EP1174961A2 - Steckerbrücke mit einer Einführhilfeanordnung für eine Leiter - Google Patents
Steckerbrücke mit einer Einführhilfeanordnung für eine Leiter Download PDFInfo
- Publication number
- EP1174961A2 EP1174961A2 EP01115166A EP01115166A EP1174961A2 EP 1174961 A2 EP1174961 A2 EP 1174961A2 EP 01115166 A EP01115166 A EP 01115166A EP 01115166 A EP01115166 A EP 01115166A EP 1174961 A2 EP1174961 A2 EP 1174961A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- sleeve
- bridge according
- plug bridge
- insertion aid
- conductor end
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding
- H01R13/655—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding with earth brace
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/28—Coupling parts carrying pins, blades or analogous contacts and secured only to wire or cable
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/28—Coupling parts carrying pins, blades or analogous contacts and secured only to wire or cable
- H01R24/30—Coupling parts carrying pins, blades or analogous contacts and secured only to wire or cable with additional earth or shield contacts
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2103/00—Two poles
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/005—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for making dustproof, splashproof, drip-proof, waterproof, or flameproof connection, coupling, or casing
Definitions
- the present invention relates to the preambles of the independent Expectations.
- the invention is concerned with the Improvement of jumper bars.
- Plug jumpers are in the transition area between the Power lines and the like connecting cables and the one Plug to be inserted into the socket.
- the connector pins in a basic plastic mold, being used for recording the conductor ends either directly at the connector pins provided receptacle or a conductive Contact plates or the like connected to the connector pins Sleeve is provided.
- the strands must be completely covered and must not protrude, as otherwise they Injection of the handle body can escape from this and at can cause electric shock to a user.
- the known arrangement is readily suitable to avoid that slightly protruding wire ends during processing be pushed past the receiving sleeve and then, from the potting compound forming the handle body of the plug outstanding, to lethal electric shocks for a user to lead.
- the problem is that the production of a Plug bridge with such, the conductor end receiving sleeves superior insertion aid arrangements for a mass product is still expensive.
- a first basic idea of the invention is therefore that with the connector bridge with at least one conductor end receptacle and an insertion aid assembly made of injection molded material the insertion aid arrangement interlaced Includes arches, the arch walls of the conductor end receiving sleeve are tapered towards the end.
- the invention thus uses the knowledge that a high degree in terms of safety can also be achieved if the insertion aid arrangement is shaped by two interlocking arches, by through the one running towards the conductor end receiving sleeve Chamfer a guide of the strands towards the sleeve is guaranteed because surprisingly found was such a dodging of the strands past the Conductor end sleeve can be safely avoided.
- the Arrangement is also suitable to increase production costs lower by enabling a configuration that a slide-free injection mold allows. Slider-free means that there are no moving elements on the injection mold Insertion aid arrangement are provided.
- the insertion aid arrangement from exactly two arches intertwined formed in different levels per sleeve. Are preferred the arches intertwined so that in plan view results in a generally circular arrangement from the front.
- the arches are generally U-shaped, with prefers the arches together to form a full circle Overlap top view.
- the bow legs are in one Case generally arranged parallel to each other. Prefers both arches are designed with the same radius.
- the closer to the conductor end receiving sleeve provided a smaller radius of curvature and has correspondingly closer arch legs.
- the arc radius near the sleeve is preferably smaller than that clear sleeve width, preferably by at least five to ten Percent, while it is away from the sleeve, i.e. towards the cable, larger than the sleeve outer diameter, preferably by about ten up to 30 percent.
- the connector bridge at least to form an insertion aid arrangement in one piece.
- in this connection can be a one piece assembly by manufacturing in one Injection mold without a slide can be realized by one the arches are made in a first half and the second, with the first interlaced arch in the second half the injection mold.
- This is also the case with one-piece production the plug bridge together with the insertion aid arrangement a slide-free Formation of the injection mold possible, which reduces the manufacturing costs for the injection mold that drastically lowers that Tool life of the mold increased at the same time. This leads overall to a substantial saving.
- jumper Lids are provided that counter a fuse holder penetrating PVC grip body casting material protects and on which is provided at least one of the interlocking arches is.
- two interlaced Arches are provided on the lid. The lid can if it is free of screwed arches, also after the Crimps to be put on.
- the conductor end receptacle is preferably designed as a crimp sleeve and it can further be provided that the insertion aid arrangement assigned a cover at least on one side that protrudes over the crimp sleeve. This still protects more in front of protruding free strand ends.
- the cover can be sufficient for crimping with the crimp eyelet Have flexibility to ensure that the crimping process is not due to fragments of the cover is affected.
- a Stekker bridge generally designated 1 comprises 1 a base plate 2 made of injection molded plastic and connector pins 3, which correspond to a required Plug standard, in the present case a GB plug standard for the United Kingdom.
- the connector pins 3 are via conductive metal sheets 4a, 4b and 4c with conductor end receiving sleeves 5a, 5b, 5c connected, riveted in the present case.
- a fuse holder In the current path of the electrically conductive connections 4, how shown, a fuse holder, a filter assembly (not shown) for filtering high frequency, network interference or the like may be provided.
