EP1083133B1 - Reservoir à fond plat avec revêtement antifuite - Google Patents

Reservoir à fond plat avec revêtement antifuite Download PDF

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Publication number
EP1083133B1
EP1083133B1 EP00124274A EP00124274A EP1083133B1 EP 1083133 B1 EP1083133 B1 EP 1083133B1 EP 00124274 A EP00124274 A EP 00124274A EP 00124274 A EP00124274 A EP 00124274A EP 1083133 B1 EP1083133 B1 EP 1083133B1
Authority
EP
European Patent Office
Prior art keywords
tank
flat
foil
clamping
clamping rails
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP00124274A
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German (de)
English (en)
Other versions
EP1083133A1 (fr
Inventor
Andreas Piehler
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
UTEK Umweltschutztechnologien GmbH
Original Assignee
UTEK Umweltschutztechnologien GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by UTEK Umweltschutztechnologien GmbH filed Critical UTEK Umweltschutztechnologien GmbH
Publication of EP1083133A1 publication Critical patent/EP1083133A1/fr
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Publication of EP1083133B1 publication Critical patent/EP1083133B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers
    • B65D90/22Safety features
    • B65D90/24Spillage-retaining means, e.g. recovery ponds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers
    • B65D90/02Wall construction
    • B65D90/04Linings
    • B65D90/046Flexible liners, e.g. loosely positioned in the container

