EP1102830A1 - Wassermischbares kühlschmierstoff-konzentrat - Google Patents
Wassermischbares kühlschmierstoff-konzentratInfo
- Publication number
- EP1102830A1 EP1102830A1 EP99927938A EP99927938A EP1102830A1 EP 1102830 A1 EP1102830 A1 EP 1102830A1 EP 99927938 A EP99927938 A EP 99927938A EP 99927938 A EP99927938 A EP 99927938A EP 1102830 A1 EP1102830 A1 EP 1102830A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cooling lubricant
- percent
- water
- weight
- lubricant concentrate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M173/00—Lubricating compositions containing more than 10% water
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M129/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
- C10M129/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
- C10M129/04—Hydroxy compounds
- C10M129/06—Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M129/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
- C10M129/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
- C10M129/26—Carboxylic acids; Salts thereof
- C10M129/56—Acids of unknown or incompletely defined constitution
- C10M129/60—Tall oil acids
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- C10M133/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
- C10M133/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of less than 30 atoms
- C10M133/04—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M133/06—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
- C10M133/08—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups
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- C10M133/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of less than 30 atoms
- C10M133/16—Amides; Imides
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- C10M133/38—Heterocyclic nitrogen compounds
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- C10M135/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing sulfur, selenium or tellurium
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- C10M135/10—Sulfonic acids or derivatives thereof
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- C10M145/00—Lubricating compositions characterised by the additive being a macromolecular compound containing oxygen
- C10M145/18—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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- C10M145/28—Polyoxyalkylenes of alkylene oxides containing 2 carbon atoms only
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- C10M2201/02—Water
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- C10M2201/087—Boron oxides, acids or salts
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- C10M2207/021—Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms
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- C10M2207/281—Esters of (cyclo)aliphatic monocarboxylic acids
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2227/00—Organic non-macromolecular compounds containing atoms of elements not provided for in groups C10M2203/00, C10M2207/00, C10M2211/00, C10M2215/00, C10M2219/00 or C10M2223/00 as ingredients in lubricant compositions
- C10M2227/06—Organic compounds derived from inorganic acids or metal salts
- C10M2227/063—Complexes of boron halides
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2227/00—Organic non-macromolecular compounds containing atoms of elements not provided for in groups C10M2203/00, C10M2207/00, C10M2211/00, C10M2215/00, C10M2219/00 or C10M2223/00 as ingredients in lubricant compositions
- C10M2227/06—Organic compounds derived from inorganic acids or metal salts
- C10M2227/065—Organic compounds derived from inorganic acids or metal salts derived from Ti or Zr
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2227/00—Organic non-macromolecular compounds containing atoms of elements not provided for in groups C10M2203/00, C10M2207/00, C10M2211/00, C10M2215/00, C10M2219/00 or C10M2223/00 as ingredients in lubricant compositions
- C10M2227/06—Organic compounds derived from inorganic acids or metal salts
- C10M2227/066—Organic compounds derived from inorganic acids or metal salts derived from Mo or W
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/01—Emulsions, colloids, or micelles
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2070/00—Specific manufacturing methods for lubricant compositions
- C10N2070/02—Concentrating of additives
Definitions
- the object of the invention is a water-miscible cooling lubricant concentrate which, in the water-mixed state, is distinguished both by excellent performance properties in cutting or non-cutting metalworking and by a particularly high skin tolerance.
- cooling lubricants account for almost 40% of the triggering of occupational skin diseases in the commercial sector (brochure ZH 1/467, Skin Protection in Metalworkers, Working Group of Metalworking Cooperatives, 1996).
- Cooling lubricants are used in metal cutting and metal forming to cool and lubricate workpieces. They are used in machining processes such as milling, turning, drilling and grinding as well as in non-cutting deformations such as rolling, deep drawing or cold extrusion. According to DIN 51385, a distinction is made between water-miscible and water-mixed cooling lubricants.
- water-mixed means the final state of the finished medium, usually in the form of an oil-in-water emulsion, and “water-miscible” means the cooling lubricant concentrate. Water-mixed cooling lubricants are produced by the user by mixing the concentrate with water.
- Your main task as an emulsion, solution or in a concentrated form in metalworking is cooling, lubricating and removing the material removal caused by the multitude of manufacturing operations such as turning, drilling, milling, grinding etc. away from the workpiece and tool.
- the water-mixed cooling lubricant fulfills a number of other secondary tasks, such as keeping the systems clean and protecting the machine parts against corrosion.
- the commonly used water-mixed cooling lubricants have a pH value between 8.2 and 9.4, depending on the concentration and type of cooling lubricant, which can only exceptionally be higher.
