EP1130181B1 - Keramischer Formstein - Google Patents
Keramischer Formstein Download PDFInfo
- Publication number
- EP1130181B1 EP1130181B1 EP01104087A EP01104087A EP1130181B1 EP 1130181 B1 EP1130181 B1 EP 1130181B1 EP 01104087 A EP01104087 A EP 01104087A EP 01104087 A EP01104087 A EP 01104087A EP 1130181 B1 EP1130181 B1 EP 1130181B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- wall
- shaped
- forming
- leg
- parallel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000011449 brick Substances 0.000 title claims 15
- 239000000919 ceramic Substances 0.000 claims abstract description 10
- 238000010304 firing Methods 0.000 claims description 5
- 239000011810 insulating material Substances 0.000 claims 2
- 239000004575 stone Substances 0.000 description 46
- 210000002414 leg Anatomy 0.000 description 33
- 238000009415 formwork Methods 0.000 description 6
- 239000000835 fiber Substances 0.000 description 4
- 238000009413 insulation Methods 0.000 description 3
- 210000001503 joint Anatomy 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 210000000689 upper leg Anatomy 0.000 description 1
- 235000019354 vermiculite Nutrition 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/04—Casings; Linings; Walls; Roofs characterised by the form, e.g. shape of the bricks or blocks used
- F27D1/06—Composite bricks or blocks, e.g. panels, modules
- F27D1/063—Individual composite bricks or blocks
- F27D1/066—Individual composite bricks or blocks made from hollow bricks filled up with another material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2/14—Walls having cavities in, but not between, the elements, i.e. each cavity being enclosed by at least four sides forming part of one single element
- E04B2/22—Walls having cavities in, but not between, the elements, i.e. each cavity being enclosed by at least four sides forming part of one single element using elements having a general shape differing from that of a parallelepiped
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/04—Casings; Linings; Walls; Roofs characterised by the form, e.g. shape of the bricks or blocks used
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/12—Travelling or movable supports or containers for the charge
- F27D3/123—Furnace cars
Definitions
- the invention relates to a ceramic shaped stone, in particular as a curb for kiln cars, according to the preamble of claim 1 and one such form stones formed formwork and a kiln with Sidewalls made of such shaped stones.
- Shaped stones are essentially U-shaped, with the two parallel legs extend laterally towards the inside of the kiln during the Cross leg forms the outer wall.
- the well-known shaped stones on the side a recess on one side and on the opposite Side a bulge, so that they interlock with each other arranged can.
- There are special for shaping the corners of the edge of the kiln Cornerstones are necessary that connect the normal curbs.
- the expansion joint is made of an insulating fleece between the shaped stones and the one cast into the interior of the kiln Concrete must be provided, as the fleece is along the inside the parallel leg in each interior formed between them U-shaped curbs must be wavy. So it will a relatively large amount of expansion joint fiber fleece is required.
- DE 196 33 707 A1 shows ceramic shaped blocks for a dry wall system, which are partially U-shaped. However, these stones show no recesses for receiving the legs of a neighboring one Form stones on, but the form stones are also in arrangement in a straight butt joint and are attached by side Tension claws connected.
- US Pat. No. 4,206,577 also shows a ceramic cladding Shaped stones, which are however trough-shaped or trough-shaped and via lateral recesses and projections by 180 ° to each other staggered. The formation of corners is with these shaped stones however not possible. In addition, the stones tend to drop because of your The top of the tub is completely closed to form thermal or stress cracks that can destroy the stones.
- the invention addresses the problem of having a ceramic molded block to create improved properties that can be used universally and in particular as a Brennwagenrandstein facilitates the construction of Brennwagen.
- the shaped block according to the invention is not only suitable for the production of Brennwagen, but can be used for different types of formwork and linings such as also the interior lining of combustion chambers and Ovens.
- the shaped block 1 shown in FIGS. 1 to 3 consists of two parallel legs 2,3, which form an outer wall 4 and an inner wall 5 and are connected to each other by a cross leg 6.
- the cross leg 6 forms a side wall 7.
- the inner wall 5 and the side wall 7 each have a recess 8, 9, the width 10 of the width 11 of the free end 12 of the parallel leg 2 corresponds.
- the parallel leg 3 forming the inner wall 5 joins together not hindered by shaped stones 1, is the one forming the outer wall 4 Parallel leg 2 longer than the other parallel leg 3.
- This excess length preferably corresponds at least to the depth of the recesses 8, 9, so the other parallel leg 3 does not strike the following shaped block 1.
- Almost continuous even in the corner areas of the formwork inside surface can preferably be achieved by shaped stones 1, the the inner wall 5 forming parallel leg 3 at least as long as that Total width B of the shaped block 1 between the outer sides of the parallel leg Is 2.3.
