EP1473097A1 - Procédé de fabrication de disques de roue - Google Patents
Procédé de fabrication de disques de roue Download PDFInfo
- Publication number
- EP1473097A1 EP1473097A1 EP04090165A EP04090165A EP1473097A1 EP 1473097 A1 EP1473097 A1 EP 1473097A1 EP 04090165 A EP04090165 A EP 04090165A EP 04090165 A EP04090165 A EP 04090165A EP 1473097 A1 EP1473097 A1 EP 1473097A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- strip
- conical
- thickness
- bowl
- rolling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims description 21
- 238000005096 rolling process Methods 0.000 claims abstract description 11
- 239000002184 metal Substances 0.000 claims abstract description 3
- 229910052751 metal Inorganic materials 0.000 claims abstract description 3
- 238000005097 cold rolling Methods 0.000 claims abstract 3
- 238000003825 pressing Methods 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 230000009466 transformation Effects 0.000 claims description 2
- 238000001125 extrusion Methods 0.000 claims 1
- 230000008719 thickening Effects 0.000 claims 1
- 238000000844 transformation Methods 0.000 claims 1
- 238000007493 shaping process Methods 0.000 abstract description 2
- 230000006835 compression Effects 0.000 abstract 1
- 238000007906 compression Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 14
- 238000003466 welding Methods 0.000 description 6
- 238000005452 bending Methods 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000005482 strain hardening Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000013585 weight reducing agent Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000009189 diving Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000003716 rejuvenation Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/26—Making other particular articles wheels or the like
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49481—Wheel making
- Y10T29/49492—Land wheel
- Y10T29/49496—Disc type wheel
- Y10T29/49504—Disc shaping
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49481—Wheel making
- Y10T29/49492—Land wheel
- Y10T29/49524—Rim making
- Y10T29/49531—Roller forming
Definitions
- bowls for motor vehicle wheels is usually made of boards made, in turn, punched out of strip material or wide-flattened steel or burned out.
- the material waste is very high and is at about 35 to 40%.
- Another method is the rolling and welding of a full circular ring. This concept is known from DE-PS 493 472 and US 1 399 951.
- DE-PS 493 472 starting from a flat iron, so a rectangular strip, tapered by rolling between tapered rollers of the strip to an edge and rounded at the same time. This creates an open flat circular ring, the ends of which are then welded together. The final shaping of the bowl is then done in a pressing or drawing process.
- a rectangular strip is produced by rolling between cylindrical rollers, wherein the rollers are adjusted to each other so that the sheet is so much more rolled on one side, that by the length and bending an open , flat circular ring with a conical cross section arises.
- the ends of the flat circular ring collide with each other. If a slightly shorter strip is used, a gap is created between the ends of the annulus.
- the merging and welding of the ends creates a bowl-shaped form.
- the hub flange side as well as the bowl edge side can be produced in the same rolling process.
- the cross section produced corresponds to the finished contour of the bowl. After welding, straightening or mild forming (concave or convex shape) is proposed in a press tool.
- the invention has for its object to simplify the manufacturing process.
- Strip is tapered on one side by means of conical rollers, so that an arcuate part arises.
- this Tellnikring is formed by rounding into a closed ring, thereby creating a conical bandage immediately, which is then welded. From the bandage produced in this way can be formed by simple pressing operations both the bottom of the bowl (hub flange) and the bowl pot.
- the prerequisite for the bottom of the bowl is that this area is already preformed, ie when rolling the strip between the conical rollers, a material thickness taper occurs on the outer side of the strip depending on the desired transformation between 20% and 50%.
- the circumference of the pitch ring is between 130 ° and 310 °.
- the further work sequence corresponds to the current production method
- the effect of the new process is, compared to the currently practiced process, a material saving of about 38%.
- the starting product is a strip from the coil or from Breüfiachstahl the specified dimension. This is tapered by tapered rollers rolled out and simultaneously deformed into a bow or partial circle ring.
- the pitch ring has a circumference of 180 °, but in any case significantly less than 360 ° ( Figure 2).
- the folding of the bowl bottom can under a press or on a Blow molding machine done.