- the disadvantage here is that a high pH value lowers the skin compatibility of the cooling lubricant, because the protective acid mantle of the skin is thereby destroyed and skin problems can occur for the operator of the metal processing machine with prolonged exposure times.
- a lowering of the pH value of water-mixed cooling lubricants up to the neutral point has so far proven to be impossible, because then the high demands on the rust protection effect of water-mixed cooling lubricants can no longer be met.
- a water-miscible cooling lubricant concentrate which contains natural or synthetic mineral oils, emulsifiers, corrosion protection additives, solubilizers, preservatives, metal inhibitors and other common additives and, after dilution to a 2 to 25 percent by weight aqueous solution, a pH between 7.0 and 7.5, and additionally as a preservative and / or corrosion protection additive, a mixture of
- a carboximide a phosphoric acid ester, a triazole, a thiadiazole, an isothiazolinone, an imidazole, a guanidine, an aromatic carboxylic acid and the 3-iodo-2-propynylcarbamate and / or
- Such a cooling lubricant concentrate contains paraffinic or as natural or synthetic mineral oils naphthenic hydrocarbons, which can also be mixed in a ratio of 1: 3 to 5: 1, white oils, esters, polyisobutenes, polyvinylpyrrolidones or polyalkylene glycols. These compounds, also referred to as base oils, are generally present in the cooling lubricant concentrate in an amount of 5 to 80 percent by weight, preferably in an amount of 5 to 50 percent by weight.
- the emulsifiers are the most important in the production of the cooling lubricant concentrate according to the invention.
- anionic emulsifiers such as alkali salts of saturated or unsaturated carboxylic acids, alkali salts of sulfonates and sulfonic acids and salts of phosphoric acid esters have a very special meaning.
- nonionic emulsifiers especially fatty alcohol ethoxylates, fatty alcohol propoxylates, sugar esters, neopentyl glycol esters, pentaerythritol esters, 2-ethylhexyl esters and
- Trimethylolpropane ester used for the preparation of the water-miscible coolant concentrate according to the invention with success.
- boric acid compounds can also increase the cooling lubricant biostasis and the buffer capacity. As a result, longer service lives of the cooling lubricant are achieved in practical use, thus improving its economy.
- the significantly increased biocidal activity of boric acid compounds which is observed especially in the low pH range and can be explained by a blockade of the enzymes of the phosphate metabolism of the microorganisms, also allows the amount of others to reduce added inhibitors against the growth of microorganisms.
- the corrosion protection of boron compounds is significantly increased if they are used together with polyalkoxylated fatty acid amides and / or imides, especially with neutral ethoxylated and / or propyxylated fatty acid amides based on vegetable and / or animal origin and / or specifically selected fatty acid mixtures and / or alkyl succinimides other corrosion protection additives, for example phosphoric acid esters, triazoles or thiadiazoles, which are also contained in conventional cooling lubricant formulation, the corrosion protection agent being added in an amount of 5 to 25 percent by weight.
- a water-mixed cooling lubricant equipped with the corrosion protection additives mentioned shows corrosion protection equivalent to DIN 51360-1 and -2 in aqueous solution, even at a pH value between 7.0 and 7.5, as the cooling lubricants previously used.
- boric acid-free formulations which consist of ethoxylated and / or propoxylated fatty acid alkanolamides, a concentration of 2 to 25 percent by weight is sufficient to achieve corrosion protection that meets the highest requirements previously placed on cooling lubricants.
- fatty acids, in particular ether carboxylic acids are used as corrosion inhibitors, a degree of ethoxylation of 2 to 12 moles of ethylene oxide per mole of ether carboxylic acid is particularly advantageous.
- Such ethoxylated ether carboxylic acids are used as anti-corrosion agents in a concentration of 2 to 15 percent by weight.
- biocidal compounds which are otherwise not provided with sufficient stability also have an active ingredient stability even after long storage times and at elevated temperatures of significantly larger than 95%.
- These compounds include above all 3-iodo-2-propynyl butyl carbamate, methyl isothiazolinone and other isothiazolinone derivatives.
- inhibitors can prevent nitrosamine formation.
- Such inhibitors include, inter alia, free primary amines which arise in small amounts from fatty acid alkanolamides in the cooling lubricant according to the invention as a result of a dissociation equilibrium, or, for example, ascorbic acid. This prevents nitrosamine formation.
- Test results also speak against an increased risk of nitrosamine formation of the cooling lubricant formulations according to the invention, in particular that amides in a pH range of 6-8 cannot form stable nitrosamines.
- the active substances contained in the cooling lubricant concentrate according to the invention can only develop their optimal effect if they are homogeneously distributed and the cooling lubricant concentrate does not separate into several phases. Therefore, solubilizers must be added to the concentrate.
