CN102963569A - Detection system for carton lacking of box filling machine - Google Patents
Detection system for carton lacking of box filling machine Download PDFInfo
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- CN102963569A CN102963569A CN2012105444423A CN201210544442A CN102963569A CN 102963569 A CN102963569 A CN 102963569A CN 2012105444423 A CN2012105444423 A CN 2012105444423A CN 201210544442 A CN201210544442 A CN 201210544442A CN 102963569 A CN102963569 A CN 102963569A
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- packing machine
- detection device
- filling machine
- plume
- microprocessor
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Abstract
The invention discloses a detection system for carton lacking of a box filling machine. The detection system comprises a microprocessor, a top-layer cigarette carton detection device arranged at the lateral part of a box body of the box filling machine, wherein the top-layer cigarette carton detection device comprises a plurality of reflective fiber-optic sensors connected with the microprocessor; the detection system further comprises a lateral side detection device arranged at the lateral part of the box body of the box filling machine and an ultrahigh detection device arranged at the upper end of the lateral part of the box body of the box filling machine; the lateral side detection device comprises a plurality of capacitive sensors connected with the microprocessor; and the ultrahigh detection device is a limit correlation type optical fiber detector. The detection system for carton lacking of the box filling machine is simple to operate, and can detect out the phenomena of lacking, superelevation and the like of cigarette cartons effectively.
Description
Technical field
The present invention relates to a kind of scarce bar checking system of packing machine.
Background technology
Owing to adopted automatic packaging device in the cigarette manufacture industry, all packing units have all been cancelled the man power encasement, use the bar cigarette instead and carry, and finally by the automatic joint sealing of packing machine, degree of automation is high.Yet, but there are the quality problems about cigarette bar box-missing and heap bar, have a strong impact on normal production, there is very large hidden danger of quality, it is studied and improves, will have very important significance.
The reason that cigarette bar box-missing and heap bar problem form is as follows:
1, former packing machine can't detect the scarce bar in the stacking process, i.e. five of one decks are not satisfied in the own arrangement of plume, stacker just up lifting can cause scarce bar.Cause the situation of this scarce bar phenomenon to have two kinds: A, scarce bar detect and occur unusually.Original-pack scarce bar detects and is non-protected type sensor, because the position of its installation is narrow, hidden, be subjected to peripheral metal original paper to affect larger, be difficult for being found (for this detector after occurring unusually, once considered to substitute with the protected type sensor, with the stability of raising detector, but because the installation site is narrow and small, higher to detecting required distance, and fail to find alternative detection means).B, entrance belt conveyor card cigarette.Entrance belt conveyor place plume is stuck, and can not be transported to the target location, and if this moment detector by false triggering, think that plume has arrived assigned address, then can carry out stacking lifting, cause scarce bar;
2, former packing machine can't detect and push away the bar device and push away scarce bar in the cigarette process.Push away the bar device in pushing away the cigarette process, can extrude and cause scarce bar arranging bad plume;
3, former packing machine can't detect the scarce bar that manually causes.The plume abnormal condition appear in the equipment stacking position, and the operative employee replenishes after plume is manually taken out immediately, and causing the people is that the packing machine that causes lacks the generation of bar problem.
4. when plume swells (superelevation namely occurring), cause plume when advancing smoke box, to be extruded (the superelevation phenomenon indirectly causes and lacks the bar phenomenon), lack check implement.
Therefore, be necessary to design a kind of novel scarce bar checking system that is used for packing machine.
Summary of the invention
Technical matters to be solved by this invention provides a kind of scarce bar checking system of packing machine, and the scarce bar checking system of this packing machine is easy to implement, can effectively detect the phenomenons such as plume disappearance and superelevation.
The technical solution of invention is as follows:
A kind of scarce bar checking system of packing machine comprises microprocessor and the top layer plume detecting device that is arranged on the casing sidepiece of packing machine; Described top layer plume detecting device comprises a plurality of reflection-type optical fibre sensors that link to each other with microprocessor.
Described scarce bar checking system also comprises the side detecting device of the casing sidepiece that is arranged on packing machine, and described side detecting device comprises a plurality of capacitance-type sensors that link to each other with microprocessor.
Described scarce bar checking system comprises that also setting also comprises the ultrahigh detection device of the casing sidepiece upper end that is arranged on packing machine, and described ultrahigh detection device is a spacing correlation optic fibre detector.
Described reflection-type optical fibre sensor is 5 SICK reflection-type optical fibre sensors that horizontal direction arranges, and described capacitance-type sensor is 4, is vertical direction and arranges.
Beneficial effect:
The scarce bar checking system of packing machine of the present invention, owing to increased top layer plume detecting device, side detecting device and ultrahigh detection device, can in time detect the phenomenon of the bar of falling vacant (plume disappearance) and plume superelevation, for the employing of follow-up (as reporting to the police etc.) provides technical support.
