EP1385974A2 - Verfahren zur herstellung einer wässrigen acrylamidlösung mit einem biokatalysator - Google Patents
Verfahren zur herstellung einer wässrigen acrylamidlösung mit einem biokatalysatorInfo
- Publication number
- EP1385974A2 EP1385974A2 EP02740512A EP02740512A EP1385974A2 EP 1385974 A2 EP1385974 A2 EP 1385974A2 EP 02740512 A EP02740512 A EP 02740512A EP 02740512 A EP02740512 A EP 02740512A EP 1385974 A2 EP1385974 A2 EP 1385974A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- acrylonitrile
- measurement
- heat exchanger
- pump
- acrylamide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
- C12M41/48—Automatic or computerized control
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
- C12M41/12—Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P13/00—Preparation of nitrogen-containing organic compounds
- C12P13/02—Amides, e.g. chloramphenicol or polyamides; Imides or polyimides; Urethanes, i.e. compounds comprising N-C=O structural element or polyurethanes
Definitions
- the present invention relates to a method and an apparatus for producing an aqueous acrylamide solution by hydrating acrylonitrile in an aqueous solution in the presence of a biocatalyst.
- the object of the present invention is therefore to provide a method in which the biocatalyst is damaged as little as possible during the reaction and the batch time is optimized and by-products are minimized.
- the object is achieved according to the invention by a process for the preparation of an aqueous acrylamide solution by hydrating acrylonitrile in an aqueous solution in the presence of a biocatalyst, in which the course of the reaction is monitored by an online measurement.
- the entire reaction is preferably carried out isothermally, cooling being required during the entire reaction in order to remove the heat of reaction.
- the Concentration of the biomass stated in dry matter at the start of the reaction is preferably 0.03-2.5 g / l, particularly preferably 0.05-1 g / l and the pH is preferably 6.0-8.0, particularly preferably 6.5 - 7.5.
- the conversion of acrylonitrile to acrylamide is monitored using an online measurement.
- On-line measurement in the sense of the invention is a measurement in which the analysis of the reaction mixture is carried out continuously or semi-continuously directly on the system.
- This online measurement can be carried out with any suitable measuring device, the reaction mixture preferably flowing continuously through the online measuring device during the entire duration of the reaction.
- the on-line measurement is preferably carried out using a Fourier transform infrared device (FT-IR). It was surprising to the person skilled in the art that this measuring method, despite the very cloudy reaction mixture, turned out to be particularly suitable.
- FT-IR Fourier transform infrared device
- the on-line measurement is preferably carried out in a pumping circuit in which part of the reaction mixture is conveyed from a reactor with a pump in a circuit.
- this pumping circuit at least one heat exchanger is preferably arranged, with which the heat of reaction which arises during the conversion of acrylonitrile to acrylamide can be removed.
- the heat exchanger is preferably a shell-and-tube heat exchanger in which the reaction mixture is advantageously not redirected in order to avoid fouling on the heat exchanger surfaces.
- the pump and the heat exchanger (s) are designed such that, on the one hand, temperature fluctuations in the reactor and, on the other hand, excessive input of energy by the pump is avoided.
- the pump is preferably a magnetically coupled side channel pump.
- the heat exchanger is advantageously arranged in the pumping circuit before the online measurement, so that this measurement is as uniform as possible Temperatures occur so that measurement errors due to temperature fluctuations are avoided.
- At least the acrylonitrile and the acrylamide concentration are determined using the online measurement. These concentrations are preferably determined at least every four minutes, particularly preferably at least every two minutes.
- the measured values of the on-line measurement are used to regulate the biocatalyzed conversion of acrylonitrile to acrylamide.
- the biocatalyst concentration, the temperature and / or the acrylonitrile concentration are preferably regulated.
- the on-line measurement can be used to determine the point in time at which the implementation is terminated.
- a subsequent reaction of preferably 4 to 20 minutes, particularly preferably 5 to 10 minutes, is required in order to convert the acrylonitrile as completely as possible.
