EP0959002A1 - Device for packaging groups of (single-)packages - Google Patents

Device for packaging groups of (single-)packages Download PDF

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Publication number
EP0959002A1
EP0959002A1 EP99109676A EP99109676A EP0959002A1 EP 0959002 A1 EP0959002 A1 EP 0959002A1 EP 99109676 A EP99109676 A EP 99109676A EP 99109676 A EP99109676 A EP 99109676A EP 0959002 A1 EP0959002 A1 EP 0959002A1
Authority
EP
European Patent Office
Prior art keywords
packs
pack
row
slide
belt
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP99109676A
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German (de)
French (fr)
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EP0959002B1 (en
Inventor
Heinz Focke
Hugo Mutschall
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Focke and Co GmbH and Co KG
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Focke and Co GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Focke and Co GmbH and Co KG filed Critical Focke and Co GmbH and Co KG
Publication of EP0959002A1 publication Critical patent/EP0959002A1/en
Application granted granted Critical
Publication of EP0959002B1 publication Critical patent/EP0959002B1/en
Anticipated expiration legal-status Critical
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00—Automatic control, checking, warning, or safety devices
    • B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30—Arranging and feeding articles in groups
    • B65B35/40—Arranging and feeding articles in groups by reciprocating or oscillatory pushers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
    • B65B5/10—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
    • B65B5/105—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles by grippers

Definitions

  • the invention relates to a device for packaging objects, in particular cuboid (individual) packs of about the same size in a blank or in a Large containers, especially in a (shipping) carton, being made of first a row and one layer from several rows by shifting the rows is formed and the complete position can be detected by a lifting element and can be fed to the blank or the carton.
  • the (single) packs are made by a manufacturing machine fed at irregular intervals from each other, but should be within the container or within the Cartons must be positioned in an orderly manner, namely in layers one above the other.
  • the invention has for its object to propose a device which is the powerful treatment of (Individual) packs of different sizes, if necessary, to form organized containers or for filling boxes and works largely automatically without errors.
  • the invention is based on the knowledge that the group of (Individual) packs, namely rows and layers formed from them, must be correctly positioned so that an error-free transfer to the blank for wrapping the groups or to the filling carton runs correctly.
  • the cross slide cooperating counter slide as well as lateral Guide walls ensures that even at high working speeds correct positions from orderly lying Packs are formed.
  • Guide and support walls for the (single) packs are adjustable, so that the device to process different Packs is customizable. Furthermore are selected Areas of optoelectronic monitoring organs, in particular Photoelectric sensors, positioned that the error-free process ensure group formation and packaging.
  • the device shown in the drawings is concerned with the handling of cuboid packs 10. This deals especially large-volume soft packs, for example Foil packs for cellulose products, such as diapers, Handkerchiefs, napkins etc.
  • the packs 10 are said to be in one large-volume carton 11 can be filled.
  • the device can also be used in the manufacture of Large containers from, for example, one or more layers of Packs 10 surrounded by a blank as an envelope are.
  • the packs 10 are, for example, from a manufacturing machine coming, fed on a feed conveyor 12.
  • the packs 10 are fed as a single row with irregular intervals.
  • the packs 10 are first pack rows 13 formed and from these layers 14.
  • a layer 14 is recorded as a handling or packaging unit and in the open at the top Carton 11 introduced.
  • the feed conveyor 12 consists of a belt conveyor 15 on which the packs 10 rest. Are above the belt conveyor 15 Side guides 16, 17 arranged between which the packs 10 can be transported. A side guide 16 is transverse to Conveying direction adjustable so that the feed conveyor 12 on packs 10 different sizes, especially different ones Width, can be adjusted.
  • the packs 10 arriving on the feed conveyor 12 are passed through this does not immediately form a grouping station 23 the pack series 13 supplied. Rather, it is a funding body interposed, namely a separating belt 18, which connects to the feed conveyor 12 in the conveying direction.
  • the separation band 18 takes into account the workflow in the area of Grouping station 23, namely the transverse pushing of the one after the other Pack series formed 13.
  • the singling belt 18 preferably driven at the same speed as the feed conveyor 12, so that the packs 10 may have different Distances from each other in the grouping station 23 break in.
  • the supply of further packs 10 to the grouping station 23 be temporarily interrupted.
  • the separation band 18 stopped so that no further packs 10 can exit on the side facing the grouping station 23. Because by the feed conveyor 12 even during this phase Packs 10 can be supplied on the entry side of the Separation belt 18 a pack jam or a sealing row of packs 10 arise.
  • the separating belt 18 consists of two opposite one another Side straps 19, 20, which with their conveyor strands Packs 10 capture on opposite sides and during stop the standstill phase.
  • the packs are on a fixed document 21 slidably promoted.
  • the packs 10 facing conveyor belts of the side belts 19, 20 are by resilient pressing members 22 in the sense of pressing on the packs 10 loaded.
  • a side strap 19 is adjustable in the transverse direction to change the distance between the side straps 19, 20th
  • the separating belt 18 gives individual packs 10 in succession free. These are fed to a grouping station 23. In the area of which the individual pack rows 13 are first formed. For this purpose, those from the singling band 18 released packs 10 of one at higher speed driven group belt 24 against a stop, namely against a transverse to the conveying direction Stop wall 25. The grouping belt 24 extends from the singling band 18 to an area beyond Stop wall 25. The packs 10 lie on an upper conveyor run of the grouping tape 24. In a first funding area following the singling band 18, the (individual) Packs 10 conveyed between side walls 26, 27, the proper management of the packs 10 in the area of Secure grouping tape 24.
  • the pack row formed by accumulation on the stop wall 25 13 from, for example, three packs 10 becomes in the transverse direction conveyed, namely by a cross slide 28 of the Grouping belt 24 pushed onto a collecting plate 29.
  • the cross slide 28 has a slide plate 30 which is in the starting position positioned in the extension of one side wall 26 is.
  • the slide plate 32 of the counter slide 31 forms in the starting position, namely when the first pack row 13 is created, a continuation of the side wall 27.
  • the counter slide 31 of the pushing movement of the cross slide 28 follows and thereby supports the packs 10 or the row of packs 13, if these from the grouping belt 24 is pushed off and pushed onto the collecting plate 29. After this Put down one or each row of packs 13 on the collecting plate 29 the counter slide 31 remains in this position as a stop or system for the first set of packs 13 (item 7 or 8).
  • the cross slide 28 returns back to the starting position (Fig. 8).
  • next pack series 13 are described in US Pat Formed on the grouping belt 24 and successively in Transverse direction from the cross slide 28 on the collecting plate 29 filed.
  • the existing packing group or Partial layer moved one row of packs each. Of the Counter slide 31 follows this cyclical movement while maintaining the function as a support body for the first deported Pack row 13 (Fig. 9, Fig. 10).
  • a pack group formed from several pack rows 13, namely a layer 14 is by a lifting conveyor 33 on the Detected top, lifted from the collector plate 29 and one Packing station fed, in the present case in a Cardboard 11 inserted from above.
  • the lifting conveyor 33 has an up and down movable lifting head 34, each one Complete group of packs 10, i.e. a complete layer 14 captured by suction organs, lifts and from above into a box 11 introduces.
  • the lifting conveyor 33 can be used in a suitable manner be trained.
  • a lifting conveyor is advantageous in design and method of operation according to 196 54 041.0.
  • the (partial) layers 14 become sliding on the collecting plate 29 cyclically moved by the cross slide 28.
  • the side bridge 36 is one in the present embodiment Unit with the stop wall 25.
  • the slide namely cross slide 28 and counter slide 31, are movable by linear drives 37, 38. These are below the plane of movement of the packs 10 together with the drive motor.
  • the linear drive mounted below the collecting plate 29 38 for the counter slide 31 is over an upright web 39th connected to the counter slide 31.
  • the web 39 passes through a slot 40 in the collector plate 29 therethrough.
  • the area of the grouping station 23 is also different Dimensions of the packs 10 and / or the pack rows 13 and Layers 14 customizable.
  • the side web 35 is in Transverse direction on the appropriately dimensioned collecting plate 29 adjustable.
  • other organs are exchanged for suitable ones, for example the side walls 26, 27, which have the appropriate dimensions the pack series 13 to be formed can also be omitted without replacement can.
  • cross slide 28 and counter slide 31 by changing to the respective dimensions of the Pack rows 13 or layers 14 adapted, expediently only the slide plates 30, 32 are interchangeable.
  • Another special feature is the monitoring of the self-employed Flow of movement of the packs 10. So they are out of range of the separation band 18 emerging (individual) Packs 10 counted by a counting organ 41, which the packs 10 passing by are detected.
  • the counting organ 41 exists in the present case from a light barrier with a counting unit works together in the area of a central control. The counting organ 41 monitors the completion of the Pack series.
  • Another optoelectronic monitoring device namely a Light switch 42 is adjustable in the area of the grouping station 23 arranged such that the correct end region a pack row 13 is recognized. In the event of any misalignment of packs 10 of a pack row 13 is by the Light sensor 42 generates a signal.
  • a monitoring body has a special task, namely a Light barrier 43, in the area of the transition from the grouping belt 24 to the collecting plate 29.
  • the transverse to the direction of the pack rows 13 directed light barrier 43 is primarily intended to determine whether all packs 10 of a layer 14 are picked up by the lifting conveyor 33 and have been transported away. After taking off the Position 14 namely the counter slide 31 returns to the starting position 2 back. It will inevitably be on the Collecting plate 29 packs 10 remaining in a layer 14 taken and pushed towards the grouping belt 24. Here such individual packs 10 pass through the light barrier 43 through (Fig. 11). Upon detection of such a lagging Pack 10 the device is turned off.
  • the cartons 11 or partially prefabricated carton blanks 44 are taken from a blank magazine 45.
  • the cardboard blanks 44 are then erected such that folding flaps for a bottom and end wall are directed downwards or upwards.
  • the erected carton 11 is along a carton web 46 promoted and in the area of a loading station 47, which itself is in the extension or continuation of the collecting plate 29, filled with packs of 10. After that, the cartons 11 become known Way closed during onward transport.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Container Filling Or Packaging Operations (AREA)
  • Supplying Of Containers To The Packaging Station (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)