- a firing car is shown schematically, the using is made of shaped blocks 1 corresponding to FIGS. 1 to 3.
- the shaped stones 1 on a kiln floor 13 along the outer Edge arranged so that they form the side walls of the kiln car.
- the thickness of the Expansion joint 24 is, however, less than the depth of the recess 9, so that the Interlocking shaped stones 1.
- the central cavity created within the side walls of the kiln 14 is poured with concrete, not shown. At the top is the Brennwagen with not shown in Fig. 4 for the sake of clarity Cover plates 15 closed.
- the side cover plates 15 ' have on its underside projections on the inner walls 5 of the shaped blocks Strike 1. It is a further advantage of the shaped stones according to the invention 1 that they so through their parallel walls forming the inner walls 5 3 already offer an elongated stop for the cover plates 15 '. This eliminates the complicated design of conventional shaped stones, where the parallel legs were lower than the cross leg and the inside of the cross leg the stop for the cover plates formed.
- the shaped blocks 1 are raised by a Edge 16 of the Brennwagenêt 13 stabilized.
- the edge 16 carries Additional stabilizing support stones 17 on the transverse sides of the kiln.
- the shaped blocks 1 on the underside of the the parallel wall 2 forming the outer wall 4 and / or on which the side walls 7 forming cross leg 6, have cutouts 18, 19, which extend over the entire length of the respective leg 2.6 and in 2 and 3 are shown in more detail.
- a formwork for example, as shown the side walls of a Brennwagen forms, can be particularly from the shaped blocks 1 of the invention build up well by the between the parallel legs 2,3, Cross leg 6 and a leg 6.3 of a following shaped block 1 each trained cavities are filled with a filler.
- This one Cavities always have a defined size, preferably prefabricated ones Insulating modules 22 made of insulating fiber are used, which are only in the cavities must be used.
- the insulation modules 22 can in standardized heights are present, so that only 1 for different shaped stones little different insulation modules 22 must be kept. When a or several insulating modules 22 do not completely cover the height of the shaped block 1 fill in, the height difference in advance by a pourable 23 from pourable Insulation material to be balanced.
- the insulation modules 22 and the insert 23 can be placed on the respective Shaped stone 1 matched measuring cup are included, the measuring the required amount of dumping per molded block 1 facilitated.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Electromagnetism (AREA)
- Physics & Mathematics (AREA)
- Structural Engineering (AREA)
- Road Paving Structures (AREA)
- Finishing Walls (AREA)
- Insulating Bodies (AREA)
- Compositions Of Oxide Ceramics (AREA)
- Insulators (AREA)
Description
- Fig. 1
- eine Draufsicht auf einen erfindungsgemäßen Formstein,
- Fig. 2
- eine Ansicht aus Richtung II auf den Gegenstand in Fig. 1,
- Fig. 3
- eine Ansicht aus Richtung III auf den Gegenstand in Fig. 1,
- Fig. 4
- eine Draufsicht auf einen mit erfindungsgemäßen Formsteinen gebildeten Brennwagen,
- Fig. 5
- einen Querschnitt entlang der Linie V - V in Fig. 4,
- Fig. 6
- einen Längsschnitt entlang der Linie VI - VI in Fig. 4,
- Fig. 7
- eine Draufsicht auf einen mit erfindungsgemäßen Formsteinen einer anderen Ausführungsform gebildeten Brennwagen,
- Fig. 8
- einen Querschnitt entlang der Linie VIII - VIII in Fig. 7 und
- Fig. 9
- einen Längsschnitt entlang der Linie IX - IX in Fig. 7.
Claims (12)
- Keramischer Formstein, insbesondere Brennwagenrandstein, der im wesentlichen eine U-Form mit zwei Parallelschenkeln und einem diese verbindenden Querschenkel aufweist, dadurch gekennzeichnet, daß die Parallelschenkel (2,3) eine Innen- (5) und eine Außenwandung (4) und der Querschenkel (6) eine Seitenwandung (7) ausbilden, die Seitenwandung (7) und die Innenwandung (5) je eine Ausnehmung (8,9) von zumindest der Breite (11) des freien Endes (12) des die Außenwandung (4) bildenden Parallelschenkels (2) aufweisen und der die Außenwandung (4) bildende Parallelschenkel (2) länger als der die Innenwandung (5) bildende Parallelschenkel (3) ist.
- Formstein nach Anspruch 1, dadurch gekennzeichnet, daß die Breite (10) der Ausnehmungen (8,9) der Seitenwandung (7) und der Innenwandung (5) gleich oder geringfügig größer als die Breite (11) des freien Endes (12) des die Außenwandung (4) bildenden Parallelschenkels (2) ist.
