provide a method for producing a floor panel, which does not have the disadvantages mentioned above.
  • the object is achieved by the method according to claim 1 and the panel according to claim 14.
  • Fig. 6c . 7c . 8c and 10 each show perfect, almost invisible butt lines as achievable with the present invention using a laser.
  • Particularly exposed edges such as, for example, the abutting edge in the area of the surface, which is directly visible in the finished covering and in which any irregularity occurs, are laser-cut by the method according to the invention.
  • the laser can be set or selected specifically for this task.
  • Fig. 1 shows a perspective, schematic representation of a portion of a covering 1, which is composed of a plurality of individual, preferably identical, board or plank-shaped panels 2, wherein only two panels 2a and 2b are shown.
  • the panels 2a, 2b are identical, so that only one of the panels is described representative.
  • Each panel 2 consists in the illustrated embodiment of a so-called laminate, that is, it contains several layers.
  • the panel includes a surface layer 3 and a core 4.
  • the surface layer 3 forms the top 3a of the panel, ie the utility and visible surface.
  • the surface layer 3 is formed as a wear layer and usually contains a hard wear layer, such as melamine resin, and a decorative layer, usually made of wood decor.
  • the tread layer may consist of only one layer that performs both functions.
  • the core 4 forms a plate of fiber material, such as a mineral, glass, or preferably a wood fiber material, in particular a chipboard or, preferably, an MDF board (medium-density board) or an HDF board (high-density plate).
  • the two latter plates are wood fiber boards and consist of pressed and bonded with binder, usually melamine resin, or other glues Spanstaub. Compared with pure chipboard, from shredded and pressed wood chips bound with binder, wood fiber boards have the advantage that they have a fine, almost homogeneous structure and can be easily profiled at their edges without tearing out.
  • the surface layer 3 is attached directly to the core 4 and other layers are not drawn.
  • the usual additional layers may be provided, so for example, a footfall sound insulation, a heating surface, a balancing soil layer or the like. Included.
  • each panel 2 is provided on at least two opposite, transverse to the surface 3a extending side surfaces in the illustrated embodiment, the long side surfaces of the panels 2, with a connecting profile 5, which contains two corresponding and interlocking connecting elements 5a and 5b ,
  • each panel 2 may also be provided on opposite short sides with a connecting profile of corresponding connecting elements.
  • the invention is also applicable to panels without connecting profile.
  • connection profile 5 with two corresponding connection elements 5a, 5b is shown, wherein the connection element 5a is provided on each one long side of the panel 2 and the connection element 5b on the opposite long side of each panel 2.
  • the connecting elements 5a, 5b contain the usual interlocking projections and depressions, which are pushed together in a known manner during installation and / or rotated and / or locked together and in the finished covering 1 without the use of glue for locking the panel 2 against each other all Take care of directions.
  • Such connection profiles are known in large numbers, so that they need not be explained further below.
  • each of the panels 2 is preferably formed around a joint edge 6, with the adjacent panels 2a, 2b for forming a appearing on the surface 3a of the joint line 7 (FIG. Fig. 1 ) abut each other.
  • the abutting edge 6 is provided on a laterally projecting projection 8, which extends over the surface layer 3 over part of the panel thickness into the core 4 and extends to the top 3a.
  • the projection 8 is bounded outwardly by a boundary surface 6a, in which the abutting edge 6 is located and which encloses a right angle to the top surface 3a.
  • the usual plate 10 composed of the laminate materials.
  • the plate 10 includes the surface layer 3 and the core 4.
