EP1107398B1 - Anschlussstellen für elektrische Geräte oder Baugruppenelemente - Google Patents

Anschlussstellen für elektrische Geräte oder Baugruppenelemente Download PDF

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Publication number
EP1107398B1
EP1107398B1 EP01102209A EP01102209A EP1107398B1 EP 1107398 B1 EP1107398 B1 EP 1107398B1 EP 01102209 A EP01102209 A EP 01102209A EP 01102209 A EP01102209 A EP 01102209A EP 1107398 B1 EP1107398 B1 EP 1107398B1
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EP
European Patent Office
Prior art keywords
slot
connection point
extension
point according
groove
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP01102209A
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German (de)
English (en)
French (fr)
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EP1107398A2 (de
EP1107398A3 (de
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Vossloh Schwabe Deutschland GmbH
Original Assignee
Vossloh Schwabe Elektronik GmbH
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Application filed by Vossloh Schwabe Elektronik GmbH filed Critical Vossloh Schwabe Elektronik GmbH
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Publication of EP1107398A3 publication Critical patent/EP1107398A3/de
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/01—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for connecting unstripped conductors to contact members having insulation cutting edges
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49124—On flat or curved insulated base, e.g., printed circuit, etc.
    • Y10T29/49147—Assembling terminal to base
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49169—Assembling electrical component directly to terminal or elongated conductor
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49174—Assembling terminal to elongated conductor
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49174—Assembling terminal to elongated conductor
    • Y10T29/49181—Assembling terminal to elongated conductor by deforming
    • Y10T29/49185—Assembling terminal to elongated conductor by deforming of terminal
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49194—Assembling elongated conductors, e.g., splicing, etc.
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/51—Plural diverse manufacturing apparatus including means for metal shaping or assembling
    • Y10T29/5136—Separate tool stations for selective or successive operation on work
    • Y10T29/5137—Separate tool stations for selective or successive operation on work including assembling or disassembling station
    • Y10T29/5143—Separate tool stations for selective or successive operation on work including assembling or disassembling station and means to machine product
    • Y10T29/5145—Separate tool stations for selective or successive operation on work including assembling or disassembling station and means to machine product to sever product to length
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/51—Plural diverse manufacturing apparatus including means for metal shaping or assembling
    • Y10T29/5147—Plural diverse manufacturing apparatus including means for metal shaping or assembling including composite tool
    • Y10T29/5148—Plural diverse manufacturing apparatus including means for metal shaping or assembling including composite tool including severing means
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/51—Plural diverse manufacturing apparatus including means for metal shaping or assembling
    • Y10T29/5187—Wire working
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/51—Plural diverse manufacturing apparatus including means for metal shaping or assembling
    • Y10T29/5193—Electrical connector or terminal
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/5313—Means to assemble electrical device
    • Y10T29/532—Conductor
    • Y10T29/53209—Terminal or connector
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/5313—Means to assemble electrical device
    • Y10T29/532—Conductor
    • Y10T29/53243—Multiple, independent conductors