- this post-reaction time it is advantageous if the cooling is successively reduced with the bypass.
- the length of the post-reaction time can also be controlled with the results of the online measurement.
- the process according to the invention can be carried out with any biocatalyst which catalyzes the conversion of acrylonitrile to acrylamide.
- the biocatalyst is preferably a Rhodococcus rhodochrous, which is registered under the depository name 14230 at the DSMZ, Deutsche Sammlung von Mikroorganismen und Zellkulturen GmbH, Mascheroder Weg 1b, D-38124 Braunschweig, Germany.
- the process according to the invention has the advantage that the activity of the biocatalyst is largely retained during the conversion of the acrylonitrile to acrylamide, that fewer by-products are obtained, that the conversion of the acrylonitrile takes place at least almost completely and that an up to 50% by weight acrylamide solution can be obtained is.
- the method according to the invention is simple and inexpensive to carry out. The reaction times can be drastically reduced with the method according to the invention.
- the biocatalyst is optimally used.
- the process according to the invention is preferably carried out in a device for producing an aqueous acrylamide solution by hydrating acrylonitrile in an aqueous solution in the presence of a biocatalyst, which has an online measurement.
- This device is therefore a further subject of the present invention.
- the device according to the invention has an online measurement.
- On-line measurement in the sense of the invention is a measurement in which the analysis of the reaction mixture is carried out continuously or semi-continuously directly on the system.
- This online measurement can be carried out with any suitable measuring device, the reaction mixture preferably flowing continuously through the online measuring device during the entire duration of the reaction.
- the on-line measurement is preferably carried out using a Fourier transform infrared device (FT-IR), it being surprising to the person skilled in the art that this measuring method has proven to be particularly suitable despite the very cloudy reaction mixture.
- FT-IR Fourier transform infrared device
- a resolution of 8 cm "1 should not be exceeded.
- a resolution of 4.0 cm " 1 is particularly preferred.
- the on-line measurement is preferably carried out in a pumping circuit, in which part of the reaction mixture is circulated with a pump.
- the Pumping circuit is preferably connected to a reactor in which the conversion of the acrylonitrile to acrylamide takes place.
- at least one heat exchanger is preferably arranged, with which the heat of reaction which arises during the conversion of acrylonitrile to acrylamide can be removed.
- the heat exchanger is preferably a shell-and-tube heat exchanger in which the reaction mixture is advantageously not redirected in order to avoid fouling on the heat exchanger surfaces.
- the pump and the heat exchanger (s) are designed such that, on the one hand, temperature fluctuations in the reactor and, on the other hand, excessive input of energy by the pump is avoided.
- the pump is preferably a side channel pump.
- the heat exchanger is advantageously arranged in the pumping circuit before the on-line measurement, so that this measurement is carried out, if possible, at uniform temperatures, so that measurement errors due to temperature fluctuations are avoided.
- At least the acrylonitrile and the acrylamide concentration are determined using the online measurement. These concentrations are preferably determined at least every four minutes, particularly preferably at least every two minutes.
- the measured values of the on-line measurement are used to regulate the biocatalyzed conversion of acrylonitrile to acrylamide.
- the biocatalyst concentration, the temperature and / or the acrylonitrile concentration are preferred regulated.
- the on-line measurement can be used to determine the point in time at which the implementation is terminated.
- a subsequent reaction of preferably 4 to 20 minutes, particularly preferably 5 to 10 minutes, is required in order to convert the acrylonitrile as completely as possible.
- this post-reaction time it is advantageous if the cooling is successively reduced with the bypass.
- the length of the post-reaction time can also be controlled by the results of the online measurement.
- the device according to the invention has the advantage that the activity of the biocatalyst is largely retained during the conversion of the acrylonitrile to acrylamide, that fewer by-products are obtained, that the conversion of the acrylonitrile takes place at least almost completely and that an up to 50% by weight acrylamide solution can be obtained is.