- the conductor end receiving sleeves 5 consist of sheet metal, which on one side for receiving insulated strands of a connecting cable bent and dimensioned in a sleeve shape is.
- the three conductor end receiving sleeves 5 in the present example are arranged side by side to introduce the different Leads the connection cable out of one and the same To facilitate direction.
- each of the conductor end receptacles 5 is now an insertion aid arrangement 6 upstream.
- the insertion aid assembly 6 is composed of two arc levels arranged one behind the other 6a and 6b ( Figure 2) formed.
- an arch 7 is provided in front of each conductor end receiving sleeve 5, which is arranged centrally in front of the conductor end receptacle is.
- the bow 7 has one from the outside, that is, from the connection cable side inwards, i.e. to the side of the conductor end receptacle 5 tapering free cross section and thus converging and thus reducing the cross-section, a beveled edge 7a.
- Each sheet 7 in front of the respective Conductor end receptacle 5 is generally U-shaped parallel legs and one on the by the connector pins 3 facing away from the round area 7b.
- the opening each bend 7 is larger by about 20% on the connecting cable side than the conductor end receptacle, i.e. the arc radius of the Round region 7b corresponds to 1.2 times the radius of the conductor end receiving sleeve 5th
- the edge of the beveled arc radius 7b lies slightly within the inner region of the conductor end receiving sleeve 5, wherein the sleeve-higher inner radius of the arc 7 is about 0.9 times of the conductor end receptacle radius is around is so much smaller that even with springy or permanent from their ideal location due to manufacturing tolerances shifted conductor end receiving sleeve is guaranteed.
- each conductor end receptacle likewise a U-shaped arch 7, the Bow, however, is aligned with the connector pins 3, so that his free legs are up, away from the connector pins 3.
- Each inner bow 7 also points to assigned conductor end receptacle 5 tapered beveled Arc walls on and again is the outer radius of the arc about 1.2 times larger than the radius of the conductor end receptacle. The inner edge of the arch is again in tolerance-ensuring manner within the clear width of the conductor end receptacle 5, as shown in Figure 2a.
- FIGs 3 and 4 show the connector bridge according to the invention with an attached lid 8, the certain areas of Plug bridge covers to prevent injection molding compound from penetrating, as in the manufacture of the handle body for the extrusion coating Avoid jumper is used.
- the lid covers especially the security area 9.
- the connector bridge of the present invention is made and used as follows: First of all, the metal parts 3, 4 are manufactured separately and kept ready for casting ready for casting. Then the plug pins 3 are aligned in an injection mold and overmolded with injection molding compound to produce the base region 2 for injection molding. This takes place in an injection mold which at the same time injects the arches 6a, 6b in one piece.
- the injection mold is made up of an upper and a lower one Injection mold half formed, the inner arch shape is formed on the upper mold half and the outer arch plane 6a on the lower, receiving the connector pins Injection mold-half.
- the formation of the insertion aid arrangement as double arches, intertwined are allowed to use a slide-free one Injection mold.
- Such slide-free injection molds are cheaper to manufacture and have a longer service life. The arrangement thus helps to reduce manufacturing costs of plug bridges significantly.
- the molded connector pins can then be used with the metallic Conductors 4 are connected by the conductive metal sheets 4 riveted to the connector pin ends.
- connection cable is stripped and is now through the Insertion aid arrangement from the interlaced sheets safely and without individual strands being able to get past the outside of the sleeves, led into the conductor end receiving sleeves 5. Then be the conductor end sleeves crimped.
- the insertion aid arrangement according to the invention it is possible to use the insertion aid arrangement according to the invention to be arranged directly above the connector pins, if these are provided for immediate strand pick-up.
Landscapes
- Connector Housings Or Holding Contact Members (AREA)
Abstract
Description
- Figur 1:
- eine schematische Ansicht eines ersten Ausführungsbeispiels der vorliegenden Erfindung in perspektivischer, teilgeschnittener Ansicht;
- Figur 2:
- das Ausführungsbeispiel von Figur 1 im Schnitt;
- Figur 2a:
- eine Detailansicht von Figur 2;
- Figur 3:
- das Ausführungsbeispiel von Figur 1 mit aufgesetztem Deckel in perspektivischer, teilgeschnittener Ansicht;
- Figur 4:
- das Ausführungsbeispiel von Figur 1 mit aufgesetztem Deckel im Schnitt;
- Figur 5:
- eine perspektivische Ansicht der Steckerbrückenhülse von Figur 1.
Zunächst werden die Metallteile 3,4 separat hergestellt und gussfertig vereinzelt bereit gehalten. Dann werden die Stekkerstifte 3 in einer Spritzgussform ausgerichtet und mit Spritzgussmasse zur Herstellung des Spritzgussbasisbereiches 2 umspritzt. Dies geschieht in einer Spritzgussform, die zugleich einstückig die Bögen 6a, 6b spritzt.