Definitions

  • the invention relates to electrical connection points Devices or assembly elements.
  • From DE 42 18 761 A1 (corresponding to US Pat. No. 5,515 606) is a method of wiring connection points electrical devices or assembly units known that with a high degree of rationalization through operational security and the extensive avoidance of errors distinguished.
  • the procedure is generally applicable and in particular also for wiring electrical Luminaires can be used. It ensures a rational complete automation of electrical wiring Devices and assembly elements and allows to pre-assembled Lines and partial or full cable harnesses too dispense because there is a direct installation of the lines in the device or the component element.
  • the process is controlled with the help of mechanical Cable laying equipment carried out in such a way that first a pre-assembled electrical device or Module element with fixed connection points provided and then by a relative movement between the pre-assembled device or assembly element and the line laying means a first connection point in the work area of the pipe laying equipment brought and positioned relative to these in the correct position becomes.
  • This is done using the cable laying equipment End of a line fed endlessly into this Contact zone of the first junction introduced and making an electrical contact on it Connection point fixed.
  • By another relative movement along a predetermined path between the pre-assembled electrical device or assembly element and the line laying means is under laying the Line successively every further connection point in brought the working area of the line laying means and positioned relative to these in the correct position.
  • the cable laying means at least give relative movements one the line route between the two respective connection points corresponding length of them endlessly fed line.
  • the endlessly fed Lead is from the line laying means at everyone Connection point inserted in a contact zone and under Establish an electrical contact at this connection point fixed, which means that at these junctions through-wiring takes place.
  • the line laid in this way is then at the end of the Routing route in areas corresponding to this Cut off junction.
  • the cut off At the same time, the end of the cable is touch-proof at the connection point secures.
  • Cable laying equipment used have a laying tool on that protruding with a on a case arranged laying finger is formed, in which a Cable routing channel is included and the controlled Feed means for the line are assigned.
  • the laying tool is opened, for example, by an industrial robot a preprogrammed cable routing moves and on the connection point to be contacted.
  • the contact zone of this junction is with an insulation displacement contact formed in the insulation displacement slot the line to be contacted from the line laying tool is pushed in.
  • connection points are designed such that they each contain the contacting zone comprise having a housing made of insulating material at least one open slot for one Line and at least one arranged in the housing IDC contact with one on the insertion slot aligned IDC slot towards the insertion side exhibit.
  • the insulation displacement contact is in it surrounding housing parts touch-proof.
  • a line receiving Extension in the form of a slot or groove-like Well, the width of which is greater than that The width of the insertion slot and its dimensions are dimensioned such that a near the insulation displacement contact free end located in the Insulation displacement contact in contact-protected line included in this slot or groove-like extension can be.
  • the slot-like or groove-like extension is matched to the dimensions of the laying finger and the pressure element of the laying tool of the line laying means, so that it can fulfill a double task: On the one hand, it receives the cut end of the line at the last connection point of the line laying path so that its bare conductor end cannot be reached from the outside by the standardized test finger; on the other hand, however, it acts as a guide element for the laying finger of the laying tool when positioning the laying tool over the connection point and when the line is pressed into the insulation displacement slot of the insulation displacement contact by the pressure member.
  • connection point points to the solution of this task according to the invention the features of claim 1.
  • connection point is also for cable laying procedures suitable where the laying finger when contacting the pipe, outside of which the outer dimensions of the housing part of the connection means determining the connection point remains.
  • the line is properly inserted into the insulation displacement slot the insulation displacement contact pressed in, one Management of both the line laying means and - if required - a pre-fixation and positioning of the Cable when inserting into the insertion slot of the connection point possible are.
  • connection points the contacting zones of which contain insulation displacement contacts, are known per se in a wide variety of embodiments.
  • DE 32 36 868 A1 may be mentioned as an example of this, the connection points of which allow a cut-off end of the conductor to be protected against accidental contact, but are designed overall so that they do not fit into a grid dimension.