The present invention redesigns and transforms the checking system of former packing machine, has remedied the design defect of former packing machine, has improved the operating efficiency of packing machine;
This system uses photoelectric technology thoroughly to solve scarce bar and the superelevation difficult problem of packing machine, drops into littlely, and cost is low, brings notable results, and is better than the at present imaging detection device of normal use, is suitable in industry promoting.
Description of drawings
Fig. 1 is the overall structure scheme drawing of the scarce bar checking system of packing machine;
Fig. 2 is the scheme of installation of reflection-type optical fibre sensor.
The spacing correlation optic fibre detector of label declaration: 1-, 2-capacitance-type sensor, 3-plume, the casing of 4-packing machine, 5-reflection-type optical fibre sensor.
The specific embodiment
Below with reference to the drawings and specific embodiments the present invention is described in further details:
Embodiment 1:
Shown in Fig. 1-2, a kind of scarce bar checking system of packing machine comprises microprocessor and the top layer plume detecting device that is arranged on the casing sidepiece of packing machine; Described top layer plume detecting device comprises a plurality of reflection-type optical fibre sensors that link to each other with microprocessor.
Described scarce bar checking system also comprises the side detecting device of the casing sidepiece that is arranged on packing machine, and described side detecting device comprises a plurality of capacitance-type sensors that link to each other with microprocessor.
Described scarce bar checking system comprises that also setting also comprises the ultrahigh detection device of the casing sidepiece upper end that is arranged on packing machine, and described ultrahigh detection device is a spacing correlation optic fibre detector.
Described reflection-type optical fibre sensor is 5 SICK reflection-type optical fibre sensors that horizontal direction arranges, and described capacitance-type sensor is 4, is vertical direction and arranges.
(1) reflection-type optical fibre sensor is installed in sidepiece, and whether 5 plumes that detect top layer exist scarce bar.
Be that stacking top layer increases reflection-type optical fibre sensor (claiming that again the plume top layer is to bit detector), detect plume and whether reach top layer, increase by 5 top layers detect 5 cigarettes of top layer to bit detector the situation that puts in place.After each stacking end, if there is scarce bar, it is not in place that top layer must have a position plume, do not satisfy the scarce bar problem that five of one decks cause with regard to substantially having solved because arranging like this.And the housing material of different brands cigarette is not identical, the barrel apparent brightness that has greatly, easily reflective, the then color that has is darker, easily extinction so need to select the stronger detector of applicability, the experiment proved that and selects the higher optical fiber of sensitivity then can meet the demands.Should adopt SICK reflection type optical fiber (model E32-DC200) to bit detector, have that volume is little, flexible for installation, the precision advantages of higher, and be equipped with the fiber-optic signal amplifier.The principle of work of SICK reflection type optical fiber detector is to utilize two bundle multimode optical fiberss to be incorporated in an end to form fibre-optical probe, a branch of as receiving, another bundle is the light source emission, the near infrared light that near infrared diode is sent exposes to measured object through luminous source optical fiber, and the optical signal that is reflected by measured object is converted to discernible electric signal through receiving optical fibre transmission to electrooptical device.
(2) for guaranteeing that plume finishes that reliability is higher when being pushed into smoke box after stacking arranges, increase by four capacitive transducers (model C J8-18GM-E2-V1) at outside poly (methyl methacrylate) plate, the last item cigarette that guarantees four to seven layers puts in place, strengthen stacking detectability, this is because packing machine is by hairclipper three to seven layers of plume of stacking portion to be shifted onto in the smoke box to pack, and the 3rd layer of plume itself just is equipped with the detection that puts in place, therefore increases the detection of 4-7 layer.Capacitive transducer is that the change transitions with measured amount is a kind of sensor of capacitance, therefore the existence of plume can have influence on the electric capacity in the capacitive transducer, make capacitive transducer inspection have cigarette to export respectively 2 different electric signal with smokelessly the time, after processing by the electric signal that collects, reach the effect of measurement.
(3) ultrahigh detection device adopts spacing correlation optic fibre detector, prevent when stacking that plume tilts and arranges bad, exceed headroom height, the bad plume of arrangement is stopped by running-on and extrudes in pushing away the bar process, spacing correlation optic fibre detector adopts optical detection principle, if the plume of superelevation is arranged, the light that the transmitting terminal of spacing correlation optic fibre detector sends is partly blocked by the plume of superelevation and can't be received the receiving end, thereby corresponding impulse singla or level signal occur with the superelevation phenomenon in receiving end output, such as receiving end output high level when the superelevation not, output low level when superelevation occurs.
Claims (4)
1. the scarce bar checking system of a packing machine is characterized in that, comprises microprocessor and the top layer plume detecting device that is arranged on the casing sidepiece of packing machine; Described top layer plume detecting device comprises a plurality of reflection-type optical fibre sensors that link to each other with microprocessor.
2. scarce bar checking system according to claim 1 is characterized in that, also comprises the side detecting device of the casing sidepiece that is arranged on packing machine, and described side detecting device comprises a plurality of capacitance-type sensors that link to each other with microprocessor.