Abstract

A machine assembles individually pre-packed products (10) layered (14) into groups which are then packed into cartons (11). The individual packed products (10) are collected at a grouping station (23) where they form rows (13) which are then moved by a transverse pusher (28) onto a collecting plate (29). Several rows (13) are formed into a block (14) which is then lifted (33) in its assembled form and deposited in the carton (11).

Description

Die Erfindung betrifft eine Vorrichtung zum Verpacken von Gegenständen, insbesondere quaderförmigen (Einzel-)Packungen von etwa übereinstimmender Größe in einen Zuschnitt oder in einen Großbehälter, insbesondere in einen (Versand-)Karton, wobei aus den fortlaufend zugeführten Gegenständen zuerst eine Reihe und aus mehreren Reihen eine Lage durch Querverschieben der Reihen gebildet wird und die komplette Lage von einem Huborgan erfaßbar und dem Zuschnitt bzw. dem Karton zuführbar ist.The invention relates to a device for packaging objects, in particular cuboid (individual) packs of about the same size in a blank or in a Large containers, especially in a (shipping) carton, being made of first a row and one layer from several rows by shifting the rows is formed and the complete position can be detected by a lifting element and can be fed to the blank or the carton.

Bei der Verpackung von Gruppen einzelner Gegenstände, insbesondere von Einzel-Packungen unter Bildung eines aus mindestens einer Lage der Einzel-Packungen bestehenden Gebindes oder in einen großvolumigen Karton wird zunehmend ein selbsttätiger, leistungsfähiger und zuverlässiger Ablauf der Verpackungsschritte verlangt. Die (Einzel-)Packungen werden von einer Fertigungsmaschine in unregelmäßigen Abständen voneinander zugeführt, sollen aber innerhalb des Gebindes oder innerhalb des Kartons geordnet positioniert sein, nämlich in Lagen übereinander. When packing groups of individual items, especially of single packs forming one from at least one a position of the individual packs of existing packaging or in a large-volume carton is increasingly becoming an automatic, efficient and reliable sequence of the packaging steps demands. The (single) packs are made by a manufacturing machine fed at irregular intervals from each other, but should be within the container or within the Cartons must be positioned in an orderly manner, namely in layers one above the other.