  • the method of direct wiring electrical Devices and assembly elements can advantageously be used for Wiring of lights can be used, as in the DE 42 18 741 A1 is explained. It is from a pre-assembled Luminaire box from which to operate the Electrical discharge elements required for gas discharge lamps contains long-term according to a given site plan are firmly attached to the bottom of the box and from those in FIGS. 1,2 only an electrical ballast 1, which is illustrated with the invention designed connection points is formed. These junctions 2 are all based on the same basic principle with a contact zone based on insulation displacement technology designed. Their training is exemplary in detail 2 to 5 can be seen from which the principle to be explained.
  • connection point 2 is made of insulating material (Plastic) existing housing 4 of a clamping means,
  • a connecting terminal formed, the single pole or, as shown in FIG. 2, bipolar or else can be multi-pole, as shown in FIG. 3.
  • the insulating housing 4 is essentially cuboid in FIG. 2 and below with a fastener in shape provided a bracket 5 with which it is on a bent up cut tab 6 of a base plate 7 of the ballast 1 is attached.
  • Each contacting zone is a metallic insulation displacement contact 11 transverse to the longitudinal extent of the walls 9, 10 arranged arranged in a known manner Insulation displacement slot 12, which to the Line insertion side opens, the top in Fig. 2 of the housing 4.
  • the one not shown in Way with the winding of the ballast 1 electrically Conductively connected lamellar or tab-shaped Insulation displacement contact 11 is at its opposite Narrow sides in parallel grooves 13 in the associated Walls 9, 10 added with play, such that the IDC slot 12 delimiting leg of the IDC contact 11 when pressing in to be contacted Dodge line elastically.
  • Both sides of the insulation displacement contact 11 are connected to the two side walls 9, 10 inside rib-like or strip-like Projections 14 formed, each in pairs opposite each other and each have a cable entry slot 15 limit that open to the introductory string and has a substantially U-shaped shape.
  • the rib-like or strip-like projections 14 are in seen the walls 9, 10, at a distance from that Insulation displacement contact 11; they also form the side Limitation of the contact zone 3, which is thus in a Chamber of substantially rectangular cross-sectional shape is included.
  • each junction 2 close on both sides two slot-like or groove-like depressions, the extensions the insertion slots 15 form and to the Front or rear of the housing 4 and to the cable entry side open up.
  • the slot-like or groove-like Extensions 16, the insertion slots 15 and the IDC slot 12 are each in a common Plane of symmetry, which is indicated in Fig. 5 at 17.
  • the Depth of extensions 16 is in this embodiment slightly larger than that of the insertion slots 15, which, as can be seen from FIGS. 3 and 4, essentially is equal to the depth of the insulation displacement slots 12.
  • each of the slit or groove-like extensions 16 is chosen so that the end one in the insulation displacement slot according to FIG. 21, for example 12 of the insulation displacement contact 11 of the respective Junction contacted line 20 in the extension 16 is kept safe from touch. It means that the "standard test finger" when testing for touch safety not up to the free bare end of the in the Close to the insulation displacement contact 11 cut line 20 can penetrate.
  • the width of the depressions 16 on the outer diameter of the insulation to be contacted Line 20 tuned; it is, as for example Fig. 21, 22 show only slightly larger than this outer diameter, but can also be the same or even be slightly smaller than this outer diameter.
  • the Width of the insertion slots 15 is in any case such that they somewhat smaller or at most essentially the same Outside diameter of the insulation to be contacted Line 20 is so that they are elastically compressed Isolation held and thus strain relieved or but is led at least sideways.
  • connection points 2 i.e. the lateral distance between the centers of adjacent insulation displacement slots is achieved by minimizing the wall thickness Side walls 9, 10, the cutting contact width, the width of the slot or groove-like extensions 16, etc. one small predetermined rest of z. B. 3.5 mm accordingly educated.
  • the whole connection point corresponds to their latitude and longitude, and possibly also in their depth dimension a predetermined grid dimension, the minimum size due to the requirements of at least clearances and creepage distances to be observed.
  • the slit or groove-like depressions or reductions 16 can at their of the insulation displacement contact 11 remote end faces each to the Recess-delimiting walls 9, 10 molded onto one another have opposite rib-like projections 22, as illustrated, for example, in FIGS. 8, 14 and 17 to 19 is.
  • open-edge receiving slots 23 for line 20 which on the insertion side with provided on the outside to widen insertion chamfers 19 are and their width is usually smaller or at most equal to the outer diameter of the insulation to be contacted Line 20 is dimensioned. That way the contacted line 20 also on this from the insertion slot 15 removed point held tensile, whereby at the same time an outer closure of the recess 16 inserted line is reached.