- Formstein nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß der die Außenwandung (4) bildende Parallelschenkel (2) den die Innenwandung (5) bildenden Parallelschenkel (3) um zumindest die Tiefe der Ausnehmungen (8,9) der Seitenwandung (7) und der Innenwandung (5) überragt.
- Formstein nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, daß der die Innenwandung (5) bildende Parallelschenkel (3) schmaler als der die Außenwandung (4) bildende Parallelschenkel (2) ist.
- Formstein nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, daß der die Innenwandung (5) bildende Parallelschenkel (3) zumindest so lang wie die Breite (B) des Formsteins (1) zwischen den Außenseiten der Parallelschenkel (2,3) ist.
- Formstein nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, daß die Außenwandung (4) eine sich untenseitig über die ganze Länge dieses Parallelschenkels (2) erstreckende Aussparung (18) aufweist.
- Formstein nach einem der Ansprüche 1 bis 6, dadurch gekennzeichnet, daß die Seitenwandung (7) eine sich untenseitig über ihre Länge erstreckende Aussparung (19) aufweist.
- Formstein nach einem der Ansprüche 1 bis 7, dadurch gekennzeichnet, daß der die Außenwandung (4) bildende Parallelschenkel (2) und/oder der Querschenkel (6) über die gesamte Länge eine von der Oberseite nach außen abfallende Aussparung (20) aufweist.
- Verschalung aus Formsteinen nach einem der Ansprüche 1 bis 8, dadurch gekennzeichnet, daß die zwischen den Parallelschenkeln (2,3) und dem Querschenkel (6) jeden Formsteins (1) gebildeten Hohlräume mit Isoliermodulen (22) aus Isoliermaterial gefüllt sind.
- Verschalung nach Anspruch 9, dadurch gekennzeichnet, daß die Isoliermodule (22) in standarisierten Höhen ausgeführt sind.
- Verschalung nach Anspruch 10, dadurch gekennzeichnet, daß eine eventuelle Höhendifferenz zwischen den Isoliermodulen (22) und den Formsteinen (1) durch eine Einschütte (23) aus körnigem Isoliermaterial ausgeglichen ist.
- Brennwagen mit Seitenwänden aus Formsteinen nach einem der Ansprüche 1 bis 8 oder einer Verschalung nach einem der Ansprüche 9 bis 11.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10009455 | 2000-02-29 | ||
| DE10009455A DE10009455C2 (de) | 2000-02-29 | 2000-02-29 | Keramischer Formstein |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1130181A1 EP1130181A1 (de) | 2001-09-05 |
| EP1130181B1 true EP1130181B1 (de) | 2004-09-01 |
Family
ID=7632780
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP01104087A Expired - Lifetime EP1130181B1 (de) | 2000-02-29 | 2001-02-21 | Keramischer Formstein |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP1130181B1 (de) |
| AT (1) | ATE275225T1 (de) |
| DE (2) | DE10009455C2 (de) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101297171B (zh) * | 2005-11-01 | 2010-12-15 | 光洋热系统株式会社 | 炉壁构成组件 |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2394774A1 (fr) * | 1977-06-17 | 1979-01-12 | Produits Refractaires | Element de garnissage refractaire pour four ou analogue |
| GB2088433A (en) * | 1980-11-25 | 1982-06-09 | Newlay Concretes Ltd | Hollow Building Block |
| GB9420443D0 (en) * | 1994-10-11 | 1994-11-23 | Groom Bryan Ltd | Heat insulating apparatus |
| DE19633707C2 (de) * | 1996-08-21 | 2001-02-15 | Paul Kramer | Trockenmauer-System |
-
2000
- 2000-02-29 DE DE10009455A patent/DE10009455C2/de not_active Expired - Fee Related
-
2001
- 2001-02-21 AT AT01104087T patent/ATE275225T1/de not_active IP Right Cessation
- 2001-02-21 DE DE50103432T patent/DE50103432D1/de not_active Expired - Lifetime
- 2001-02-21 EP EP01104087A patent/EP1130181B1/de not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101297171B (zh) * | 2005-11-01 | 2010-12-15 | 光洋热系统株式会社 | 炉壁构成组件 |
Also Published As
| Publication number | Publication date |
|---|---|
| DE10009455A1 (de) | 2001-09-27 |
| EP1130181A1 (de) | 2001-09-05 |
| DE50103432D1 (de) | 2004-10-07 |
| DE10009455C2 (de) | 2002-10-17 |
| ATE275225T1 (de) | 2004-09-15 |
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