EP1420908B1 - Rollfalzkopf und verfahren zum falzen eines flansches - Google Patents

Rollfalzkopf und verfahren zum falzen eines flansches Download PDF

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Publication number
EP1420908B1
EP1420908B1 EP02798687A EP02798687A EP1420908B1 EP 1420908 B1 EP1420908 B1 EP 1420908B1 EP 02798687 A EP02798687 A EP 02798687A EP 02798687 A EP02798687 A EP 02798687A EP 1420908 B1 EP1420908 B1 EP 1420908B1
Authority
EP
European Patent Office
Prior art keywords
roller
rollers
counter
folding
flange
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP02798687A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP1420908A1 (de
Inventor
Ewald Quell
Manfred Hohmann
Marc Burzlaff
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FFT EDAG Produktionssysteme GmbH and Co KG
Original Assignee
Edag Engineering and Design AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Edag Engineering and Design AG filed Critical Edag Engineering and Design AG
Publication of EP1420908A1 publication Critical patent/EP1420908A1/de
Application granted granted Critical
Publication of EP1420908B1 publication Critical patent/EP1420908B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • B21D39/02—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • B21D39/02—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder
    • B21D39/021—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder for panels, e.g. vehicle doors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • B21D39/02—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder
    • B21D39/021—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder for panels, e.g. vehicle doors
    • B21D39/023—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder for panels, e.g. vehicle doors using rollers
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49826—Assembling or joining
    • Y10T29/49908—Joining by deforming
    • Y10T29/49915—Overedge assembling of seated part
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/53709—Overedge assembling means
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/53709—Overedge assembling means
    • Y10T29/53787—Binding or covering
    • Y10T29/53791—Edge binding
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/53996—Means to assemble or disassemble by deforming