Der Erfindung liegt die Aufgabe zugrunde, eine Vorrichtung vorzuschlagen, die die leistungsfähige Behandlung von (Einzel-)Packungen ggf. unterschiedlicher Größe zur Bildung von geordneten Gebinden oder zum Befüllen von Kartons ermöglicht und weitgehend selbsttätig fehlerfrei arbeitet.The invention has for its object to propose a device which is the powerful treatment of (Individual) packs of different sizes, if necessary, to form organized containers or for filling boxes and works largely automatically without errors.

Zur Lösung dieser Aufgabe ist die erfindungsgemäße Vorrichtung durch folgende Merkmale gekennzeichnet:

  • a) die Gegenstände bzw. (Einzel-)Packungen sind zur Bildung einer Reihe gegen eine Anschlagwand förderbar,
  • b) die Reihe ist durch einen Querschieber auf voller Länge erfaßbar und in Querrichtung einer Gruppierstation zuführbar,
  • c) auf der zum Querschieber gegenüberliegenden Seite ist die Reihe bzw. sind die Reihen durch einen Gegenschieber abgestützt,
  • d) der Gegenschieber ist mit den taktweise zur Bildung einer Lage aus Gegenständen bzw. Packungen verschobenen Reihen bewegbar, wobei die zuerst gebildete Reihe an dem Gegenschieber anliegt
    • To achieve this object, the device according to the invention is characterized by the following features:
  • a) the objects or (individual) packs can be conveyed against a stop wall to form a row,
  • b) the row can be detected over its entire length by a cross slide and can be fed in the transverse direction to a grouping station,
  • c) on the side opposite the cross slide, the row or rows are supported by a counter slide,
  • d) the counter slide can be moved with the rows shifted in cycles to form a layer of objects or packs, the row formed first abutting the counter slide

    • Der Erfindung liegt die Erkenntnis zugrunde, daß die Gruppe der (Einzel-)Packungen, nämlich Reihen und daraus gebildete Lagen, korrekt positioniert sein müssen, damit eine fehlerfreie Übergabe an den Zuschnitt zum Einhüllen der Gruppen bzw. an den zu befüllenden Karton fehlerfrei abläuft. Durch den mit dem Querschieber zusammenarbeitenden Gegenschieber sowie durch seitliche Führungswände ist gewährleistet, daß auch bei hoher Arbeitsgeschwindigkeit korrekte Lagen aus geordnet liegenden Packungen gebildet werden.The invention is based on the knowledge that the group of (Individual) packs, namely rows and layers formed from them, must be correctly positioned so that an error-free transfer to the blank for wrapping the groups or to the filling carton runs correctly. By using the cross slide cooperating counter slide as well as lateral Guide walls ensures that even at high working speeds correct positions from orderly lying Packs are formed.

    Führungs- bzw. Stützwände für die (Einzel-)Packungen sind verstellbar, so daß die Vorrichtung an die Verarbeitung unterschiedlicher Packungen anpaßbar ist. Weiterhin sind an ausgewählten Bereichen optoelektronische Überwachungsorgane, insbesondere Lichtschranken, positioniert, die den fehlerfreien Ablauf der Gruppenbildung und der Verpackung gewährleisten. Guide and support walls for the (single) packs are adjustable, so that the device to process different Packs is customizable. Furthermore are selected Areas of optoelectronic monitoring organs, in particular Photoelectric sensors, positioned that the error-free process ensure group formation and packaging.

    Weitere Besonderheiten der Erfindung werden nachfolgend anhand der Patentzeichnungen näher erläutert. Es zeigt:

    Fig. 1
    ein Funktionsbild über den Bewegungsablauf beim Befüllen von Kartons in perspektivischer Darstellung,
    Fig. 2
    die Vorrichtung zum Handhaben von (Einzel-)Packungen im vereinfachten Grundriß,
    Fig. 3
    eine Seitenansicht eines Teils der Vorrichtung in der Sichtebene III-III der Fig. 2,
    Fig. 4
    eine Einzelheit der Vorrichtung in einer Schnittebene IV-IV der Fig. 2 in vergrößertem Maßstab, in einer ersten Position,
    Fig. 5
    die Einzelheit gemäß Fig. 4 nach Bildung einer Lage von Einzelpackungen,
    Fig. 6 bis Fig. 11
    einzelne, aufeinanderfolgende Phasen zur Bildung einer Gruppe bzw. Lage aus Einzelpackungen im Grundriß.
    Further special features of the invention are explained in more detail below with reference to the patent drawings. It shows:
    Fig. 1
    a functional image of the sequence of movements when filling cartons in perspective,
    Fig. 2
    the device for handling (individual) packs in a simplified plan,
    Fig. 3
    2 shows a side view of part of the device in the view plane III-III of FIG. 2,
    Fig. 4
    3 shows a detail of the device in a sectional plane IV-IV of FIG. 2 on an enlarged scale, in a first position,
    Fig. 5
    4 after forming a layer of individual packs,
    6 to 11
    individual, successive phases to form a group or layer from individual packs in the plan.

    Die in den Zeichnungen dargestellte Vorrichtung befaßt sich mit der Handhabung von quaderförmigen Packungen 10. Bei diesen handelt es sich vor allem um großvolumige Weichpackungen, beispielsweise Folienpackungen für Zellstofferzeugnisse, wie Windeln, Papiertaschentüchern, Servietten etc.The device shown in the drawings is concerned with the handling of cuboid packs 10. This deals especially large-volume soft packs, for example Foil packs for cellulose products, such as diapers, Handkerchiefs, napkins etc.