- the device according to the invention is simple and inexpensive to carry out. The reaction times can be drastically reduced with the method according to the invention.
- the biocatalyst is optimally used.
- FIG. 1 shows a process diagram of the method according to the invention or parts of the device according to the invention.
- FT-IR device Fourier transformation infrared device
- the Fourier transformation infrared device (FT-IR device) 9 for online measurement of the acrylonitrile and acrylamide concentration in the circulating stream 18 and thus in the reactor 3 is also measured in the pumping circuit.
- the sample stream is taken from the pumping circuit 18 and continuously conveyed into the FT-IR device 9 with the piston diaphragm pump 8 and analyzed there.
- the FT-IR device is an Avatar System 360 from Nicolet (headquarters of the German branch: Offenbach, Germany). The device determines a spectrum with 64 scans within 1.5 minutes. The spectrum obtained in this way is used to determine the respective acrylonitrile or acrylamide concentration. The resolution is 4 cm "1. After 2 minutes, the next spectrum is measured so that an acrylamide and an acrylonitrile concentration measurement value is available every two minutes. The measurement values are used to control the process. Just before the pumping circuit 18 returns to the When reactor 3 enters, the acrylonitrile to be converted is metered into it from the acrylonitrile receiver 10 with the diaphragm metering pump 11.
- the acrylonitrile receiver 10 and the reactor 3 are connected to one another on the gas side via a pendulum line 19.
- the line 19 is opened before the start of metering of the acrylonitrile and after the metering has ended
- the aqueous acrylamide is separated from the biomass using an annular gap centrifuge 12 and the aqueous acrylamide is collected in the receiver 13 and the biomass in the receiver 14.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Bioinformatics & Cheminformatics (AREA)
- Health & Medical Sciences (AREA)
- Microbiology (AREA)
- Biochemistry (AREA)
- Biotechnology (AREA)
- General Engineering & Computer Science (AREA)
- General Health & Medical Sciences (AREA)
- Genetics & Genomics (AREA)
- Analytical Chemistry (AREA)
- Biomedical Technology (AREA)
- Sustainable Development (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Thermal Sciences (AREA)
- Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Apparatus Associated With Microorganisms And Enzymes (AREA)
- Preparation Of Compounds By Using Micro-Organisms (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10120546A DE10120546A1 (de) | 2001-04-26 | 2001-04-26 | Verfahren zur Herstellung einer wässrigen Acrylamidlösung mit einem Biokatalysator |
DE10120546 | 2001-04-26 | ||
PCT/EP2002/004564 WO2002088371A2 (de) | 2001-04-26 | 2002-04-25 | Verfahren zur herstellung einer wässrigen acrylamidlösung mit einem biokatalysator |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1385974A2 true EP1385974A2 (de) | 2004-02-04 |
Family
ID=7682865
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02740512A Ceased EP1385974A2 (de) | 2001-04-26 | 2002-04-25 | Verfahren zur herstellung einer wässrigen acrylamidlösung mit einem biokatalysator |