Definitions

  • the invention relates to a flat-bottom tank with a leak protection lining for storage of water polluting media.
  • Flat-bottom tanks are made of steel or reinforced concrete and are mainly used to store fuels, mineral oils, acids, alkalis, solvents or the like. In practice, both single-walled and double-walled flat-bottom tanks are used. For environmental reasons, there is a need to monitor the flat-bottom tanks for leaks, especially in the area of the tank bottom. To make this possible, single-walled storage tanks must be retrofitted with an additional leak protection lining. It is also known, for example, to weld in an additional intermediate floor made of metal and to evacuate the resulting chamber or to keep it at a pressure which is below atmospheric pressure, in order to detect leaks early on by monitoring the pressure difference.
  • EP 0 705 771 A1 describes a method for producing a double-walled tank from a single-walled tank. Flat profiles are welded onto the inner tank wall and sheets are welded onto the flat profiles. From EP 0 069 303 B1 it is known to insert a knobbed film and an inner plastic cover in existing single-walled underground tanks for leak control in order to form a monitorable space between the tank wall and the stored goods. Since a plastic film is not electrically conductive, it is also proposed to arrange a metal film as a spacer onto which an electrically conductive fiber-reinforced epoxy layer is sprayed. The use of an electrically conductive polyurethane film for producing flexible inserts for containers is described in EP 0 571 868 A1.
  • the two layers also extend a little further up the side wall of the tank, the attachment of the knobbed film to the tank wall being effected by the applied epoxy resin layer.
  • an inner lining consisting of a double-sided film is known for a petrol tank. The film is held in the dome of the tank using a tension ring. Lining the entire interior of a tank to form a double wall is, however, very costly. From practice it is known that the connection of the film to the tank wall is difficult since the connection points have to be media and vacuum tight. In particular with steel storage tanks, it must also be taken into account that they are outdoors and are exposed to considerable temperature fluctuations. Additionally changing liquid levels in the containers also affect the expansion behavior of the container material.
  • DE-GM 67 51 479 discloses a storage container for liquids, in particular for heating oil. In the corner areas, this has connecting channels separated by baffles for vacuum generation and checking.
  • a plastic trough is used, which rests on sheets that serve as spacers. The edge zones of the plastic trough are glued or welded to the side walls of the container and, if necessary, still secured by pressure strips, not shown. The height of the plastic tub is such that the sludge deposit zone is covered.
  • the container is made of metal due to the required weldability of trapezoidal sheets. It should also be mentioned that the pressure strips can be pressed onto the gluing and welding points by screws with the interposition of elastic supports.
  • the storage container is cuboid and has a flat bottom and top plate. Such a container is not actually a flat-bottom tank. Since the leak protection lining consists of a rigid, stable, prefabricated plastic tub, the container ceiling must be removable in order to insert the plastic tub. The production of a separate plastic tub is associated with high costs. Precisely fitting plastic trays must be manufactured for different storage container dimensions. This solution is completely unsuitable for flat-bottom tanks, especially their retrofitting.
  • a flat-bottom tank with a leak protection lining which consists of at least one pressure-stable, cavity-forming insert and a media-resistant plastic film lying on this insert, the film extending into the lower area of the inside of the tank wall and into a distance from the tank bottom is circumferentially fastened on the inside by means of a clamping device, and the insert extends up to the clamping device.
  • the clamping device is usually above the maximum liquid level and consists of a circumferential tube which is pressed by means of clips against a base attached to the inner wall.
  • the invention had for its object to provide a flat-bottom tank with leak protection lining that is easy to manufacture and assemble, can be permanently attached to the tank wall in a media-tight and vacuum-tight manner, and meets the requirements for a leakage check.
  • the object is achieved by the features specified in claim 1. Suitable design variants are given in claims 2 to 14.
  • the leak protection lining for flat-bottom tanks consists of at least one pressure-stable, cavity-forming insert and a media-resistant plastic film lying on this insert. Before installing the leak protection lining as a retrofit, check whether the tank bottom meets the tightness requirements. If necessary, a corrosion-inhibiting dye paint is applied to the tank bottom or the tank bottom is coated with a liquid plastic.
  • the insert is placed thereon, which in a manner known per se consists, for example, of a plastic grid or a knobbed film.
  • the media-resistant film can also be provided on its underside with corresponding cavity-forming elements, such as knobs or the like. In certain applications it can also be useful to arrange a further film between the tank bottom and the insert. It is important that a suitable space for leakage monitoring is formed between the two foils or the foil lying on the insert and the tank bottom.
  • the flat-bottomed tank made of steel shown in FIG. 1 is single-walled and consists of the tank bottom 1 and the tank wall 2. Such a closed tank is intended, for example, for the storage of heating oil and has a diameter of 18 m and a height of 11 m.
  • the tank also has a closable opening designed as a manhole.
  • a plastic grid 3 consisting of PE-HD, is placed on the tank bottom 1 and has a height of 5 mm.
  • the plastic grid 3 serving as a cavity-forming insert covers the entire surface of the tank bottom 1 and in the area of the tank wall 2, starting from the tank bottom 1, is guided upward by about 100 mm.
  • the circumferential upper angled section 3 'of the plastic grille 3 lies circumferentially on the inside 2' of the tank wall 2.