  • This plate 10 is as Fig. 4 shows promoted in a conventional manner by pairs of rollers 11 which exert a certain pressure on the plate 10, rotate, and thereby promote the plate 10 gently and continuously and at high speed.
  • other suitable conveyors are also useful.
  • the plate 10 is separated during conveyance by dividing lines 9 into individual panel blanks 10a. Deviating from the prior art, however, this is done with the aid of a laser device 12 shown only schematically with a plurality of spaced apart the width of the panel blanks 10 a adjacent laser conventional type.
  • a laser with 5 KW total power is used and operated with a cutting capacity of 200 mW.
  • the cutting performance of the laser can, as will be explained below, be changed according to the desired results or be adjustable.
  • the width of the dividing line 9 produced by the laser is only a few tenths of a millimeter, preferably between 0.2 and 0.3 mm (compared to about 2.5 mm in conventional saws).
  • the plate 10 is guided by the rollers 11 and under the laser 12 in an orientation in which the surface layer 3 upwards. facing the laser 12, is aligned.
  • the cutting speed is high. Nevertheless, neither friction, which could alter the surface layer 3, nor breaks, nor uneven mechanical escapement, through which vibrations can build up, which are responsible for oblique or wavy cuts in the prior art.
  • the blanks 10a are thus produced with optimum quality.
  • Fig. 5 shows on the left side of the production of the connecting element 5b of the connection profile 5 and on the right side, the production of the connecting element 5a of the connection profile 5.
  • Circular-guided arrows indicate that each mechanically rotating tools are used for this manufacturing step.
  • a mechanical milling cutter or saw 13 is used in step A, while in the subsequent step B milling cutters, for example face or profile milling cutters 15 are used.
  • a piece of residual material 16 is attached to both connecting elements 5a, 5b left.
  • the residual piece of material 16 may have any suitable shape, as it results from the process.
  • This remnant piece 16 is cut off in method step C with the aid of a laser 12, wherein the laser beam for forming the abutting edge 6 extends through the surface layer 3.
  • the laser beam also extends into the adjacent region of the core 4 for forming the boundary surface 6a.
  • the remainder piece 16 is further cut off so that in the FIGS. 2 and 3 shown protrusion 8 remains.
  • the areas of the core adjoining the surface layer 3 are influenced by the laser in such a way that the water absorption capacity there is greatly reduced. In particular, this is done by melting the binder in the fiber material, so in particular the melamine in the HDF or MDF plates and optionally by a slight onset by the heat of the laser. This prevents the ingress of water in two ways. Once the dividing line 7 is so thin that water can hardly penetrate due to its surface tension, but still penetrates water, so it can not be absorbed by the cut by the laser areas, so that swelling of the core 4 by raising the surface layer 3 does not take place can.
  • step D the connecting elements in step D are completed in the usual way by rotating mechanical tools 17.
  • the surface 3a for example, with the in Fig. 1 indicated incisions 18 for decorative or technical functional purposes be provided.
  • the cuts 18 can be made so wide that they are clearly visible.
  • a breaking of the edges or a deviation from the ideal position is avoided, and achieved an improved water resistance.
  • cuts other than the parting line, the abutting edge, the notches and the boundary surface may be generated by laser, depending on where and at which cutting work the advantages described above are to be achieved.
  • the invention can also be used in panels with other connection profiles.
  • As the material of the core other wood fiber materials can be used.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Floor Finish (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Laminated Bodies (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Paper (AREA)
  • Veneer Processing And Manufacture Of Plywood (AREA)
EP05009850A 2005-05-04 2005-05-04 Verfahren zum Herstellen eines Fussbodenpaneels Active EP1719596B1 (de)