    Die Packungen 10 sollen bei dem vorliegenden Beispiel in einen großvolumigen Karton 11 eingefüllt werden. In analoger Weise ist die Vorrichtung aber auch einsetzbar bei der Fertigung von Großgebinden aus beispielsweise einer oder mehreren Lagen der Packungen 10, die von einem Zuschnitt als Umhüllung umgeben sind.In the present example, the packs 10 are said to be in one large-volume carton 11 can be filled. In an analogous way the device can also be used in the manufacture of Large containers from, for example, one or more layers of Packs 10 surrounded by a blank as an envelope are.

    Die Packungen 10 werden, beispielsweise von einer Fertigungsmaschine kommend, auf einem Zuförderer 12 zugeführt. Die Packungen 10 werden als Einzelreihe mit unregelmäßigen Abständen zugeführt. Aus den Packungen 10 werden zunächst Packungsreihen 13 gebildet und aus diesen Lagen 14. Eine Lage 14 wird als Handhabungs- bzw. Verpackungseinheit erfaßt und in den oben offenen Karton 11 eingeführt.The packs 10 are, for example, from a manufacturing machine coming, fed on a feed conveyor 12. The packs 10 are fed as a single row with irregular intervals. The packs 10 are first pack rows 13 formed and from these layers 14. A layer 14 is recorded as a handling or packaging unit and in the open at the top Carton 11 introduced.

    Der Zuförderer 12 besteht aus einem Bandförderer 15, auf dem die Packungen 10 aufliegen. Oberhalb des Bandförderers 15 sind Seitenführungen 16, 17 angeordnet, zwischen denen die Packungen 10 transportiert werden. Eine Seitenführung 16 ist quer zur Förderrichtung verstellbar, so daß der Zuförderer 12 an Packungen 10 unterschiedlicher Größe, insbesondere unterschiedlicher Breite, angepaßt werden kann.The feed conveyor 12 consists of a belt conveyor 15 on which the packs 10 rest. Are above the belt conveyor 15 Side guides 16, 17 arranged between which the packs 10 can be transported. A side guide 16 is transverse to Conveying direction adjustable so that the feed conveyor 12 on packs 10 different sizes, especially different ones Width, can be adjusted.

    Die auf dem Zuförderer 12 ankommenden Packungen 10 werden durch diesen nicht unmittelbar einer Gruppierstation 23 zur Bildung der Packungsreihen 13 zugeführt. Vielmehr ist ein Förderorgan zwischengeschaltet, nämlich ein Vereinzelungsband 18, welches in Förderrichtung an den Zuförderer 12 anschließt. Das Vereinzelungsband 18 berücksichtigt den Arbeitsablauf im Bereich der Gruppierstation 23, nämlich das Querabschieben der nacheinander gebildeten Packungsreihen 13. Während der Zuführung der (drei) Packungen 10 für eine Packungsreihe 13 wird das Vereinzelungsband 18 vorzugsweise mit gleicher Geschwindigkeit angetrieben wie der Zuförderer 12, so daß die Packungen 10 ggf. mit unterschiedlichen Abständen voneinander in die Gruppierstation 23 einlaufen. Während des Querabschiebens einer Packungsreihe 13 muß die Zufuhr weiterer Packungen 10 zur Gruppierstation 23 zeitweilig unterbrochen sein. Zu diesem Zweck wird das Vereinzelungsband 18 angehalten, so daß keine weiteren Packungen 10 auf der der Gruppierstation 23 zugekehrten Seite austreten können. Da durch den Zuförderer 12 auch während dieser Phase Packungen 10 zugeführt werden, kann an der Eintrittsseite des Vereinzelungsbandes 18 ein Packungsstau bzw. eine Dichtreihe von Packungen 10 entstehen.The packs 10 arriving on the feed conveyor 12 are passed through this does not immediately form a grouping station 23 the pack series 13 supplied. Rather, it is a funding body interposed, namely a separating belt 18, which connects to the feed conveyor 12 in the conveying direction. The separation band 18 takes into account the workflow in the area of Grouping station 23, namely the transverse pushing of the one after the other Pack series formed 13. During the feeding of the (three) Packs 10 for a pack row 13 becomes the singling belt 18 preferably driven at the same speed as the feed conveyor 12, so that the packs 10 may have different Distances from each other in the grouping station 23 break in. During the transverse pushing of a row of packs 13 the supply of further packs 10 to the grouping station 23 be temporarily interrupted. For this purpose the separation band 18 stopped so that no further packs 10 can exit on the side facing the grouping station 23. Because by the feed conveyor 12 even during this phase Packs 10 can be supplied on the entry side of the Separation belt 18 a pack jam or a sealing row of packs 10 arise.

    Das Vereinzelungsband 18 besteht aus zwei einander gegenüberliegenden Seitengurten 19, 20, die mit ihren Fördertrumen die Packungen 10 an gegenüberliegenden Seiten erfassen und während der Stillstandsphase anhalten. Die Packungen werden auf einer feststehenden Unterlage 21 gleitend gefördert. Die den Packungen 10 zugekehrten Fördertrume der Seitengurte 19, 20 sind durch federnde Andrückorgane 22 im Sinne eines Andrückens an die Packungen 10 belastet. Zur Anpassung an unterschiedliche Packungsbreiten ist ein Seitengurt 19 in Querrichtung verstellbar zur Veränderung des Abstandes zwischen den Seitengurten 19, 20.The separating belt 18 consists of two opposite one another Side straps 19, 20, which with their conveyor strands Packs 10 capture on opposite sides and during stop the standstill phase. The packs are on a fixed document 21 slidably promoted. The packs 10 facing conveyor belts of the side belts 19, 20 are by resilient pressing members 22 in the sense of pressing on the packs 10 loaded. To adapt to different Pack widths, a side strap 19 is adjustable in the transverse direction to change the distance between the side straps 19, 20th