  • a plastic film 4, consisting of PVC with a thickness of 1.5 mm, is placed on the insert 3 and pulled upwards in the area of the inner side 2 ′ over the section 3 ′ of the plastic grid 3.
  • the outer dimensions of the plastic film 4 are approximately 250 mm larger than the area of the tank bottom 1.
  • the film 4 is fastened to the inside 2 'of the tank wall 2 by means of a clamping device 5 (FIG. 2).
  • steel threaded bolts 6 are welded to the inside 2 'of tank wall 2 at a height of approximately 200 mm above tank bottom 1 distributed over the circumference.
  • the steel bolts 6 have a diameter of 10 mm and a length of 60 mm. They are spaced 150 mm apart and protrude into the tank interior.
  • holes are made at a distance from the bolts so that the fastening region 4' of the plastic film 4 can be pushed onto the bolts 6 without creases.
  • the elastic sealing tape can consist, for example, of polyurethane and has a thickness of 5 mm and a width of approx. 80 mm.
  • clamping rails 9 are plugged onto the bolts, the length of the clamping rails 9 being dimensioned such that they extend over a plurality of bolts 6.
  • the adjacent clamping rails 9 should rest against one another with their narrow end faces.
  • the clamping rails 9 are made of steel and have a width of 80 mm and a thickness of 8 mm, as well as correspondingly spaced holes for plugging onto the bolts 6.
  • 6 nuts 12 are screwed onto the threaded bolts and tightened using a torque wrench, a constant clamping voltage being set for all screw connections.
  • the foil located between the two sealing tapes 7 and 8 and the sealing tapes 7 and 8 are pressed firmly against the inside 2 'of the tank wall 2 by the clamping rails 9 and the clamping tension acting on them.
  • a media-tight and vacuum-tight connection is thus established between the inner wall 2 ', the sealing tapes 7 and 8 and the film arranged between the sealing tapes 7 and 8 and the clamping rails 9.
  • Below the clamping device 5 the bores required for arranging the vacuum measuring line 13 and the vacuum test line 14 are provided in the tank wall 2.
  • the wall thickness of the clamping rails 9 is dimensioned such that it is equal to or greater than the thickness of the tank wall 2.
  • FIG. 4 shows a section of a flat-bottom tank made of reinforced concrete. Such a tank is, for example, 8 m high and covered by means of a tank ceiling 16 resting on the side walls 2.
  • a plastic grid 3 with a height of 5 mm is laid on it, which covers the entire tank base 1 over the entire area.
  • a media-resistant plastic film 4 is placed on the plastic grid 3 and is pulled upwards on the inner sides 2 'of the tank wall 2 at a distance of approximately 400 mm from the tank bottom 1.
  • the clamping device 5 for fastening the plastic film 4 to the inside 2 'of the tank wall 2 is designed essentially analogously to the clamping device already described. In the corner areas, the clamping rails are designed as angle rails. Since the tank wall 2 consists of reinforced concrete, the fastening bolts 6 'are glued into corresponding bores in the tank wall 2 (FIG. 5).
  • the threaded bolts 6 'made of steel have a length of 100 mm and a diameter of 8 mm. After the threaded bolts 6 'have been glued into the tank wall 2, they protrude approximately 50 mm into the tank interior.
  • a sealing compound 17 is also applied directly on the upper edge of the clamping device 5, which is formed by the clamping rails 9, the sealing tapes 7 and 8 and the film 4 located between the sealing tapes 7 and 8.
  • a standpipe 18 made of plastic is welded into the plastic film 4 and is led upwards through the tank cover 16. In this standpipe 18 a sensor known per se is installed, which detects any leaks due to leaks in the film 4, which are displayed on a measuring device arranged outside the tank.
  • FIG. 9 A further configuration and arrangement of the clamping rails is shown in FIG.
  • the clamping rails 9 extend over a plurality of bolts 6 'and are attached to them. There is a defined distance in the circumferential direction between two adjacent clamping rails 9.
  • a compensating rail 9 'with two shoulders is inserted into this free space with a precise fit, the ends of the compensating rails 9' overlapping the adjacent clamping rails 9.
  • the length of the compensating rails 9 ' is greater than the distance between two bolts 6' and the fastening holes of the clamping rails 9 and the compensating rails 9 'are congruent.
  • 9 shows the embodiment variant according to the invention. In contrast to the previous FIGS. 1 to 7, FIGS.
  • FIG. 8 and 9 show embodiment variants in which the holder for the leak protection lining is not formed by bolts, but by a circumferential flange 19.
  • the circumferential flange 19 consists of several identical sections which are butt welded to the inside 2 'of the tank wall 2, each so that the flange 19 is fastened in a media-tight manner. Positions 20, 21 identify the two weld seams.
  • the welded flange 19 has a wall thickness of approximately 30 mm and a width of 80 mm.
  • Threaded bores 22 In the middle of the flange 19 there are threaded bores 22 at a distance of 150 mm each for receiving the threaded screws 23 with spring washers 24 for correspondingly fastening the film 4 by means of the clamping rails 9.
  • FIG. 9 shows a variant in which the leak protection lining only covers the tank bottom 1.
  • a circumferential flange 19 consisting of several identical parts is welded to the bottom and to the tank wall 2.
  • the welds are identified by the reference numerals 20 and 21.
  • the plastic grid 3 extends as far as the inner weld seam 21 and covers the area of the tank bottom 1 delimited by the circumferential flange 19 threaded bolts 23 under spring tension (through the spring washers 24) are connected to the flange 19 with a defined torque.
  • the small gap between the inside 2 'of the tank wall 2 and the clamping device 5 can either be poured out by means of a hardenable liquid plastic or be sealed in another known manner.
  • the circumferential flange 19 may only have a small wall thickness, it can also be provided with circumferentially arranged screw bolts, to which the clamping device 5 is then attached.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Filling Or Discharging Of Gas Storage Vessels (AREA)
  • Driving Mechanisms And Operating Circuits Of Arc-Extinguishing High-Tension Switches (AREA)
  • Details Of Rigid Or Semi-Rigid Containers (AREA)
  • Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Claims (14)