Claims (14)
- Steckerbrücke mit wenigstens einer Leiterendenaufnahmehülse und einer Einführhilfenanordnung aus Spritzgussmaterial, dadurch gekennzeichnet, dass die Einführhilfenanordnung gegeneinander verschränkte Bögen umfasst, deren Bogenwände zur Leiterendenaufnahmehülse hin zulaufend abgeschrägt sind.
- Steckerbrücke nach dem vorhergehenden Anspruch, dadurch gekennzeichnet, dass die Einführhilfenanordnung aus zwei gegeneinander verschränkten Bögen je Hülse gebildet ist.
- Steckerbrücke nach dem vorhergehenden Anspruch, dadurch gekennzeichnet, dass die Bögen allgemein U-förmig sind.
- Steckerbrücke nach dem vorhergehenden Anspruch, dadurch gekennzeichnet, dass die Schenkel der Bögen allgemein parallel zueinander angeordnet sind.
- Steckerbrücke nach dem vorhergehenden Anspruch, dadurch gekennzeichnet, dass mehrere Leiterendenaufnahmehülsen nebeneinander angeordnet und bei diesen jeweilige Einführhilfenanordnungen vorgesehen sind.
- Steckerbrücke nach den Ansprüchen 4 und 5, dadurch gekennzeichnet, dass die Schenkel der Bögen allgemein parallel zueinander ausgerichtet sind.
- Steckerbrücke nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass der Bogenradius hülsennah kleiner als die lichte Hülsenweite ist.
- Steckerbrücke nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass der Bogenradius hülsenabgewandt größer als der Hülsenaußendurchmesser ist und bevorzugt etwa das 1,2-fache der lichten Hülsenweite beträgt.
- Steckerbrücke nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Steckerbrücke mit zumindest einer Einführhilfenanordnung einstückig gebildet ist.
- Steckerbrücke nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass ein Deckel vorgesehen ist, wobei zumindest ein erster Bogen am Deckel und zumindest ein mit dem ersten Bogen verschränkter zweiter Bogen an einem Basisteil vorgesehen ist, auf welchem der Deckel anzubringen ist.
- Steckerbrücke nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Leiterendenaufnahmehülse als Krimphülse gestaltet ist.
- Steckerbrücke nach dem vorhergehenden Anspruch, dadurch gekennzeichnet, dass der Einführhilfenanordnung wenigstens einseitig eine Abdeckung zugeordnet ist, die über die Krimphülse ragt.
- Steckerbrücke nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Abdeckung eine zum Verkrimpen mit der Krimphülse ausreichende Flexibilität aufweist.
- Spritzgussform zur Herstellung einer Steckerbrücke nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass der Bogenwand-Spritzbereich schieberfrei gestaltet ist.
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10035455 | 2000-07-19 | ||
DE10035455 | 2000-07-19 | ||
DE10036472A DE10036472C1 (de) | 2000-07-19 | 2000-07-25 | Einführhilfenanordnung |
DE10036472 | 2000-07-25 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1174961A2 true EP1174961A2 (de) | 2002-01-23 |
EP1174961A3 EP1174961A3 (de) | 2005-08-31 |
EP1174961B1 EP1174961B1 (de) | 2007-09-05 |
Family
ID=26006464
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20010115166 Expired - Lifetime EP1174961B1 (de) | 2000-07-19 | 2001-06-22 | Steckerbrücke mit einer Einführhilfeanordnung für eine Leiter |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP1174961B1 (de) |
DE (1) | DE50112948D1 (de) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102014007142A1 (de) | 2014-05-15 | 2015-11-19 | Thomas Waible | Steckerbrücke für einen Netzstecker |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3839011A1 (de) * | 1988-11-18 | 1990-05-23 | Taller Gmbh | Steckerbruecke fuer einen elektrischen geraetestecker mit mindestens einem phasen- und einem nulleiterstift |
EP0521190A1 (de) * | 1991-06-29 | 1993-01-07 | Taller GmbH | Steckerbrücke für einen Schutzkontaktstecker eines elektrischen Gerätes |
DE4229812C1 (de) * | 1992-09-07 | 1994-03-17 | Taller Gmbh | Steckerbrücke für einen elektrischen Gerätestecker |
-
2001
- 2001-06-22 EP EP20010115166 patent/EP1174961B1/de not_active Expired - Lifetime
- 2001-06-22 DE DE50112948T patent/DE50112948D1/de not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3839011A1 (de) * | 1988-11-18 | 1990-05-23 | Taller Gmbh | Steckerbruecke fuer einen elektrischen geraetestecker mit mindestens einem phasen- und einem nulleiterstift |
EP0521190A1 (de) * | 1991-06-29 | 1993-01-07 | Taller GmbH | Steckerbrücke für einen Schutzkontaktstecker eines elektrischen Gerätes |
DE4229812C1 (de) * | 1992-09-07 | 1994-03-17 | Taller Gmbh | Steckerbrücke für einen elektrischen Gerätestecker |
Also Published As
Publication number | Publication date |
---|---|
EP1174961B1 (de) | 2007-09-05 |
DE50112948D1 (de) | 2007-10-18 |
EP1174961A3 (de) | 2005-08-31 |
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