    Das Vereinzelungsband 18 gibt einzelne Packungen 10 nacheinander frei. Diese werden einer Gruppierstation 23 zugeführt. In deren Bereich werden zuerst die einzelnen Packungsreihen 13 gebildet. Zu diesem Zweck werden die von dem Vereinzelungsband 18 freigegebenen Packungen 10 von einem mit höherer Geschwindigkeit angetriebenen Grupperband 24 gegen einen Anschlag gefördert, nämlich gegen eine quer zur Förderrichtung sich erstreckende Anschlagwand 25. Das Gruppierband 24 erstreckt sich von dem Vereinzelungsband 18 bis in einen Bereich jenseits der Anschlagwand 25. Die Packungen 10 liegen auf einem oberen Fördertrum des Gruppierbandes 24 auf. In einem ersten Förderbereich im Anschluß an das Vereinzelungsband 18 werden die (einzelnen) Packungen 10 zwischen Seitenwänden 26, 27 gefördert, die eine ordnungsgemäße Führung der Packungen 10 im Bereich des Gruppierbandes 24 sichern.The separating belt 18 gives individual packs 10 in succession free. These are fed to a grouping station 23. In the area of which the individual pack rows 13 are first formed. For this purpose, those from the singling band 18 released packs 10 of one at higher speed driven group belt 24 against a stop, namely against a transverse to the conveying direction Stop wall 25. The grouping belt 24 extends from the singling band 18 to an area beyond Stop wall 25. The packs 10 lie on an upper conveyor run of the grouping tape 24. In a first funding area following the singling band 18, the (individual) Packs 10 conveyed between side walls 26, 27, the proper management of the packs 10 in the area of Secure grouping tape 24.

    Die durch Anstauen an der Anschlagwand 25 gebildete Packungsreihe 13 aus zum Beispiel drei Packungen 10 wird in Querrichtung abgefördert, nämlich durch einen Querschieber 28 von dem Gruppierband 24 auf eine Sammelplatte 29 geschoben. Der Querschieber 28 weist eine Schieberplatte 30 auf, die in Ausgangsstellung in Verlängerung der einen Seitenwand 26 positioniert ist.The pack row formed by accumulation on the stop wall 25 13 from, for example, three packs 10 becomes in the transverse direction conveyed, namely by a cross slide 28 of the Grouping belt 24 pushed onto a collecting plate 29. The cross slide 28 has a slide plate 30 which is in the starting position positioned in the extension of one side wall 26 is.

    Auf der zum Querschieber 28 gegenüberliegenden Seite der Packungsreihe 13 befindet sich ein Gegenschieber 31, ebenfalls mit Schieberplatte 32. Letztere erstreckt sich in Ausgangsstellung in Fortsetzung der Seitenwand 27.On the opposite side to the cross slide 28 Pack row 13 is a counter slide 31, also with slide plate 32. The latter extends in the starting position in continuation of the side wall 27.

    Die Schieberplatte 32 des Gegenschiebers 31 bildet in Ausgangsstellung, nämlich bei Entstehung der ersten Packungsreihe 13, eine Fortsetzung der Seitenwand 27. Eine Besonderheit besteht darin, daß der Gegenschieber 31 der Abschubbewegung des Querschiebers 28 folgt und dabei eine Abstützung der Packungen 10 bzw. der Packungsreihe 13 bewirkt, wenn diese vom Gruppierband 24 ab- und auf die Sammelplatte 29 aufgeschoben wird. Nach dem Absetzen einer bzw. jeder Packungsreihe 13 auf der Sammelplatte 29 bleibt der Gegenschieber 31 in dieser Position als Anschlag bzw. Anlage für die zuerst abgelegte Packungsreihe 13 (Position gemäß Fig. 7 bzw. gemäß Fig. 8). Der Querschieber 28 kehrt jeweils in die Ausgangsposition zurück (Fig. 8).The slide plate 32 of the counter slide 31 forms in the starting position, namely when the first pack row 13 is created, a continuation of the side wall 27. There is a special feature in that the counter slide 31 of the pushing movement of the cross slide 28 follows and thereby supports the packs 10 or the row of packs 13, if these from the grouping belt 24 is pushed off and pushed onto the collecting plate 29. After this Put down one or each row of packs 13 on the collecting plate 29 the counter slide 31 remains in this position as a stop or system for the first set of packs 13 (item 7 or 8). The cross slide 28 returns back to the starting position (Fig. 8).

    Die nächsten Packungsreihen 13 werden in der beschriebenen Weise auf dem Gruppierband 24 gebildet und nacheinander in Querrichtung von dem Querschieber 28 auf der Sammelplatte 29 abgelegt. Dabei wird die bereits vorhandene Packungsgruppe bzw. Teillage jeweils um eine Packungsreihe weiterverschoben. Der Gegenschieber 31 folgt dieser taktweisen Bewegung unter Aufrechterhaltung der Funktion als Stützorgan für die zuerst abgeschobene Packungsreihe 13 (Fig. 9, Fig. 10).The next pack series 13 are described in US Pat Formed on the grouping belt 24 and successively in Transverse direction from the cross slide 28 on the collecting plate 29 filed. The existing packing group or Partial layer moved one row of packs each. Of the Counter slide 31 follows this cyclical movement while maintaining the function as a support body for the first deported Pack row 13 (Fig. 9, Fig. 10).

    Eine aus mehreren Packungsreihen 13 gebildete Packungsgruppe, nämlich eine Lage 14, wird durch einen Hubförderer 33 an der Oberseite erfaßt, von der Sammelplatte 29 abgehoben und einer Verpackungsstation zugeführt, im vorliegenden Falle in einen Karton 11 von oben her eingesetzt. Der Hubförderer 33 weist einen auf- und abbewegbaren Hubkopf 34 auf, der jeweils einen komplette Gruppe von Packungen 10, also eine komplette Lage 14 durch Saugorgane erfaßt, anhebt und von oben her in einen Karton 11 einführt. Der Hubförderer 33 kann in geeigneter Weise ausgebildet sein. Vorteilhaft ist ein Hubförderer in der Ausgestaltung und Arbeitsweise gemäß 196 54 041.0.A pack group formed from several pack rows 13, namely a layer 14 is by a lifting conveyor 33 on the Detected top, lifted from the collector plate 29 and one Packing station fed, in the present case in a Cardboard 11 inserted from above. The lifting conveyor 33 has an up and down movable lifting head 34, each one Complete group of packs 10, i.e. a complete layer 14 captured by suction organs, lifts and from above into a box 11 introduces. The lifting conveyor 33 can be used in a suitable manner be trained. A lifting conveyor is advantageous in design and method of operation according to 196 54 041.0.