3. scarce bar checking system according to claim 2 is characterized in that, also comprises the ultrahigh detection device of the casing sidepiece upper end that is arranged on packing machine, and described ultrahigh detection device is a spacing correlation optic fibre detector.
4. scarce bar checking system according to claim 3 is characterized in that, described reflection-type optical fibre sensor is 5 SICK reflection-type optical fibre sensors that horizontal direction arranges, and described capacitance-type sensor is 4, is vertical direction and arranges.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012105444423A CN102963569A (en) | 2012-12-14 | 2012-12-14 | Detection system for carton lacking of box filling machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012105444423A CN102963569A (en) | 2012-12-14 | 2012-12-14 | Detection system for carton lacking of box filling machine |
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| CN102963569A true CN102963569A (en) | 2013-03-13 |
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| CN2012105444423A Pending CN102963569A (en) | 2012-12-14 | 2012-12-14 | Detection system for carton lacking of box filling machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104375199A (en) * | 2014-10-30 | 2015-02-25 | 烟台正海汽车内饰件有限公司 | Method and device for detecting nuts in trunk cover plate production |
| CN109353568A (en) * | 2018-11-27 | 2019-02-19 | 深圳烟草工业有限责任公司 | A kind of outer cellophane paper packager of cigarette case pushes away bag apparatus |
| CN112945971A (en) * | 2021-01-28 | 2021-06-11 | 内蒙古昆明卷烟有限责任公司 | Comprehensive intelligent detector for cigarette carton full-appearance missing |
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| CN1235921A (en) * | 1998-05-18 | 1999-11-24 | 福克有限公司 | Device for packaging groups of (individual) packages |
| CN201066343Y (en) * | 2007-07-13 | 2008-05-28 | 广西中烟工业公司 | Testing device for transparent paper of bar box in tobacco packer |
| CN201472729U (en) * | 2009-08-04 | 2010-05-19 | 龙岩烟草工业有限责任公司 | Device for detecting bar lack by means of lifting when boxing bar cigarette |
| CN202358367U (en) * | 2011-11-10 | 2012-08-01 | 湖南中烟工业有限责任公司 | Barrel cigarette packet lacking checker |
| CN102658892A (en) * | 2012-05-10 | 2012-09-12 | 广西中烟工业有限责任公司 | Device for detecting quantity of cigarettes packed in box |
| CN102730231A (en) * | 2012-07-11 | 2012-10-17 | 河南中烟工业有限责任公司 | Cartoned cigarette collecting machine |
| CN203228954U (en) * | 2012-12-14 | 2013-10-09 | 湖南中烟工业有限责任公司 | Carton-lacking detection system for box filling machine |
-
2012
- 2012-12-14 CN CN2012105444423A patent/CN102963569A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1235921A (en) * | 1998-05-18 | 1999-11-24 | 福克有限公司 | Device for packaging groups of (individual) packages |
| CN201066343Y (en) * | 2007-07-13 | 2008-05-28 | 广西中烟工业公司 | Testing device for transparent paper of bar box in tobacco packer |
| CN201472729U (en) * | 2009-08-04 | 2010-05-19 | 龙岩烟草工业有限责任公司 | Device for detecting bar lack by means of lifting when boxing bar cigarette |
| CN202358367U (en) * | 2011-11-10 | 2012-08-01 | 湖南中烟工业有限责任公司 | Barrel cigarette packet lacking checker |
| CN102658892A (en) * | 2012-05-10 | 2012-09-12 | 广西中烟工业有限责任公司 | Device for detecting quantity of cigarettes packed in box |
| CN102730231A (en) * | 2012-07-11 | 2012-10-17 | 河南中烟工业有限责任公司 | Cartoned cigarette collecting machine |
| CN203228954U (en) * | 2012-12-14 | 2013-10-09 | 湖南中烟工业有限责任公司 | Carton-lacking detection system for box filling machine |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104375199A (en) * | 2014-10-30 | 2015-02-25 | 烟台正海汽车内饰件有限公司 | Method and device for detecting nuts in trunk cover plate production |
| CN109353568A (en) * | 2018-11-27 | 2019-02-19 | 深圳烟草工业有限责任公司 | A kind of outer cellophane paper packager of cigarette case pushes away bag apparatus |
| CN109353568B (en) * | 2018-11-27 | 2024-03-15 | 深圳烟草工业有限责任公司 | Pushing device of cigarette box outer transparent paper packaging machine |
| CN112945971A (en) * | 2021-01-28 | 2021-06-11 | 内蒙古昆明卷烟有限责任公司 | Comprehensive intelligent detector for cigarette carton full-appearance missing |
| CN112945971B (en) * | 2021-01-28 | 2023-09-26 | 内蒙古昆明卷烟有限责任公司 | Full outward appearance of tobacco rod lacks and props up comprehensive intelligent detector |
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Application publication date: 20130313 |