  • the insertion and the receiving slots need 15, 23 not to have a constant width over their depth. It is often convenient to use the rib-like or strip-like Place projections 14 and 22 over the groove depth, such that, for example, in the vicinity of the groove bottom a smaller width and thus a stronger clamping for the pressed line. This area decreased Weice is for the insertion slots 15 in the 3 at 15a.
  • Both Embodiments according to FIGS. 6, 12 and 15 are the Areas of reduced slot width in the receiving slots 23 between each other in pairs Retention lugs 24 present.
  • the retention lugs 24 are on the rib-like or strip-like projections 22 in Molded on distance from the slot bottom; they have one tapered profile shape towards the slot floor on and are formed with retention shoulders 25, which an unintentional release of one in the respective Prevent receiving slot from pressed line 20.
  • Appropriate measures can also be taken on the insertion slots 15 delimiting rib-like or strip-like Projections 14 may be provided. Otherwise extend the rib-like or strip-like projections 14 and 22 the air and creepage distances so that they further minimize the Dimensions of the connection point when fitting into the Allow grid size.
  • the insulation displacement contacts 11 no longer, as in Fig. 5, 19 shown as a simple flat leaflet train, but profiled in cross section shape. Examples of this are shown in FIGS. 17, 18 illustrated. 17 in the embodiment of FIG the insulation displacement contact 11a in cross section U-shaped and in the contact zone 3 on one side by molded Ribs 26 on the side walls 9, 10 of the junction in the an axial direction while the fixation in the other axial direction through the rib-like or strip-like Projections 14 of the insertion slot 15 happens.
  • the insulation displacement contact is 11b S-shaped in cross section. He is supported in the axial direction of the extensions 16 on both sides of the delimiting the insertion slots 15 rib-like or strip-like projections 14.
  • connection points are also conceivable for which are adjacent to the insulation displacement contact 11 Insertion slot 15 only on one side to the Leading click or groove-like extension on the outside of the housing 16 connects.
  • the one described below Wiring procedures also allow the connection points to train so that one of the groove or slot-like Wells 16 on their of the insulation displacement contact 11 remote end face by a molded End wall 27 is closed, as is shown in FIGS. 7, 8 is shown.
  • Such a junction is special for use at the beginning or end of the line suitable.
  • the end wall 27 also in the form of a thin spray skin or mic predetermined breaking lines or the like can be designed so that when you press line 20 into the extension 16 can be broken out. You can also use both extensions 16 of junction 2 with correspondingly break-out Be provided end walls.
  • FIG. 9 to 11 illustrates.
  • the side walls 9, 10 in the vicinity of the housing end walls molded on the inside elastically pivotable wing 28, the arranged overlapping each other and on the insertion side are each provided with an insertion slope 29.
  • the Pressing a Leicung 20 into the respective slot or groove-like extension 16 give way to the wings 26 elastically to the side, being inside the side walls 9, 10 put on and in the soft insulation material of the cable press in so that they are an additional one Form strain relief.
  • the line installation means has a housing 30 attached to an industrial robot or attached to a portal handling device that allows the line installation means in terms of a standby position, to be wired to the programmed device To move cable routing.
  • DE 42 18 741 A1 US Pat. No. 5,515,606
  • a vertical one Line laying finger 31 arranged, its substantially rectangular cross-sectional shape at 32 for example in Fig. 20 is indicated.
  • the laying finger rounded below 31 contains a cable routing channel 33, which then to a straight piece of canal near the lower end of the laying finger 31 is curved by 90 ° and in a flat side surface 34 of the laying finger 31 with a line outlet opening 35 at a short distance opens from the bottom side 36 of the laying finger 31.
  • the Cable routing channel 33 takes place in the housing 30
  • a guide tube one out of two at 34 (Fig. 1) indicated pairs of tape rolls and looped around it endless drive belts 35 existing belt drive is assigned for line 20, which is in the range of Housing 30 only indicated by a dashed line is.
  • the belt drive is a measuring system for that Line 20 upstream of which only one measuring wheel 70 is indicated.
  • the training of this belt drive is known and therefore not explained further. So far also referred to DE 42 18 741 A1 (US Pat. No. 5,515,606).
  • the belt drive allows that from a supply roll endlessly fed line 20 in synchronization with to promote the movement of the laying finger 31, that the line emerging from the outlet opening 35 voltage-free between the connection points to be contacted is relocated.
  • An image processing system attached to the housing 30 360 forms 370 with its image recording device Position sensor, which allow the laying finger 31 when Actuation of a junction 2 exactly in the correct position relative to position this.
  • a pressure stamp Pressure member 37 (Fig. 20, 21) vertically displaceably supported, that with its own actuator 380 in the housing 30 (Fig. 1) isc coupled, which allows it Pressure member 37 program-controlled relative to the laying finger 31 to move vertically.