    Auf der Sammelplatte 29 werden die (Teil-)Lagen 14 gleitend durch den Querschieber 28 taktweise weiterbewegt. Zur seitlichen Abstützung und Führung der Packungen 10 im Bereich der Sammelplatte 29 sind Seitenstege 35 und 36 vorgesehen. Der Seitensteg 36 ist bei dem vorliegenden Ausführungsbeispiel eine Einheit mit der Anschlagwand 25.The (partial) layers 14 become sliding on the collecting plate 29 cyclically moved by the cross slide 28. To the side Support and guidance of the packs 10 in the area of Side plates 35 and 36 are provided on the collecting plate 29. The side bridge 36 is one in the present embodiment Unit with the stop wall 25.

    Die Schieber, nämlich Querschieber 28 und Gegenschieber 31, sind durch Linearantriebe 37, 38 bewegbar. Diese sind unterhalb der Bewegungsebene der Packungen 10 samt Antriebsmotor angeordnet. Der unterhalb der Sammelplatte 29 gelagerte Linearantrieb 38 für den Gegenschieber 31 ist über einen aufrechten Steg 39 mit dem Gegenschieber 31 verbunden. Der Steg 39 tritt durch einen Schlitz 40 in der Sammelplatte 29 hindurch.The slide, namely cross slide 28 and counter slide 31, are movable by linear drives 37, 38. These are below the plane of movement of the packs 10 together with the drive motor. The linear drive mounted below the collecting plate 29 38 for the counter slide 31 is over an upright web 39th connected to the counter slide 31. The web 39 passes through a slot 40 in the collector plate 29 therethrough.

    Auch der Bereich der Gruppierstation 23 ist an unterschiedliche Abmessungen der Packungen 10 und/oder der Packungsreihen 13 sowie Lagen 14 anpaßbar. Zu diesem Zweck ist der Seitensteg 35 in Querrichtung auf der entsprechend dimensionierten Sammelplatte 29 verstellbar. Bei größeren Abmessungen der Packungen 10 oder der Lagen 14 werden andere Organe gegen passende ausgetauscht, zum Beispiel die Seitenwände 26, 27, die bei entsprechender Abmessung der zu bildenden Packungsreihen 13 auch ersatzlos entfallen können. Gleichermaßen werden Querschieber 28 und Gegenschieber 31 durch Auswechslung an die jeweilige Abmessung der Packungsreihen 13 bzw. Lagen 14 angepaßt, wobei zweckmäßigerweise lediglich die Schieberplatten 30, 32 austauschbar sind.The area of the grouping station 23 is also different Dimensions of the packs 10 and / or the pack rows 13 and Layers 14 customizable. For this purpose, the side web 35 is in Transverse direction on the appropriately dimensioned collecting plate 29 adjustable. With larger dimensions of the packs 10 or of the layers 14, other organs are exchanged for suitable ones, for example the side walls 26, 27, which have the appropriate dimensions the pack series 13 to be formed can also be omitted without replacement can. Similarly, cross slide 28 and counter slide 31 by changing to the respective dimensions of the Pack rows 13 or layers 14 adapted, expediently only the slide plates 30, 32 are interchangeable.

    Eine weitere Besonderheit ist die überwachung des selbsttätigen Bewegungsflusses der Packungen 10. So werden die aus dem Bereich des Vereinzelungsbandes 18 austretenden (einzelnen) Packungen 10 gezählt, und zwar durch ein Zählorgan 41, welches die vorbeilaufenden Packungen 10 erfaßt. Das Zählorgan 41 besteht im vorliegenden Falle aus einer Lichtschranke, die mit einer Zähleinheit im Bereich einer zentralen Steuerung zusammenarbeitet. Das Zählorgan 41 überwacht die Komplettierung der Packungsreihen.Another special feature is the monitoring of the self-employed Flow of movement of the packs 10. So they are out of range of the separation band 18 emerging (individual) Packs 10 counted by a counting organ 41, which the packs 10 passing by are detected. The counting organ 41 exists in the present case from a light barrier with a counting unit works together in the area of a central control. The counting organ 41 monitors the completion of the Pack series.

    Ein weiteres optoelektronisches Überwachungsorgan, nämlich ein Lichttaster 42, ist verstellbar im Bereich der Gruppierstation 23 angeordnet, und zwar derart, daß der korrekte Endbereich einer Packungsreihe 13 erkannt wird. Bei eventueller Schiefstellung von Packungen 10 einer Packungsreihe 13 wird durch den Lichttaster 42 ein Signal erzeugt.Another optoelectronic monitoring device, namely a Light switch 42 is adjustable in the area of the grouping station 23 arranged such that the correct end region a pack row 13 is recognized. In the event of any misalignment of packs 10 of a pack row 13 is by the Light sensor 42 generates a signal.

    Eine besondere Aufgabe hat ein Überwachungsorgan, nämlich eine Lichtschranke 43, im Bereich des Übergangs vom Gruppierband 24 zur Sammelplatte 29. Die quer zur Schubrichtung der Packungsreihen 13 gerichtete Lichtschranke 43 soll vor allem feststellen, ob alle Packungen 10 einer Lage 14 vom Hubförderer 33 aufgenommen und abtransportiert worden sind. Nach dem Abheben der Lage 14 kehrt nämlich der Gegenschieber 31 in die Ausgangsstellung gemäß Fig. 2 zurück. Dabei werden zwangsläufig auf der Sammelplatte 29 zurückgebliebene Packungen 10 einer Lage 14 mitgenommen und in Richtung zum Gruppierband 24 geschoben. Dabei treten solche einzelnen Packungen 10 durch die Lichtschranke 43 hindurch (Fig. 11). Bei Feststellung einer derartigen zurückgebliebenen Packung 10 wird die Vorrichtung abgeschaltet.A monitoring body has a special task, namely a Light barrier 43, in the area of the transition from the grouping belt 24 to the collecting plate 29. The transverse to the direction of the pack rows 13 directed light barrier 43 is primarily intended to determine whether all packs 10 of a layer 14 are picked up by the lifting conveyor 33 and have been transported away. After taking off the Position 14 namely the counter slide 31 returns to the starting position 2 back. It will inevitably be on the Collecting plate 29 packs 10 remaining in a layer 14 taken and pushed towards the grouping belt 24. Here such individual packs 10 pass through the light barrier 43 through (Fig. 11). Upon detection of such a lagging Pack 10 the device is turned off.