Country Status (13)
Country | Link |
---|---|
US (1) | US20040175810A1 (de) |
EP (1) | EP1385974A2 (de) |
JP (1) | JP5025881B2 (de) |
KR (1) | KR100915742B1 (de) |
CN (1) | CN100473726C (de) |
AU (1) | AU2002315322B2 (de) |
BG (2) | BG66495B1 (de) |
BR (2) | BRPI0209257B1 (de) |
DE (1) | DE10120546A1 (de) |
MX (1) | MX279101B (de) |
RU (1) | RU2289626C2 (de) |
WO (1) | WO2002088371A2 (de) |
ZA (1) | ZA200308318B (de) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB0327901D0 (en) * | 2003-12-02 | 2004-01-07 | Ciba Spec Chem Water Treat Ltd | Process for producing polymers |
SG148992A1 (en) * | 2003-12-02 | 2009-01-29 | Ciba Spec Chem Water Treat Ltd | Strain of rhodococcus rhodochrous ncimb 41164 and its use as producer of nitrile hydratase |
JP2006187257A (ja) * | 2005-01-07 | 2006-07-20 | Daiyanitorikkusu Kk | アミド化合物の製造方法およびアクリルアミド系ポリマー |
WO2010038832A1 (ja) * | 2008-10-03 | 2010-04-08 | ダイヤニトリックス株式会社 | アクリルアミドの製造方法 |
CN101665445B (zh) * | 2009-09-14 | 2013-06-12 | 郑州正力聚合物科技有限公司 | 制备丙烯酰胺水剂的系统及丙烯酰胺水剂的制备方法 |
RU2475542C1 (ru) * | 2011-12-29 | 2013-02-20 | Учреждение Российской академии наук Институт экологии и генетики микроорганизмов Уральского отделения РАН | Способ и установка для определения эффективности адсорбционной иммобилизации микроорганизмов и мониторинга функционального состояния биокатализаторов на основе иммобилизованных микробных клеток |
CN110157751A (zh) * | 2019-06-05 | 2019-08-23 | 英德市云超聚合材料有限公司 | 一种低电导率酰胺化合物水溶液的合成方法 |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0188316B1 (de) | 1985-01-08 | 1993-10-27 | Nitto Chemical Industry Co., Ltd. | Verfahren zur Herstellung von Amiden unter Verwendung von Mikroorganismen |
US5334519A (en) | 1987-09-18 | 1994-08-02 | Nitto Kagaku Kogyo Kabushiki Kaisha | Process for biological production of amides with R. rhodochrous J-1 |
DE4480132C2 (de) | 1993-12-17 | 1997-03-13 | Gni Skij I Genetiki I Selekcii | Verfahren und Rhodococcus rhodochrous-Stamm zur Herstellung von Amiden aus Nitrilen |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5835077B2 (ja) * | 1979-05-02 | 1983-07-30 | 日東化学工業株式会社 | 微生物によるアクリルアミドまたはメタアクリルアミドの連続製造法 |
US5595905A (en) * | 1992-03-12 | 1997-01-21 | G.D. Searle & Co. | Process control system for fed-batch fermentation using a computer to predict nutrient consumption |
RU2112804C1 (ru) * | 1997-04-17 | 1998-06-10 | Пермский завод им.С.М.Кирова | Биотехнологический способ получения концентрированных растворов акриламида |
RU2146291C1 (ru) * | 1998-12-17 | 2000-03-10 | Закрытое акционерное общество "Биоамид" | Усовершенствованный биотехнологический способ получения акриламида |
EP1046706A1 (de) * | 1999-04-21 | 2000-10-25 | GEA Liquid Processing Scandanavia A/S | Verfahren und Apparat zur kontinuierlichen Umwandlung von wässrige Lösungen, mit einem oder mehreren Entgasungsverfahren |
US6284453B1 (en) * | 1999-09-29 | 2001-09-04 | Steven Anthony Siano | Method for controlling fermentation growth and metabolism |
GB0002464D0 (en) * | 2000-02-04 | 2000-03-22 | Ciba Spec Chem Water Treat Ltd | Analysis of catalysed reactions by calorimetry |
-
2001
- 2001-04-26 DE DE10120546A patent/DE10120546A1/de not_active Withdrawn
-
2002
- 2002-04-25 BR BRPI0209257-3A patent/BRPI0209257B1/pt unknown