Priority Applications (13)

Application Number Priority Date Filing Date Title
DK05009850T DK1719596T3 (da) 2005-05-04 2005-05-04 Fremgangsmåde til fremstilling af et gulvpanel
PT05009850T PT1719596E (pt) 2005-05-04 2005-05-04 Processo para produção de um painel de pavimento
SI200530633T SI1719596T1 (sl) 2005-05-04 2005-05-04 Postopek izdelave talnega panela
PL05009850T PL1719596T3 (pl) 2005-05-04 2005-05-04 Sposób wytwarzania panelu podłogowego
ES05009850T ES2320352T3 (es) 2005-05-04 2005-05-04 Metodo para la produccion de un panel de suelo.
AT05009850T ATE418431T1 (de) 2005-05-04 2005-05-04 Verfahren zum herstellen eines fussbodenpaneels
DE502005006323T DE502005006323D1 (de) 2005-05-04 2005-05-04 Verfahren zum Herstellen eines Fussbodenpaneels
EP05009850A EP1719596B1 (de) 2005-05-04 2005-05-04 Verfahren zum Herstellen eines Fussbodenpaneels
PCT/EP2006/004195 WO2006117229A1 (de) 2005-05-04 2006-05-04 Verfahren zum herstellen eines paneels
CA2587378A CA2587378C (en) 2005-05-04 2006-05-04 Panel production method
US11/817,332 US8082959B2 (en) 2005-05-04 2006-05-04 Method of manufacturing a panel
CNA2006800153000A CN101171111A (zh) 2005-05-04 2006-05-04 镶板加工方法
CY20091100334T CY1108943T1 (el) 2005-05-04 2009-03-23 Μεθοδος δια την κατασκευη ενος φυλλου

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP05009850A EP1719596B1 (de) 2005-05-04 2005-05-04 Verfahren zum Herstellen eines Fussbodenpaneels

Publications (2)

Publication Number Publication Date
EP1719596A1 EP1719596A1 (de) 2006-11-08
EP1719596B1 true EP1719596B1 (de) 2008-12-24

Family

ID=35457181

Family Applications (1)

Application Number Title Priority Date Filing Date
EP05009850A Active EP1719596B1 (de) 2005-05-04 2005-05-04 Verfahren zum Herstellen eines Fussbodenpaneels

Country Status (13)

Country Link
US (1) US8082959B2 (sl)
EP (1) EP1719596B1 (sl)
CN (1) CN101171111A (sl)
AT (1) ATE418431T1 (sl)
CA (1) CA2587378C (sl)
CY (1) CY1108943T1 (sl)
DE (1) DE502005006323D1 (sl)
DK (1) DK1719596T3 (sl)
ES (1) ES2320352T3 (sl)
PL (1) PL1719596T3 (sl)
PT (1) PT1719596E (sl)
SI (1) SI1719596T1 (sl)
WO (1) WO2006117229A1 (sl)

Families Citing this family (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2481329C (en) 2002-04-03 2012-01-10 Darko Pervan Mechanical locking system for floorboards
US8056236B2 (en) 2005-02-23 2011-11-15 Flooring Industries Limited, Sarl Method for manufacturing floor panels, as well as floor panel obtained by means of such method
DE502005005211D1 (de) * 2005-11-24 2008-10-09 Homag Holzbearbeitungssysteme Verfahren und Vorrichtung zur Bearbeitung plattenförmiger Werkstücke
PL1795668T3 (pl) * 2005-12-07 2010-09-30 Berry Floor Nv Panel podłogowy z warstwą hamującą rozprzestrzenianie się ognia
DE102006007976B4 (de) * 2006-02-21 2007-11-08 Flooring Technologies Ltd. Verfahren zur Veredelung einer Bauplatte
DE202007018662U1 (de) * 2007-03-26 2009-02-19 Kronotec Ag Paneel, insbesondere Bodenpaneel
US11717901B2 (en) 2009-07-31 2023-08-08 Valinge Innovation Ab Methods and arrangements relating to edge machining of building panels
RU2534569C2 (ru) 2009-07-31 2014-11-27 Велинге Инновейшн Аб Способы и устройства, относящиеся к обработке кромок строительных панелей
EP3750676B1 (en) 2009-07-31 2023-04-26 Välinge Innovation AB Tool configuration relating to edge machining of building panels
PL2524090T3 (pl) 2010-01-11 2022-06-13 Välinge Innovation AB Pokrycie powierzchni z konstrukcją blokującą
CL2010000779A1 (es) 2010-07-22 2011-02-18 Compania Patentes Del Pacifico Spa Envase contenedor autoensamblable, que comprende los siguientes elementos estructurales principales, un fondo, dos laterales longitudinales o mayores y dos laterales transversales o menores, ranuras y arpones flexibles resistentes a la traccion; y metodo de fabricacion de elementos estructurales de un envase contenedor autoensamblable.
PL2630316T3 (pl) * 2010-10-20 2018-02-28 Kronoplus Technical Ag Pokrycie powierzchni zawierające panele laminowane oraz zewnętrzny element blokujący
US20140318895A1 (en) * 2013-04-29 2014-10-30 John Birk Adjustable length scaffolding and method therefor
US20130313046A1 (en) * 2012-05-24 2013-11-28 John Birk Adjustable length scaffolding and method therefor
UA116888C2 (uk) 2012-06-19 2018-05-25 Велінге Інновейшн Аб Спосіб розділення панелі на першу панель і другу панель, спосіб формування механічної замкової системи для фіксації першої і другої панелі
EP2789436B1 (de) 2013-04-11 2015-10-07 Flooring Technologies Ltd. Verfahren zum Behandeln einer Oberfläche eines Werkstücks aus Holz oder Holzwerkstoff
EP3798385A1 (en) 2019-09-24 2021-03-31 Välinge Innovation AB Building panel