    Die Kartons 11 bzw. teilweise vorgefertigte Kartonzuschnitte 44 werden einem Zuschnittmagazin 45 entnommen. Die Kartonzuschnitte 44 werden sodann aufgerichtet, derart, daß Faltlappen für eine Boden- und Stirnwand nach unten bzw. oben gerichtet sind. Der aufgerichtete Karton 11 wird entlang einer Kartonbahn 46 gefördert und im Bereich einer Beschickungsstation 47, die sich in Verlängerung bzw. Fortsetzung der Sammelplatte 29 befindet, mit Packungen 10 befüllt. Danach werden die Kartons 11 in bekannter Weise während des Weitertransports geschlossen. The cartons 11 or partially prefabricated carton blanks 44 are taken from a blank magazine 45. The cardboard blanks 44 are then erected such that folding flaps for a bottom and end wall are directed downwards or upwards. The erected carton 11 is along a carton web 46 promoted and in the area of a loading station 47, which itself is in the extension or continuation of the collecting plate 29, filled with packs of 10. After that, the cartons 11 become known Way closed during onward transport.

    Bezugszeichenliste: Reference symbol list :

    1010th
    Packungpack
    1111
    Kartoncarton
    1212th
    ZufördererFeeder
    1313
    PackungsreihePack series
    1414
    Lagelocation
    1515
    BandfördererBelt conveyor
    1616
    SeitenführungSide guide
    1717th
    SeitenführungSide guide
    1818th
    VereinzelungsbandSeparation band
    1919th
    SeitengurtSide belt
    2020th
    SeitengurtSide belt
    2121
    Unterlagedocument
    2222
    AndrückorganPressure element
    2323
    GruppierstationGrouping station
    2424th
    GruppierbandGrouping tape
    2525th
    AnschlagwandBillboard
    2626
    SeitenwandSide wall
    2727
    SeitenwandSide wall
    2828
    QuerschieberCross slide
    2929
    SammelplatteCollector plate
    3030th
    SchieberplatteSlide plate
    3131
    GegenschieberCounter slide
    3232
    SchieberplatteSlide plate
    3333
    HubfördererLifting conveyor
    3434
    HubkopfLifting head
    3535
    SeitenstegSidewall
    3636
    SeitenstegSidewall
    3737
    Linearantrieblinear actuator
    3838
    Linearantrieblinear actuator
    3939
    Stegweb
    4040
    Schlitz slot
    4141
    ZählorganTough organ
    4242
    LichttasterLight switch
    4343
    LichtschrankePhotoelectric barrier
    4444
    KartonzuschnittCarton blank
    4545
    ZuschnittmagazinCutting magazine
    4646
    KartonbahnCardboard web
    4747
    BeschickungsstationLoading station

    Claims (7)