Definitions

  • the invention relates firstly to a Rollfalzkopf and secondly to a method for folding a flange, according to the preamble of claims 1 and 7.
  • z. B used in the automotive industry to connect sheets by folding operations together.
  • a field of application is z. B. the connection of the frame of a sliding roof with the edge of an opening in the roof of a vehicle.
  • WO 00/62955 discloses a folding roller fixed to a connecting section, with which an edge section of a workpiece can be flanged in several steps. For this purpose, the folding roller is moved several times along the edge portion of the workpiece to be beaded, wherein the workpiece edge is crimped in each case in several angular steps.
  • EP 1 097 759 A1 shows a roller folding device with two robot arms and a controller for the movement of the robot arms along a predetermined path.
  • the robot arms each have a forming roller at their tips.
  • One of the two robotic arms partially reshapes the workpiece edge and the other of the two robotic arms completely reshapes the pre-formed workpiece edge.
  • EP 0 577 876 A1 discloses a folding device which is attached to a robot arm.
  • the folding device comprises a carriage on which the folding roller is arranged.
  • a suitable Rollfalzkopf must be adapted to the space available in each case and must not initiate forces during folding in the vehicle body. In addition, as few replacement operations should occur.
  • the invention provides for solving the problem a Rollfalzkopf for attachment to a robot arm, with the features of claim 1.
  • the two flanges which are to be connected by the folding process, are initially parallel to each other, with one overhanging the other.
  • the protruding portion of the one flange is gradually crimped 180 ° around the other flange in several steps.
  • the pressure roller of the first roller pair has a conically widening folding section, which is pressed against the protruding section and this bends by about 45 °.
  • the counter-roller of this pair of rollers can be performed behind the bent portion, it is rotatably mounted on a further, movable relative to the base carriage.
  • the counter-roller of the second pair of rollers takes over the beading by another 45 ° and therefore does not need to be kept movable on the body. Rather, it is immovably stored on the body.
  • the two carriages are arranged so as to be movable perpendicular to one another on the base body. This results in a compact design of Rollfalzkopfes.
  • each pair of rollers may be formed by a respective pressure roller and a counter-roller, which are assigned only to this pair. With four pairs of rollers this results in eight single roles. In order to reduce the burden of roles, it is provided that a pressure roller different counter rollers for each forming a pair of rollers can be assigned.
  • the system of pairs of roles z. B. from two pressure rollers and consist of four counter-rollers, one of the pressure rollers successively interacts with three of the counter-rollers.
  • these counter-rollers are coupled to a turret 24 connected to the main body 2.
  • the invention relates to a method for folding a flange with the features of claim 7.
  • the first pair of rollers can be used for both the first and the final fourth folding step.
  • two approaches are possible.
  • two Rollfalzköpfe come with different pairs of rollers used.
  • a single Rollfalzkopf be used in which the counter-roller of a pair of rollers is interchangeable by means of a changing device, so that a total of four different roller pairs can be displayed.
  • FIG. 1 shows a first embodiment of a roller folding head 1.
  • This consists of a U-shaped base body 2.
  • a flange plate 3 is arranged for attachment to a robot arm.
  • a carrier 4 is arranged on a first pneumatically movable carriage 5.
  • the T-shaped support 4 has two arms 6, 7, wherein there is a first pressure roller 8 on one arm 6 and a second pressure roller 9 on the other arm 7. With the two pressure rollers 8,9 each interact with a counter-roller 10,11 together.
  • the first Counter roller 10, which cooperates with the first pressure roller 8, is mounted on a further carriage 12 which is movably held on the base body 2, wherein the two carriages 5,12 include a right angle.
  • the second counter-roller 11 is rotatably mounted directly at the end of a leg of the base body 2. Furthermore, a force-receiving roller 13 is provided on the base body 2.
  • a second roller-folding head which corresponds to the roller-folding head shown in FIG.
  • the second Rollfalzkopf carries a third and a fourth pressure roller 20,21 and a third and fourth counter-roller 22,23, although the fourth counter-roller 23 is held immovably on the base body 2.
  • the further carriage 12 is replaced by a wedge-shaped holder.
  • a Rollfalzkopf can be used according to Figure 2.
  • FIGS 3a to 3d show the connection of a roof 30 with the frame 31 of a sliding roof.
  • an opening is recessed, wherein the opening edge is placed to a flange 32 which extends approximately perpendicular to the surface of the roof 30.
  • the frame 31 terminates in a web 33 which is parallel to the flange 32.
  • the flange 32 is higher than the web 33, whereby a connection between the roof 30 and frame 31 can be made by the protruding part of the flange 32 is bent by 180 ° around the web 33 around. This is done in four folding operations, which are shown in the figures 3a to 3d gradually.
  • the protruding part of the flange 32 is bent by about 45 °.
  • a pair of roles is provided.
  • the first pressure roller 8 interacts with the first counter roller 10.
  • the first pressure roller 8 has a conically widening folding section 34, the conicity of which corresponds to the intended bending of the flange 32.
  • a cylindrical portion of the first pressure roller 8 abuts against the flange 32.
  • the first counter roller 10 runs along the web 33 on the inside. Thus, no forces are introduced into the frame 31 or into the roof 30.
  • the second pressure roller 9 cooperates with a second counter roller 11.
  • the second pressure roller 9 is a cylinder without a conical section.
  • the slightly inclined second counter roller 11, also called folding roller, pushes the flange 32 by a further 45 °.
  • a fourth pressure roller 21 or a fourth counter roller 23 is used;
  • the fourth pair of rollers is either formed according to Figure 1 at a second Rollfalzkopf or is generated by rotation of the turret 24 according to Figure 2, wherein the fourth pressure roller 21 is again represented by the second pressure roller 9.
  • the individual positions are achieved by always the entire Rollfalzkopf 1 is rotated and the carrier 4 is guided by means of the carriage 5 in the respective folding position.
  • the invention therefore also relates to a method for folding the flange about the other, parallel thereto flange in at least two successive Steps, wherein at least in the first step, the mutually parallel flanges 32, 33 by moving a movable carriage 5 and arranged on the carriage 5 pressure roller 8, 9 or 20, 21 of the pressure roller 8, 9 or 20, 21 and a counter-roller against each other are pressed and the flange 32 is partially flanged, wherein in at least one subsequent step, the flange 32 is further crimped by a correspondingly aligned counter-roll.
  • a tapered portion of the pressure roller takes care of the partial edging of the first step.
  • the pressure roller essentially has the task to guide the Rollfalzkopf the flange, it may be a single cylindrical body which rests against the unrebated portion of the flange and rolls it. Each provided with a conical section counter rollers are aligned in each case according to the desired progress in the flanging to the flange.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)
  • Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
  • Body Structure For Vehicles (AREA)
  • Manipulator (AREA)
  • Press Drives And Press Lines (AREA)
EP02798687A 2001-08-31 2002-08-29 Rollfalzkopf und verfahren zum falzen eines flansches Expired - Lifetime EP1420908B1 (de)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10142698 2001-08-31
DE10142698 2001-08-31
PCT/DE2002/003217 WO2003024641A1 (de) 2001-08-31 2002-08-29 Rollfalzkopf und verfahren zum falzen eines flansches

Publications (2)

Publication Number Publication Date
EP1420908A1 EP1420908A1 (de) 2004-05-26
EP1420908B1 true EP1420908B1 (de) 2006-06-07

Family

ID=7697260

Family Applications (1)

Application Number Title Priority Date Filing Date
EP02798687A Expired - Lifetime EP1420908B1 (de) 2001-08-31 2002-08-29 Rollfalzkopf und verfahren zum falzen eines flansches

Country Status (8)