- 2002-04-25 JP JP2002585651A patent/JP5025881B2/ja not_active Expired - Fee Related
- 2002-04-25 MX MXPA03009752 patent/MX279101B/es active IP Right Grant
- 2002-04-25 BR BR0209257-3A patent/BR0209257A/pt not_active IP Right Cessation
- 2002-04-25 US US10/475,969 patent/US20040175810A1/en not_active Abandoned
- 2002-04-25 RU RU2003133138/13A patent/RU2289626C2/ru active
- 2002-04-25 WO PCT/EP2002/004564 patent/WO2002088371A2/de active IP Right Grant
- 2002-04-25 KR KR1020037014041A patent/KR100915742B1/ko active IP Right Grant
- 2002-04-25 AU AU2002315322A patent/AU2002315322B2/en not_active Ceased
- 2002-04-25 EP EP02740512A patent/EP1385974A2/de not_active Ceased
- 2002-04-25 CN CNB028089057A patent/CN100473726C/zh not_active Expired - Fee Related
-
2003
- 2003-10-24 BG BG108289A patent/BG66495B1/bg unknown
- 2003-10-24 ZA ZA2003/08318A patent/ZA200308318B/en unknown
- 2003-10-27 BG BG108290A patent/BG108290A/bg unknown
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0188316B1 (de) | 1985-01-08 | 1993-10-27 | Nitto Chemical Industry Co., Ltd. | Verfahren zur Herstellung von Amiden unter Verwendung von Mikroorganismen |
US5334519A (en) | 1987-09-18 | 1994-08-02 | Nitto Kagaku Kogyo Kabushiki Kaisha | Process for biological production of amides with R. rhodochrous J-1 |
DE4480132C2 (de) | 1993-12-17 | 1997-03-13 | Gni Skij I Genetiki I Selekcii | Verfahren und Rhodococcus rhodochrous-Stamm zur Herstellung von Amiden aus Nitrilen |
Non-Patent Citations (6)
Title |
---|
"Book of abstracts, 214th ACS national meeting, Las Vegas", 1997, USA |
BERNET N; ET AL: "BIOCONVERSION OF ACRYLONITRILE INTO ACRYLAMIDE USING A HIGHLY COMPACT MULTIPHASIC REACTOR", THE CHEMICAL ENGINEERING J., vol. 46, 1991, pages B43 - B51, XP001091361 |
COLEMAN M.M. ET AL.: "Studies of the degradation of acrylonitrile/acrylamide copolymers as a function of composition and temperature", CARBON, vol. 21, no. 3, 1983, pages 255 - 267, XP002989213 |
DATABASE HCAPLUS [online] BILLEDEAU S.M. ET AL.: "GC-FTIR analysis of acrylamide and acrylic acid in microbial extracts", XP002989212, accession no. STN Database accession no. 1997:485821 |
GRASSL B. ET AL.: "Online monitoring of chain transfer in free-radical polymerization", MACROMOL. CHEM. PHYS., vol. 202, 2001, pages 2518 - 2524, XP002989214 |
MICHAEL R. DADD ET AL: "Real-time monitoring of nitrile biotransformations by mid-infrared spectroscopy", JOURNAL OF MICROBIOLOGICAL METHODS, vol. 41, 2000, pages 69 - 75, XP002993569 |
Also Published As
Publication number | Publication date |
---|---|
RU2289626C2 (ru) | 2006-12-20 |
CN100473726C (zh) | 2009-04-01 |
MX279101B (es) | 2010-09-20 |
JP5025881B2 (ja) | 2012-09-12 |
JP2005507643A (ja) | 2005-03-24 |
WO2002088371A3 (de) | 2003-11-13 |
MXPA03009752A (es) | 2004-06-30 |
BR0209257A (pt) | 2005-04-19 |
BG108290A (bg) | 2004-12-30 |
BRPI0209257B1 (pt) | 2018-05-15 |
DE10120546A1 (de) | 2002-10-31 |
WO2002088371A2 (de) | 2002-11-07 |
US20040175810A1 (en) | 2004-09-09 |
KR100915742B1 (ko) | 2009-09-04 |
KR20040014513A (ko) | 2004-02-14 |
RU2003133138A (ru) | 2005-05-10 |
BG66495B1 (bg) | 2015-06-30 |
ZA200308318B (en) | 2005-01-26 |
AU2002315322B2 (en) | 2007-07-12 |
BG108289A (bg) | 2004-09-30 |
CN1612933A (zh) | 2005-05-04 |
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