    Vorrichtung zum Verpacken von Gegenständen, insbesondere quaderförmige (Einzel-)Packungen (10) von etwa übereinstimmender Größe in einen Zuschnitt oder in einen Großbehälter, insbesondere in einen (Versand-)Karton (11), wobei aus den fortlaufend zugeführten Packungen (10) zuerst eine Packungsreihe (13) und aus mehreren Packungsreihen (13) eine Lage (14) durch Querverschieben der Packungsreihen (13) gebildet wird und die komplette Lage (14) von einem Hubförderer (33) erfaßbar und dem Karton (11) oder dergleichen zuführbar ist, gekennzeichnet durch folgende Merkmale: a) die Packungen (10) sind zur Bildung einer Packungsreihe (13) einzeln, nacheinander in einer Gruppierstation (23) gegen eine Anschlagwand (25) förderbar, b) die Packungsreihe (13) ist durch einen Querschieber (28) auf voller Länge erfaßbar und in Querrichtung auf eine Sammelplatte (29) schiebbar, c) auf der zum Querschieber (28) gegenüberliegenden Seite sind die Packungsreihen (13) durch einen Gegenschieber (31) abgestützt, d) der Gegenschieber (31) ist mit den taktweise zur Bildung einer Lage (14) verschobenen Packungsreihen (13) bewegbar, wobei die zuerst gebildete Packungsreihe (13) an dem Gegenschieber (31) anliegt. Device for packaging objects, in particular cuboid (individual) packs (10) of approximately the same size, in a blank or in a large container, in particular in a (shipping) carton (11), the first of the continuously supplied packs (10) a pack row (13) and from several pack rows (13) a layer (14) is formed by shifting the pack rows (13) and the complete layer (14) can be detected by a lifting conveyor (33) and fed to the carton (11) or the like , characterized by the following features: a) the packs (10) can be conveyed individually, one after the other, in a grouping station (23) against a stop wall (25) to form a pack row (13), b) the row of packs (13) can be grasped over their entire length by a cross slide (28) and pushed in the transverse direction onto a collecting plate (29), c) on the side opposite the cross slide (28), the packing rows (13) are supported by a counter slide (31), d) the counter slide (31) can be moved with the pack rows (13) which are shifted in cycles to form a layer (14), the pack row (13) formed first abutting the counter slide (31). Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, daß die Packungen (10) durch einen Zuförderer (12) in unregelmäßiger Folge der Gruppierstation (23) zuführbar sind, wobei im Bereich eines an den Zuförderer (12) anschließenden Vereinzelungsbands (18) die Packungen (10) unter Bildung einer Dichtlage staubar und jeweils eine einzelne, vordere Packung (10) gesteuert einem an das Vereinzelungsband (18) anschließenden Gruppierband (24) zur Bildung einer Packungsreihe (13) zuführbar ist.Apparatus according to claim 1, characterized in that the packs (10) can be fed in an irregular sequence to the grouping station (23) by a feed conveyor (12) , the packs (10) in the region of a separating belt (18) adjoining the feed conveyor (12) ) dustable to form a sealing layer and in each case a single, front pack (10) can be fed in a controlled manner to a grouping belt (24) adjoining the separating belt (18) to form a row of packs (13). Vorrichtung nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß die auf dem Gruppierband (24) gebildete Packungsreihe (13) durch den Querschieber (28) von dem Gruppierband (24) quer zur Förderrichtung desselben abschiebbar ist auf die seitlich an das Gruppierband (24) anschließende Sammelplatte (29).Apparatus according to claim 1 or 2, characterized in that the row of packs (13) formed on the grouping belt (24) can be pushed by the cross slide (28) from the grouping belt (24) transversely to the conveying direction thereof onto the side of the grouping belt (24). subsequent collecting plate (29). Vorrichtung nach Anspruch 1 oder einem der weiteren Ansprüche, dadurch gekennzeichnet, daß der Querschieber (28) und/oder der Gegenschieber (31) durch Linearantriebe (37, 38) hin- und hergehend bewegbar sind, wobei die Linearantriebe (37, 38) samt Antriebsmotor unterhalb der Förderebene der Packungen (10) bzw. der Packungsreihen (13) angeordnet und die Schieber (28, 31) bzw. deren Schieberplatten (30, 32) über Stege (39) mit dem Linearantrieb (37, 38) verbunden und im Bereich der Sammelplatte (29) ein Schlitz (40) für den Durchtritt des Stegs (39) für den Gegenschieber (31) angeordnet ist.Device according to claim 1 or one of the further claims, characterized in that the cross slide (28) and / or the counter slide (31) can be moved back and forth by linear drives (37, 38), the linear drives (37, 38) together Drive motor arranged below the conveying plane of the packs (10) or the rows of packs (13) and the slide (28, 31) or their slide plates (30, 32) connected via webs (39) to the linear drive (37, 38) and in A slot (40) for the passage of the web (39) for the counter slide (31) is arranged in the region of the collecting plate (29). Vorrichtung nach Anspruch 1 oder einem der weiteren Ansprüche, dadurch gekennzeichnet, daß im Anschluß an das Vereinzelungsband (18) ein Zählorgan (41) zum Zählen der der Gruppierstation (23) zugeführten Packungen (10) angeordnet ist, vorzugsweise eine quergerichtete Lichtschranke, die mit einer Zähleinheit im Bereich einer zentralen Steuerung zusammenarbeitet.Apparatus according to claim 1 or one of the further claims, characterized in that a counting device (41) for counting the packs (10) fed to the grouping station (23), preferably a transversely directed light barrier, is arranged after the singling belt (18) a counting unit works together in the area of a central control. Vorrichtung nach Anspruch 1 oder einem der weiteren Ansprüche, dadurch gekennzeichnet, daß im Bereich des Gruppierbandes (24) am Ende der gebildeten Packungsreihe (13) ein Prüforgan zur Feststellung der korrekten Positionierung der Packungen (10) einer Packungsreihe (13) angeordnet ist, insbesondere ein Lichttaster (42) im Bereich einer rückwärtigen Endfläche der zuletzt zugeführten Packung (10) einer Packungsreihe (13).Device according to claim 1 or one of the further claims, characterized in that in the area of the grouping belt (24) at the end of the row of packs (13) formed, a test organ for determining the correct positioning of the packs (10) of a row of packs (13) is arranged, in particular a light sensor (42) in the area of a rear end face of the last supplied pack (10) of a pack row (13). Vorrichtung nach Anspruch 1 oder einem der weiteren Ansprüche, gekennzeichnet durch ein Überwachungsorgan im Bereich der Sammelplatte (29) zur Feststellung der korrekten Aufnahme einer kompletten Lage (14) durch den Hubförderer (33), vorzugsweise durch eine Lichtschranke (43) im Bereich des Übergangs von dem Gruppierband (24) zur Sammelplatte (29), wobei die Lichtschranke (43) nach Aufnehmen einer Lage (14) und Zurückführen des Gegenschiebers (31) in die Ausgangsstellung wirksam ist zum Erfassen etwaiger nicht aufgenommener Packungen (10).Apparatus according to claim 1 or one of the further claims, characterized by a monitoring element in the area of the collecting plate (29) for determining the correct pick-up of a complete layer (14) by the lifting conveyor (33), preferably by a light barrier (43) in the area of the transition from the grouping belt (24) to the collecting plate (29), the light barrier (43) being effective after detecting a position (14) and returning the counter slide (31) to the starting position for detecting any packs (10) that have not been picked up.
    EP99109676A 1998-05-18 1999-05-17 Device for packaging groups of (single-)packages Expired - Lifetime EP0959002B1 (en)

    Applications Claiming Priority (2)

    Application Number Priority Date Filing Date Title
    DE19821969 1998-05-18
    DE19821969A DE19821969A1 (en) 1998-05-18 1998-05-18 Device for packaging groups of (single) packs

    Publications (2)

    Publication Number Publication Date
    EP0959002A1 true EP0959002A1 (en) 1999-11-24
    EP0959002B1 EP0959002B1 (en) 2004-03-17

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    Application Number Title Priority Date Filing Date
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    Country Status (7)

    Country Link
    US (1) US6164045A (en)
    EP (1) EP0959002B1 (en)
    JP (1) JP4136190B2 (en)
    CN (1) CN1126693C (en)
    BR (1) BR9902088A (en)
    CA (1) CA2271587C (en)
    DE (2) DE19821969A1 (en)

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    JPH11348930A (en) 1999-12-21
    CA2271587A1 (en) 1999-11-18
    US6164045A (en) 2000-12-26
    DE59908844D1 (en) 2004-04-22
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    BR9902088A (en) 2000-01-04
    DE19821969A1 (en) 1999-11-25

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