  1. Réservoir à fond plat avec revêtement antifuite, se composant d'au moins une doublure (3) stable à la pression, formant un espace creux, et d'une feuille (4) en plastique, résistant aux milieux, reposant sur cette doublure (3), caractérisé en ce que la feuille (4) recouvre presque complètement le fond du réservoir (1) et est fixée sur son pourtour au niveau de la limite extérieure du fond du réservoir (1) au moyen d'un dispositif de serrage (5), et la doublure (3) recouvre le fond du réservoir existant (1) et s'étend au maximum jusqu'au dispositif de serrage (5).
  2. Réservoir à fond plat selon la revendication 1, caractérisé en ce que le dispositif de serrage (5) se compose de boulons (6, 6') saillant vers l'intérieur, disposés à égales distances de la paroi du réservoir à des distances définies, sur lesquels des rails de serrage (9, 9') peuvent être enfichés, des bandes d'étanchéité élastiques (7, 8) étant disposées à chaque fois entre les rails de serrage (9, 9') et la feuille (4) et entourant la feuille (4) et le fond du réservoir (1), et les rails de serrage (9, 9') étant bloqués par tension de compression sur les boulons (6, 6').
  3. Réservoir à fond plat selon l'une quelconque des revendications 1 ou 2, caractérisé en ce que l'arête extérieure de la feuille (4) se termine en affleurement avec le dispositif de serrage (5).
  4. Réservoir à fond plat selon l'une quelconque des revendications 1 à 3, caractérisé en ce qu'une autre feuille (15) est disposée entre la doublure (3) et le fond du réservoir (1), laquelle soit est fixée au moyen du dispositif de serrage (5), soit est soudée à la feuille (4) reposant sur la doublure (3), au-dessus du fond du réservoir (1).
  5. Réservoir à fond plat selon l'une quelconque des revendications 1 à 4, caractérisé en ce que les boulons (6, 6') sont fixés sur une bride périphérique (19), qui est fixement connectée au fond du réservoir (1) et/ou à la paroi du réservoir (2).
  6. Réservoir à fond plat selon l'une quelconque des revendications 1 à 5, caractérisé en ce que le dispositif de serrage (5) se compose d'une bride périphérique (19), qui est fixée sur le fond du réservoir (1) et/ou à la paroi du réservoir (2), et de rails de serrage (9, 9') pouvant être vissés sur la bride (19), des bandes d'étanchéité élastiques (7, 8) étant disposées à chaque fois entre les rails de serrage (9, 9') et la feuille (4) et entourant la feuille (4) et le côté intérieur de la bride (19), et les rails de serrage (9, 9') étant bloqués par tension de compression sur la bride.
  7. Réservoir à fond plat selon la revendication 6, caractérisé en ce que des alésages filetés (22) sont disposés dans la bride (19) pour recevoir des vis de fixation (23) pour le blocage des rails de serrage (9, 9').
  8. Réservoir à fond plat selon l'une quelconque des revendications 1 à 7, caractérisé en ce que les bandes d'étanchéité (7, 8) sont revêtues d'adhésif ou d'une composition d'étanchéité sur un côté longitudinal ou les deux.
  9. Réservoir à fond plat selon l'une quelconque des revendications 1 à 8, caractérisé en ce qu'une composition de scellement (17) est appliquée dans la région de l'arête périphérique formée par les rails de serrage (9, 9'), la feuille collée fermement (4) ainsi que les bandes d'étanchéité (7, 8).
  10. Réservoir à fond plat selon l'une quelconque des revendications 1 à 9, caractérisé en ce que les rails de serrage (9) sont réalisés de manière encastrable mutuellement ou les uns dans les autres et en ce qu'un rail de serrage individuel (9) est dimensionné en longueur de telle sorte qu'il s'étende au moins sur deux points de fixation voisins (6, 6').
  11. Réservoir à fond plat selon l'une quelconque des revendications 1 à 10, caractérisé en ce que les rails de serrage (9) peuvent être connectés les uns aux autres au moyen d'une pièce d'accouplement.
  12. Réservoir à fond plat selon l'une quelconque des revendications 1 à 11, caractérisé en ce que les rails de serrage (9) se composent de matériau plat et sont disposés à une distance définie les uns des autres, dans laquelle est inséré un rail conjugué adapté exactement (9'), dont les extrémités recouvrent les extrémités des rails de serrage voisins (9), les trous de fixation des rails de serrage voisins (9) étant disposés en coïncidence avec les trous de fixation des rails conjugués (9').
  13. Réservoir à fond plat selon l'une quelconque des revendications 1 à 12, caractérisé en ce qu'un tube de support (18) est soudé dans la feuille (4) reposant sur la doublure (3), lequel est guidé à travers le couvercle du réservoir (16) et est connecté à un dispositif de mesure pour le contrôle des fuites.
  14. Réservoir à fond plat selon l'une quelconque des revendications 1 à 13, caractérisé en ce que des conduites tubulaires (13, 14) saillant dans l'espace creux formé entre le fond du réservoir (1) et la feuille (4) ou entre les deux feuilles (4, 15), sont prévues pour le contrôle des fuites.
EP00124274A 1998-04-22 1999-04-14 Reservoir à fond plat avec revêtement antifuite Expired - Lifetime EP1083133B1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE29807285U 1998-04-22
DE29807285U DE29807285U1 (de) 1998-04-22 1998-04-22 Flachbodentank mit Leckschutzauskleidung
EP99920668A EP1073597B1 (fr) 1998-04-22 1999-04-14 Reservoir a fond plat et son procede d'equipement avec un revetement antifuite