- solubilizers In addition to water, glycols such as ethylene glycol and, above all, butyltriglycol, and also straight-chain and branched fatty alcohols with 16 to 24 carbon atoms are suitable if they are added in amounts of 5 to 50 percent by weight.
- the water-mixed cooling lubricant is a good breeding ground for microorganisms.
- methylolurea derivatives such as dimethylolurea and / or tri- and tetramethylolacetylene diurea, contrary to previous experience, do not polymerize to ineffective polyurea derivatives even in higher concentrations and then thus are no longer available as a biocidal active ingredient or cause problems due to precipitation reactions and inhomogeneities.
- the preservatives are generally added to the cooling lubricant concentrate in amounts of 0.1 to 5 percent by weight.
- the water-miscible and water-mixed cooling lubricants according to the invention can contain further functional additives contain, for example castoroil ethoxylates, petroleum sulfonates up to a total base number of 400 or less, solid lubricants, toluyltriazoles, defoamers and / or anti-fog additives.
- the aqueous solutions or emulsions prepared from the water-miscible cooling lubricant concentrate generally contain these additives in amounts of 1 to 10 percent by weight, preferably in amounts of 2 to 5 percent by weight, based on the water-miscible cooling lubricant concentrate.
- TEWL transepidermal water loss
- Trimethylolpropane trioleate 16% C 16 excess alcohol 5%
- IPBC 3-iodo-2-propynyl butyl carbamate
- IPBC 3-iodo-2-propynyl butyl carbamate
- Cocosalkylguanidinium derivative (Dodigen®) 1% n-octylisothiazolinone 0.6%
- Triethanolamine salt of a cyclic compound Triethanolamine salt of a cyclic compound
- Tricarboxylic acid (Irgacor® L 190) 50%
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Lubricants (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19833894A DE19833894A1 (de) | 1998-07-28 | 1998-07-28 | Wassermischbares Kühlschmierstoff-Konzentrat |
DE19833894 | 1998-07-28 | ||
PCT/EP1999/003990 WO2000006675A1 (de) | 1998-07-28 | 1999-06-10 | Wassermischbares kühlschmierstoff-konzentrat |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1102830A1 true EP1102830A1 (de) | 2001-05-30 |
EP1102830B1 EP1102830B1 (de) | 2004-12-29 |
Family
ID=7875546
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP99927938A Revoked EP1102830B1 (de) | 1998-07-28 | 1999-06-10 | Wassermischbares kühlschmierstoff-konzentrat |
Country Status (10)
Country | Link |
---|---|
US (1) | US6511946B1 (de) |
EP (1) | EP1102830B1 (de) |
JP (1) | JP4084927B2 (de) |
KR (1) | KR100451979B1 (de) |
AU (1) | AU4510699A (de) |
BR (1) | BR9912475B1 (de) |
DE (2) | DE19833894A1 (de) |
ES (1) | ES2235490T3 (de) |
HK (1) | HK1038375A1 (de) |
WO (1) | WO2000006675A1 (de) |
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JP4836341B2 (ja) * | 2001-03-23 | 2011-12-14 | 協同油脂株式会社 | 水溶性金属加工油剤組成物 |
DE10256639A1 (de) * | 2002-12-03 | 2004-06-24 | Thyssenkrupp Stahl Ag | Schmierstoffbeschichtetes Metallblech mit verbesserten Umformeigenschaften |
JP4456817B2 (ja) * | 2003-02-03 | 2010-04-28 | 本田技研工業株式会社 | 水溶性金属加工用潤滑剤 |
DE10309425B4 (de) * | 2003-03-05 | 2010-12-30 | Bk Giulini Gmbh | Mikrobizid zur Desinfektion von industriellen Wasserkreisläufen |
US7223299B2 (en) * | 2003-09-02 | 2007-05-29 | Atotech Deutschland Gmbh | Composition and process for improving the adhesion of a siccative organic coating compositions to metal substrates |
EP1786436B1 (de) * | 2004-04-29 | 2012-11-14 | RiboCor, Inc. | Verfahren für verbesserung der atmungseffizienz |
DE502004006426D1 (de) † | 2004-10-19 | 2008-04-17 | Helmut Theunissen | Korrosionsschutzmittel für funktionelle Flüssigkeiten, wassermischbares Konzentrat und dessen Verwendung |