  • Pressure member 37 On its side surface 34 of the pressure member 3 adjacent side is Pressure member 37 designed to act as a cutting means.
  • the knife blade 38 is narrower than the laying finger 31 and points only a small thickness, as shown, for example, in FIG. 20 can be seen.
  • the downward face of the pressure member 37 is with a running along its length symmetrical fillet 40 part-circular cross-sectional shape provided, the radius of the outer diameter of the contacting line 20 is adapted. This will achieved that from the outlet opening 345 horizontally exiting line piece taken from the groove 40 and is guided laterally in this.
  • the knife blade 38 is with its cutting edge 390 opposite the fillet 40 light. reset to a possible sharp edge and an undesirable resistance in line promotion to avoid.
  • the pressure member 37 has one in its lower part essentially rectangular, laterally delimited Shape up, being its wall thickness or maximum Thickness not much larger than the outside diameter of the Isolation of the line 20 to be contacted. It is on its two opposite broad sides with parallel, profile grooves facing each other in pairs 42, 43 provided that go through to the lower end face and two in a common plane of symmetry 45 (FIG. 25) horizontal web-like, narrow pressure surface sections 46, 47 limit laterally, the width of each width an insulation displacement slot 12 is adapted. she is in in any case smaller than the diameter of the conductor contacting line 20.
  • the two pressure surface sections 46, 47 are of equal length and in a mutual Distance arranged on the grid dimension of the junction is coordinated. As in particular from FIG.
  • the guide sections 48, 49 can on the side facing the printing surface 46 bevelled or rounded at the edges, like this is indicated at the guide sections 48.
  • Figures 21, 22 and 25 show that the wall thickness 32nd of the pressure member 37 is selected so that it is in the slot or groove-like extensions 16 of the junction 2 with side play can immerse.
  • the width of the grooves 42, 43 is the same size and to that Adjusted grid size of the connection point in such a way that as can be seen in particular from FIGS. 23 to 25, in in the an extension 16 immersing pressure member 37 die two guide sections 48, 49 of the insulation displacement slot 12 inserted pressure surface section 46 in the two insertion clicks 15 of this insulation displacement contact 11 are added during the contact zone 3 delimiting rib-like or strip-like projections 14 between the knife blade 38 and the opposite Side wall of the groove 43 lie with lateral play. In the 20 to 22 by a detent distance displaced position, the pressure member 37 is immersed in both extensions 16 one, with the pressure surface section 46 is inserted into the insulation displacement slot 12. The guide sections adjacent to the pressure surface section 46 48, 49 reach into the outside again two guide slots 15 of the contact zone 3, while the knife blade 38 on the outside next to the Housing 4 is located.
  • the pressure member 37 can therefore when immersed in the slot or groove-like extensions 16 and in the Chamber of the contact zone 3 in the connection point 2 at the same time, a precise correct positioning and positioning of the respective pressure surface section 46 or 47 to the insulation displacement slot 12 on which the contact of the line 20 to be pressed in takes place.
  • the distance between the two is an indentation zone forming pressure surface sections 46, 47 can thus be found in the junction geometry again.
  • the division edge left - middle contact edge right of the connection point 2 limiting housing parts is thus with the distance and the length of the pressure surface sections 46, 47 formed indentation zones so coordinated that a collision of the pressure member 37 with housing parts when pressing and Contacting line 20 is excluded.
  • FIGS. 20 to 24 The automatic wiring of those described at the beginning Junction points 2 by means of the above Line laying means is illustrated in FIGS. 20 to 24:
  • the pressure member 37 is through its actuator 380 with respect to the laying finger 31 in three different Positions adjustable:
  • a first position which is used to extend the Pressure member 37 and the laying finger 31 from a connection point serves, is the pressure member 37, after 22 at such a distance above the line outlet opening 35 that it is freely exposed and the laying finger 31, with the simultaneous output of the the junction contacted line 20 without hindrance through housing parts of junction 2 of this can be moved horizontally.
  • the pressure member 37 In a second position, the starting position for Contact in particular the beginning of the line and 20, the pressure member 37 is so that its pressure surface 46, 47 at least with that of the laying finger 31 adjacent pressure surface section 47 a smooth transition to the upper edge of the cable duct 33 in the area of the line outlet opening 35 of the laying finger 31 forms.
  • the knife blade 38 is set back slightly upwards, so that the knife edge 390 feeds the line 20 is not a hindrance in the way. In this position it is horizontal line piece emerging from the outlet opening 35 on the side facing away from junction 2 supported by the pressure surface 46, 47.
  • the routing finger 31 becomes the one at the beginning of the line brought to the contact point to be contacted.
  • the pressure member 37 is on the laying finger 31 in the second position (Fig. 20) transferred.