- the final pressing of the hub flange can in the conical bandage in a Pressing operation directly.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Metal Rolling (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL04090165T PL1473097T3 (pl) | 2003-04-30 | 2004-04-26 | Sposób wytwarzania tarcz kół |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10320688A DE10320688B3 (de) | 2003-04-30 | 2003-04-30 | Verfahren zur Herstellung von Radschüsseln |
DE10320688 | 2003-04-30 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1473097A1 true EP1473097A1 (fr) | 2004-11-03 |
EP1473097B1 EP1473097B1 (fr) | 2008-06-25 |
Family
ID=32981290
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04090165A Expired - Lifetime EP1473097B1 (fr) | 2003-04-30 | 2004-04-26 | Procédé de fabrication de disques de roue |
Country Status (8)
Country | Link |
---|---|
US (1) | US7251890B2 (fr) |
EP (1) | EP1473097B1 (fr) |
JP (1) | JP2004330303A (fr) |
CN (1) | CN1541785A (fr) |
BR (1) | BRPI0401662B1 (fr) |
DE (2) | DE10320688B3 (fr) |
ES (1) | ES2308107T3 (fr) |
PL (1) | PL1473097T3 (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102008008114A1 (de) * | 2007-10-24 | 2009-04-30 | Wf-Maschinenbau Und Blechformtechnik Gmbh & Co Kg | Radschüssel und Verfahren zu deren Herstellung |
US10266004B2 (en) | 2014-08-29 | 2019-04-23 | Maxion Wheels Germany Holding Gmbh | Wheel disc for a disc wheel |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5021945B2 (ja) * | 2006-03-13 | 2012-09-12 | 三菱重工業株式会社 | ポンプ |
KR100755260B1 (ko) * | 2006-10-26 | 2007-09-05 | 김용우 | 익스팬션 조인트의 제조공법 |
JP5478876B2 (ja) * | 2008-12-15 | 2014-04-23 | トピー工業株式会社 | ホイール用ディスクの製造方法 |
JP5517449B2 (ja) * | 2008-12-24 | 2014-06-11 | トピー工業株式会社 | ホイール用ディスクの製造方法 |
WO2011094552A1 (fr) * | 2010-02-01 | 2011-08-04 | The Timken Company | Procédé de laminage et de courbure unifié pour grandes cages de roulements à rouleaux |
DE102014105400A1 (de) | 2014-04-15 | 2015-10-15 | Maxion Wheels Germany Holding Gmbh | Verfahren zum Herstellen von Radschüsselformen auf Drückwalzmaschinen, Fahrzeugrad mit einer solchen Radschüsselform und Drückfutter für Drückwalzmaschinen zum Herstellen entsprechender Radschüsselformen |
CN104959518A (zh) * | 2015-06-26 | 2015-10-07 | 山东南山铝业股份有限公司 | 一种采用胎模锻造工艺制备法兰盘的方法 |
DE102021125383A1 (de) | 2021-09-30 | 2023-03-30 | Maxion Wheels Holding Gmbh | Radschüssel für ein Scheibenrad sowie Scheibenrad |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1399951A (en) * | 1919-11-10 | 1921-12-13 | George H Forsyth | Method of forming disk wheels |
DE493472C (de) * | 1930-03-06 | Rudolf Kronenberg Dr | Verfahren zur Herstellung von Scheiben, insbesondere Radscheiben, mit mittlerer OEffnung und gegebenenfalls zylindrischem Rand | |
FR1102434A (fr) * | 1954-06-16 | 1955-10-20 | Procédé de fabrication de flasques de roues | |
GB745467A (en) * | 1953-08-27 | 1956-02-29 | Dunlop Rubber Co | Method of manufacturing wheel discs |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3610862A (en) * | 1969-01-31 | 1971-10-05 | Continental Can Co | Method and apparatus for resistance welding utilizing application of high pressure |
US4660754A (en) * | 1985-07-15 | 1987-04-28 | Allied Tube & Conduit Corporation | Process of forming welded tubing |
US7124609B1 (en) * | 2002-09-04 | 2006-10-24 | Jeffrey Allen Hermanson | Spin forming of HVAC duct reducers |
-
2003
- 2003-04-30 DE DE10320688A patent/DE10320688B3/de not_active Expired - Lifetime
-
2004
- 2004-04-26 DE DE502004007419T patent/DE502004007419D1/de not_active Expired - Fee Related
- 2004-04-26 EP EP04090165A patent/EP1473097B1/fr not_active Expired - Lifetime
- 2004-04-26 ES ES04090165T patent/ES2308107T3/es not_active Expired - Lifetime
- 2004-04-26 PL PL04090165T patent/PL1473097T3/pl unknown
- 2004-04-27 BR BRPI0401662-9A patent/BRPI0401662B1/pt active IP Right Grant
- 2004-04-27 US US10/832,869 patent/US7251890B2/en active Active
- 2004-04-28 JP JP2004132930A patent/JP2004330303A/ja active Pending
- 2004-04-29 CN CNA2004100366391A patent/CN1541785A/zh active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE493472C (de) * | 1930-03-06 | Rudolf Kronenberg Dr | Verfahren zur Herstellung von Scheiben, insbesondere Radscheiben, mit mittlerer OEffnung und gegebenenfalls zylindrischem Rand | |
US1399951A (en) * | 1919-11-10 | 1921-12-13 | George H Forsyth | Method of forming disk wheels |
GB745467A (en) * | 1953-08-27 | 1956-02-29 | Dunlop Rubber Co | Method of manufacturing wheel discs |
FR1102434A (fr) * | 1954-06-16 | 1955-10-20 | Procédé de fabrication de flasques de roues |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102008008114A1 (de) * | 2007-10-24 | 2009-04-30 | Wf-Maschinenbau Und Blechformtechnik Gmbh & Co Kg | Radschüssel und Verfahren zu deren Herstellung |
US10266004B2 (en) | 2014-08-29 | 2019-04-23 | Maxion Wheels Germany Holding Gmbh | Wheel disc for a disc wheel |
Also Published As
Publication number | Publication date |
---|---|
BRPI0401662B1 (pt) | 2014-06-24 |
ES2308107T3 (es) | 2008-12-01 |
PL1473097T3 (pl) | 2009-01-30 |
JP2004330303A (ja) | 2004-11-25 |
EP1473097B1 (fr) | 2008-06-25 |
DE10320688B3 (de) | 2005-01-20 |
US7251890B2 (en) | 2007-08-07 |
BRPI0401662A (pt) | 2005-01-18 |
DE502004007419D1 (de) | 2008-08-07 |
US20040239172A1 (en) | 2004-12-02 |
CN1541785A (zh) | 2004-11-03 |
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