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
EP99920668A Division EP1073597B1 (fr) 1998-04-22 1999-04-14 Reservoir a fond plat et son procede d'equipement avec un revetement antifuite

Publications (2)

Publication Number Publication Date
EP1083133A1 EP1083133A1 (fr) 2001-03-14
EP1083133B1 true EP1083133B1 (fr) 2002-06-26

Family

ID=8056132

Family Applications (2)

Application Number Title Priority Date Filing Date
EP99920668A Expired - Lifetime EP1073597B1 (fr) 1998-04-22 1999-04-14 Reservoir a fond plat et son procede d'equipement avec un revetement antifuite
EP00124274A Expired - Lifetime EP1083133B1 (fr) 1998-04-22 1999-04-14 Reservoir à fond plat avec revêtement antifuite

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Application Number Title Priority Date Filing Date
EP99920668A Expired - Lifetime EP1073597B1 (fr) 1998-04-22 1999-04-14 Reservoir a fond plat et son procede d'equipement avec un revetement antifuite

Country Status (13)

Country Link
US (1) US6431387B2 (fr)
EP (2) EP1073597B1 (fr)
AT (2) ATE219746T1 (fr)
AU (1) AU3816499A (fr)
CA (1) CA2328162A1 (fr)
CZ (1) CZ295544B6 (fr)
DE (3) DE29807285U1 (fr)
DK (1) DK1073597T3 (fr)
ES (1) ES2178435T3 (fr)
HU (1) HUP0103865A3 (fr)
NO (1) NO318336B1 (fr)
PL (1) PL343621A1 (fr)
WO (1) WO1999054236A1 (fr)

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Also Published As

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AU3816499A (en) 1999-11-08
US20010025853A1 (en) 2001-10-04
EP1073597A1 (fr) 2001-02-07
EP1083133A1 (fr) 2001-03-14
HUP0103865A3 (en) 2002-04-29
CA2328162A1 (fr) 1999-10-28
ATE219745T1 (de) 2002-07-15
NO20005064D0 (no) 2000-10-06
NO318336B1 (no) 2005-03-07
PL343621A1 (en) 2001-08-27
CZ295544B6 (cs) 2005-08-17
DE29807285U1 (de) 1998-07-30
NO20005064L (no) 2000-12-21
EP1073597B1 (fr) 2002-06-26
ES2178435T3 (es) 2002-12-16
CZ20003893A3 (cs) 2001-12-12
DK1073597T3 (da) 2002-10-14
US6431387B2 (en) 2002-08-13
WO1999054236A1 (fr) 1999-10-28
ATE219746T1 (de) 2002-07-15
DE59901857D1 (de) 2002-08-01
DE59901870D1 (de) 2002-08-01
HUP0103865A2 (hu) 2002-03-28

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