Country Link
US (1) US7152292B2 (ko)
EP (1) EP1420908B1 (ko)
JP (1) JP4485196B2 (ko)
KR (1) KR100883320B1 (ko)
AT (1) ATE328682T1 (ko)
DE (2) DE50207123D1 (ko)
ES (1) ES2263848T3 (ko)
WO (1) WO2003024641A1 (ko)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008068314A2 (de) 2006-12-08 2008-06-12 Edag Gmbh & Co. Kgaa Bördelhandgerät
DE102007002856A1 (de) 2007-01-15 2008-07-17 Edag Gmbh & Co. Kgaa Blechverbund, Verfahren zum Fügen von Blechen und Fügevorrichtung
DE102009024344A1 (de) 2009-06-09 2010-12-30 Edag Gmbh & Co. Kgaa Verfahren und Werkzeug zum Bördeln eines Werkstücks
FR2955509A1 (fr) * 2010-01-25 2011-07-29 Peugeot Citroen Automobiles Sa Dispositif d'assemblage de panneaux pour un vehicule automobile.
DE202015102477U1 (de) 2015-05-13 2016-08-17 Kuka Systems Gmbh Falzwerkzeug
CN106363092A (zh) * 2016-12-02 2017-02-01 烟台达源自动化科技有限公司 一种用于白车身天窗包边的滚轮机构
DE102021130973A1 (de) 2021-11-25 2023-05-25 Ebz Systec Gmbh Rollfalzkopf zum Befestigen an einem Roboterarm und System umfassend einen Rollfalzkopf und einen Roboter mit einem Roboterarm

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DE10340509A1 (de) * 2003-09-03 2005-03-31 Bayerische Motoren Werke Ag Keiltriebwerkzeug mit zueinander verstellbaren Elementen zum schneidlosen Formen eines Blechwerkstückes in einer Presse
ATE375830T1 (de) * 2004-09-24 2007-11-15 Edag Eng & Design Ag Bördelvorrichtung und bördelverfahren mit bauteilschutz
US7124611B2 (en) 2004-10-08 2006-10-24 Valiant Corporation Roller hemming machine
DE102005004474B3 (de) 2005-01-31 2006-08-31 Edag Engineering + Design Ag Bördelvorrichtung und Bördelverfahren zum Umlegen eines Bördelstegs eines Bauteils um eine Bördelkante
DE102005012310B3 (de) * 2005-03-17 2006-10-12 Daimlerchrysler Ag Vorrichtung und Verfahren zum Falzen von Blech, insbesondere Karosserieblech
DE102005042362B4 (de) * 2005-09-07 2007-06-06 Audi Ag Falzvorrichtung für einen Rollfalzkopf einer Rollfalzvorrichtung
ES2278538B1 (es) * 2006-01-25 2008-05-01 Mb Sistemas, S.Coop. Sistema de engatillado por rodillo.
DE102006010469A1 (de) * 2006-03-07 2007-09-13 GM Global Technology Operations, Inc., Detroit Bördeleinrichtung sowie Verfahren zum Rollbördeln von Werkstücken
DE102006014279A1 (de) 2006-03-28 2007-10-04 Edag Engineering + Design Ag Spannvorrichtung zum Aufnehmen und Spannen von Bauteilen
EP1949981B1 (en) * 2007-01-18 2015-04-29 Toyota Motor Corporation Composite of sheet metal parts
DE202007007838U1 (de) * 2007-06-01 2007-09-13 Edag Engineering + Design Ag Rollbördelwerkzeug
KR100872601B1 (ko) * 2008-03-14 2008-12-08 (주)우신시스템 차량용 패널의 헤밍장치
DE202009005111U1 (de) * 2009-08-05 2010-12-30 Kuka Systems Gmbh Falzeinrichtung
SE534675C2 (sv) * 2010-03-19 2011-11-15 Bjarnes System Ab Anordning för samtidig fastsättning och invikning av klammer för plåttak
JP5580682B2 (ja) * 2010-07-22 2014-08-27 株式会社ヒロテック ヘミング装置
JP6675325B2 (ja) 2014-05-16 2020-04-01 ダイバージェント テクノロジーズ， インコーポレイテッドＤｉｖｅｒｇｅｎｔ Ｔｅｃｈｎｏｌｏｇｉｅｓ， Ｉｎｃ． 車両用シャーシ用のモジュール式に形成されたノード及びそれらの使用方法
CA2953815A1 (en) 2014-07-02 2016-01-07 Divergent Technologies, Inc. Systems and methods for fabricating joint members
JP2019527138A (ja) 2016-06-09 2019-09-26 ダイバージェント テクノロジーズ， インコーポレイテッドＤｉｖｅｒｇｅｎｔ Ｔｅｃｈｎｏｌｏｇｉｅｓ， Ｉｎｃ． アークおよびノードの設計ならびに製作のためのシステムおよび方法
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ATE328682T1 (de) 2006-06-15
KR20040063115A (ko) 2004-07-12
EP1420908A1 (de) 2004-05-26
US20050015955A1 (en) 2005-01-27
US7152292B2 (en) 2006-12-26
WO2003024641A1 (de) 2003-03-27
DE50207123D1 (de) 2006-07-20
KR100883320B1 (ko) 2009-02-11
DE20280246U1 (de) 2004-07-15
JP2005501740A (ja) 2005-01-20
JP4485196B2 (ja) 2010-06-16

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