US7585822B2 (en) * | 2004-11-23 | 2009-09-08 | Crompton Corporation | Emulsifier blends for lubricating oils |
DE102005045002A1 (de) | 2005-09-21 | 2007-03-29 | Clariant Produkte (Deutschland) Gmbh | Biozide Zusammensetzungen |
JP2008214510A (ja) * | 2007-03-05 | 2008-09-18 | Nippon Grease Kk | 金属用水溶性加工油剤 |
US20090206526A1 (en) * | 2008-02-18 | 2009-08-20 | Huntsman Petrochemical Corporation | Sintering aids |
DE102009030412A1 (de) * | 2009-06-25 | 2010-12-30 | Clariant International Ltd. | Polyalkylenglykol basierende Etherpyrrolidoncarbonsäuren und Konzentrate zur Herstellung synthetischer Kühlschmierstoffe, die diese enthalten |
US8802606B2 (en) | 2010-08-06 | 2014-08-12 | Basf Se | Lubricant composition having improved antiwear properties |
RU2545078C2 (ru) * | 2009-08-07 | 2015-03-27 | Басф Се | Смазочная композиция, включающая алкилэфиркарбоновую кислоту |
CN101768502B (zh) * | 2010-01-29 | 2013-01-02 | 上海澳润科润滑剂有限公司 | 一种润滑切削液 |
CN103073517A (zh) * | 2013-02-01 | 2013-05-01 | 王宇 | N-取代异噻唑啉酮衍生物制备过程中反应溶剂及残留产品的回收方法 |
EP2966142A1 (de) * | 2014-07-07 | 2016-01-13 | Alex Pasmans | flüssige Zusammensetzung zur Erhöhung der Wärmeleitung und Verfahren zur Herstellung davon |
US20170002252A1 (en) | 2015-06-30 | 2017-01-05 | Exxonmobil Chemical Patents Inc. | Lubricant Compositions and Methods of Making and Using Same |
US10844264B2 (en) | 2015-06-30 | 2020-11-24 | Exxonmobil Chemical Patents Inc. | Lubricant compositions comprising diol functional groups and methods of making and using same |
EP3130653B1 (de) * | 2015-08-13 | 2018-11-21 | Fuchs Petrolub SE | Zusammensetzung zur minimalmengenschmierung und deren verwendung |
US20180237712A1 (en) * | 2015-08-13 | 2018-08-23 | Fuchs Petrolub Se | Composition for Minimum Quantity Lubrication, and Use of Same |
CN105385490B (zh) * | 2015-12-09 | 2018-07-31 | 中南林业科技大学 | 一种利用粗塔尔油废渣制备的金属切削乳液及其制备方法 |
EP3394230B1 (de) | 2015-12-21 | 2020-10-21 | Henkel AG & Co. KGaA | Metallbearbeitungsflüssigkeit |
CN106893622B (zh) * | 2017-02-28 | 2019-11-08 | 富兰克润滑科技(太仓)有限公司 | 一种水性切削液的醚羧酸复配剂、制备方法及水性切削液 |
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-
1998
- 1998-07-28 DE DE19833894A patent/DE19833894A1/de not_active Ceased
-
1999
- 1999-06-10 AU AU45106/99A patent/AU4510699A/en not_active Abandoned
- 1999-06-10 BR BRPI9912475-0A patent/BR9912475B1/pt not_active IP Right Cessation
- 1999-06-10 KR KR10-2001-7000970A patent/KR100451979B1/ko not_active IP Right Cessation
- 1999-06-10 JP JP2000562459A patent/JP4084927B2/ja not_active Expired - Lifetime
- 1999-06-10 EP EP99927938A patent/EP1102830B1/de not_active Revoked
- 1999-06-10 DE DE59911375T patent/DE59911375D1/de not_active Expired - Lifetime
- 1999-06-10 US US09/744,592 patent/US6511946B1/en not_active Expired - Lifetime
- 1999-06-10 ES ES99927938T patent/ES2235490T3/es not_active Expired - Lifetime
- 1999-06-10 WO PCT/EP1999/003990 patent/WO2000006675A1/de active IP Right Grant
-
2002
- 2002-01-07 HK HK01108345A patent/HK1038375A1/xx not_active IP Right Cessation
Non-Patent Citations (1)
Title |
---|
See references of WO0006675A1 * |
Also Published As
Publication number | Publication date |
---|---|
US6511946B1 (en) | 2003-01-28 |
AU4510699A (en) | 2000-02-21 |
JP4084927B2 (ja) | 2008-04-30 |
KR100451979B1 (ko) | 2004-10-08 |
BR9912475A (pt) | 2001-04-17 |
BR9912475B1 (pt) | 2013-06-04 |
WO2000006675A1 (de) | 2000-02-10 |
KR20010089140A (ko) | 2001-09-29 |
JP2002521555A (ja) | 2002-07-16 |
DE59911375D1 (de) | 2005-02-03 |
DE19833894A1 (de) | 2000-02-03 |
HK1038375A1 (en) | 2002-03-15 |
ES2235490T3 (es) | 2005-07-01 |
EP1102830B1 (de) | 2004-12-29 |
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