  • Line 20 will out of the laying finger until it joins their end under that of the laying finger 31 lying pressure surface section 46, i.e. the grooves 42 lies.
  • the laying finger 31 is over with the pressure member 37 the junction 2 positioned so that the Pressure surface section 46 formed first indentation zone and align the center of the contact zone 3 with each other.
  • the Parts now take the position of FIG. 20 in which the horizontal line piece lying in the groove 40 and supported by the pressure surface 46, 47 at a distance stands above the housing 4.
  • the laying finger will move 31 and the pressure member 37 down together, i.e. the laying finger 31 retains its fixed spatial assignment to the pressure member 37 during this movement.
  • the Pressure member 37 dips into connection point 2 from above while the laying finger and knife blade 38 laterally outside the housing 4 of the connection point 2 remain.
  • the pressure member 37 goes with the laid finger 31 down until line 2 in the Insulation displacement slot 12 is properly contacted (Fig. 21).
  • the pressure member 37 becomes stationary when it remains Laying finger 31, relative to laying finger 31 Move up to the first position in which it is in Distance from the housing 4 and thus the connection point stands.
  • the laying finger 31 is closed with the pressure member 37 brought the next connection point 2, the Laying finger 31 and the pressure member 37 in the starting position 20 are transferred.
  • the line 20 at a connection point go after positioning the laying finger over the junction of the laying finger 31 and that Pressure member 37 from the initial position shown in FIG. 20 in the 21 over, whereupon the pressure member 37th returns to the first position shown in FIG. 22 and the laying finger to the next connection point 2 moves.
  • the through-wired line is at 20a in Fig. 22 indicated by dashed lines.
  • the laying finger 37 is so over the junction positioned that the knife blade 38 adjacent Printing surface section 47 and the one formed by them second indentation zone with the middle of the contact zone 3 align (Fig. 23, 25).
  • the pressure member 37 then returns to the first or second position back, with which the line laying means Drive unhindered to the next junction can.
  • this extension 15 can also be front be closed, as already shown in FIGS. 6 to 11 was explained. The same applies analogously to the Conditions at the beginning of the line.
  • This frontal closure of the line beginning or end of line slot or groove-like extension 16 allowed the terminal connection points even further shorten without touch protection of the bare Endanger cable ends.
  • each Junction 2 are in the area of the insertion slots 15 delimiting rib-like or strip-like Projections 14 over the upper edge of the side walls 9, 10 preferred so that molded protruding tongue-shaped Shaped parts 14a, which with insertion bevels 19th are provided and between them an extension of the protrude the insertion slots 15 to the insertion side to let.
  • 26 to 29 is the control of the line laying means when contacting such a junction illustrated.
  • the line beginning corresponding to FIGS. 26, 27 are initially the laying finger 31 and that in the second position standing pressure member 37 so over the junction positioned that the printing surface area 46 is centered the contact zone 3 is aligned.
  • the horizontal Line piece 20 already between the tongue-shaped Moldings 14a are brought so that a pre-centering and pre-fixation of the line is achieved before the actual contact is made.
  • connection points both of the known type and in the New embodiment described here in one and the same Device can be used.
  • the perfect compatibility ensures that regardless of the type of used Connection points no hindrance in the automatic Wiring can occur.
  • Second indentation zone Both when contacting the beginning of the line as well when through-wiring and when contacting the cable end becomes the pressure member 37 with respect to the connection point 2 positioned so that the knife blade 38 is always adjacent Printing area section 47 (second indentation zone) is used.
  • the line is cut off contact time.
  • the line is then cut off by a relative movement between the laying finger 31 and the knife blade 33 such that the pressure member holds contacted line in the insulation displacement slot 12, while the laying finger 31 to the insertion side from the Extension 16 is moved out.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Connections By Means Of Piercing Elements, Nuts, Or Screws (AREA)
  • Multi-Conductor Connections (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Connections Arranged To Contact A Plurality Of Conductors (AREA)
  • Insertion, Bundling And Securing Of Wires For Electric Apparatuses (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
  • Wire Bonding (AREA)
  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
EP01102209A 1996-08-13 1997-07-02 Anschlussstellen für elektrische Geräte oder Baugruppenelemente Expired - Lifetime EP1107398B1 (de)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE19632511A DE19632511C2 (de) 1996-08-13 1996-08-13 Verdrahtungsverfahren für Anschlußstellen elektrischer Geräte oder Baugruppenelemente
DE19632511 1996-08-13
EP97110907A EP0824280B1 (de) 1996-08-13 1997-07-02 Verdrahtungsverfahren für Anschlussstellen elektrischer Geräte oder Baugruppenelemente