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DE2933700C2 (de) * 1979-08-21 1984-04-19 C. Behrens Ag, 3220 Alfeld Werkzeugmaschine mit als Laser-Schneideinrichtung ausgebildeter Schmelzschneideinrichtung
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NZ233510A (en) * 1989-05-03 1993-09-27 Robert John Duncanson Panels joined by tongue and recess formation
US5578229A (en) * 1994-10-18 1996-11-26 Michigan State University Method and apparatus for cutting boards using opposing convergent laser beams
BE1010487A6 (nl) * 1996-06-11 1998-10-06 Unilin Beheer Bv Vloerbekleding bestaande uit harde vloerpanelen en werkwijze voor het vervaardigen van dergelijke vloerpanelen.
US5862845A (en) * 1998-05-19 1999-01-26 Universite Laval Use of ultrafast intense laser for processing lignocellulosic material
SE515789C2 (sv) * 1999-02-10 2001-10-08 Perstorp Flooring Ab Golvbeläggningsmaterial innefattande golvelement vilka är avsedda att sammanfogas vertikalt
DE19910880A1 (de) * 1999-03-11 2000-09-14 Deckel Maho Gmbh Werkzeugmaschine für die Werkstückbearbeitung mit spanenden Werkzeugen und Laserstrahl
DE10123097B8 (de) * 2001-05-07 2006-05-04 Jenoptik Automatisierungstechnik Gmbh Werkzeugkopf zur Lasermaterialbearbeitung
DE20320022U1 (de) * 2003-01-09 2004-04-01 Flooring Industries Ltd. Set von Fußbodenpaneelen zum Formen eines Fußbodenbelags
WO2006031169A1 (en) * 2004-09-14 2006-03-23 Pergo (Europe) Ab A decorative laminate board
US8056236B2 (en) * 2005-02-23 2011-11-15 Flooring Industries Limited, Sarl Method for manufacturing floor panels, as well as floor panel obtained by means of such method
DE102005036345B4 (de) * 2005-07-29 2012-05-03 Fritz Egger Gmbh & Co. Verfahren zum Bearbeiten eines ein Holzmaterial aufweisenden Bauteils, insbesondere einer Platte oder eines Paneels

Also Published As

Publication number Publication date
ES2320352T3 (es) 2009-05-21
CY1108943T1 (el) 2014-07-02
ATE418431T1 (de) 2009-01-15
PT1719596E (pt) 2009-04-01
CA2587378C (en) 2016-01-19
PL1719596T3 (pl) 2009-06-30
US20090101236A1 (en) 2009-04-23
DK1719596T3 (da) 2009-04-20
CN101171111A (zh) 2008-04-30
SI1719596T1 (sl) 2009-06-30
WO2006117229A1 (de) 2006-11-09
US8082959B2 (en) 2011-12-27
EP1719596A1 (de) 2006-11-08
DE502005006323D1 (de) 2009-02-05
CA2587378A1 (en) 2006-11-09

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