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
EP97110907A Division EP0824280B1 (de) 1996-08-13 1997-07-02 Verdrahtungsverfahren für Anschlussstellen elektrischer Geräte oder Baugruppenelemente

Publications (3)

Publication Number Publication Date
EP1107398A2 EP1107398A2 (de) 2001-06-13
EP1107398A3 EP1107398A3 (de) 2003-05-21
EP1107398B1 true EP1107398B1 (de) 2004-07-28

Family

ID=7802448

Family Applications (2)

Application Number Title Priority Date Filing Date
EP97110907A Expired - Lifetime EP0824280B1 (de) 1996-08-13 1997-07-02 Verdrahtungsverfahren für Anschlussstellen elektrischer Geräte oder Baugruppenelemente
EP01102209A Expired - Lifetime EP1107398B1 (de) 1996-08-13 1997-07-02 Anschlussstellen für elektrische Geräte oder Baugruppenelemente

Family Applications Before (1)

Application Number Title Priority Date Filing Date
EP97110907A Expired - Lifetime EP0824280B1 (de) 1996-08-13 1997-07-02 Verdrahtungsverfahren für Anschlussstellen elektrischer Geräte oder Baugruppenelemente

Country Status (8)

Country Link
US (3) US6353996B1 (es)
EP (2) EP0824280B1 (es)
JP (1) JP4028915B2 (es)
AT (2) ATE272258T1 (es)
DE (3) DE19632511C2 (es)
ES (2) ES2222277T3 (es)
HK (1) HK1037429A1 (es)
PT (2) PT824280E (es)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100713319B1 (ko) * 1999-05-07 2007-05-04 후루카와 덴키 고교 가부시키가이샤 배선 방법 및 배선 장치
DE10121925A1 (de) * 2001-05-05 2002-11-07 Kostal Leopold Gmbh & Co Kg Verfahren zum Ausrüsten eines Trägers mit einer elektrischen Verdrahtung sowie Montagemodul mit einer elektrischen Verdrahtung
JP5501731B2 (ja) * 2009-10-23 2014-05-28 株式会社ミツバ センサケース及びそれを用いた回転電機
CN104942560B (zh) * 2015-06-18 2018-02-16 奇瑞汽车股份有限公司 一种汽车选换挡拉线装配辅具及装配方法
CN113714785B (zh) * 2021-09-23 2022-06-17 常熟市天银机电股份有限公司 电流起动器装配装置的壳盖自动安装机构

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US3930524A (en) * 1974-10-17 1976-01-06 Tarbox John W Harness making apparatus
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Also Published As

Publication number Publication date
ES2179981T3 (es) 2003-02-01
DE59711816D1 (de) 2004-09-02
DE59708363D1 (de) 2002-11-07
JPH10126065A (ja) 1998-05-15
US7097492B2 (en) 2006-08-29
HK1037429A1 (en) 2002-02-08
DE19632511C2 (de) 2000-03-23
US7024766B2 (en) 2006-04-11
ATE225574T1 (de) 2002-10-15
EP1107398A2 (de) 2001-06-13
EP1107398A3 (de) 2003-05-21
JP4028915B2 (ja) 2008-01-09
EP0824280B1 (de) 2002-10-02
PT824280E (pt) 2003-02-28
EP0824280A3 (de) 1999-10-06
US6353996B1 (en) 2002-03-12
ATE272258T1 (de) 2004-08-15
DE19632511A1 (de) 1998-02-19
PT1107398E (pt) 2004-10-29
US20020053125A1 (en) 2002-05-09
ES2222277T3 (es) 2005-02-01
EP0824280A2 (de) 1998-02-18
US20020062559A1 (en) 2002-05-30

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