EP0909309B1 - Lubrifiant et son utilisation - Google Patents

Lubrifiant et son utilisation Download PDF

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Publication number
EP0909309B1
EP0909309B1 EP97927005A EP97927005A EP0909309B1 EP 0909309 B1 EP0909309 B1 EP 0909309B1 EP 97927005 A EP97927005 A EP 97927005A EP 97927005 A EP97927005 A EP 97927005A EP 0909309 B1 EP0909309 B1 EP 0909309B1
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EP
European Patent Office
Prior art keywords
weight
lubricant
orthophosphate
lubricant according
primary
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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EP97927005A
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German (de)
English (en)
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EP0909309A1 (fr
Inventor
Norbert Aurin
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Chemische Fabrik Budenhiem KG
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Chemische Fabrik Budenhiem KG
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M125/00Lubricating compositions characterised by the additive being an inorganic material
    • C10M125/24Compounds containing phosphorus, arsenic or antimony
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    • C10M103/00Lubricating compositions characterised by the base-material being an inorganic material
    • C10M103/02Carbon; Graphite
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    • C10M103/00Lubricating compositions characterised by the base-material being an inorganic material
    • C10M103/06Metal compounds
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    • C10M125/00Lubricating compositions characterised by the additive being an inorganic material
    • C10M125/26Compounds containing silicon or boron, e.g. silica, sand
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    • C10M125/00Lubricating compositions characterised by the additive being an inorganic material
    • C10M125/26Compounds containing silicon or boron, e.g. silica, sand
    • C10M125/30Clay
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    • C10M169/00Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/04Mixtures of base-materials and additives
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    • C10M173/00Lubricating compositions containing more than 10% water
    • C10M173/02Lubricating compositions containing more than 10% water not containing mineral or fatty oils
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    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/04Elements
    • C10M2201/041Carbon; Graphite; Carbon black
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    • C10M2201/0413Carbon; Graphite; Carbon black used as base material
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    • C10N2040/20Metal working
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Definitions

  • Lubricants used in the hot forming of metals have long been known.
  • Such lubricants consist for example of mixtures of graphite and mineral oil. Such mixtures decompose at the usual application temperatures of 1100 to 1300 ° C and result in a strong environmental impact.
  • Lubricants used in the manufacture of seamless pipes for lubrication called Dome poles must meet special requirements and therefore exist made of graphite and mixtures of substances that provide these special properties. So describes DE-B-2 450 716 a high-temperature lubricant made from 10 to 90% graphite, 2 to 60% Alkylene polymer or copolymer, 0.2 to 8% suspension aid and 2 to 40% Film stabilizer.
  • EP-A-0 554 822 describes a lubricant which contains one or more graphite several clay minerals from the smectite class as well as polysaccharide and one non-ionic Contains surfactant.
  • EP-A-0 164 637 describes a high-temperature lubricant for non-cutting Hot forming of metals, 10 to 90% by weight graphite as a solid lubricant, 10 to 80% by weight contains inorganic additive and 0.2 to 4% by weight of organic stabilizing agent.
  • the inorganic Additive consists of 0.2 to 25% by weight boric acid, 0.2 to 98.8% by weight polyphosphate and 1 up to 99.6% by weight alkali silicate.
  • the lubricant is in the form of a 5 to 50% by weight dispersion applied.
  • the lubricants known to date contain organic and thus decomposable Substances and / or additives that the later wastewater, for example, by Strongly contaminate sludge formation and thus represent a major environmental burden.
  • the object underlying the invention was therefore a lubricant, in particular is usable as dome lubricant to get that in addition to graphite essentially contains as few organic substances as possible and the least possible harm to the environment regarding wastewater pollution.
  • this object is achieved with a lubricant with a content of 75 to 90 % By weight of graphite and 1 to 10% by weight of phosphates, which is characterized in that it as phosphates, a phosphate mixture of tetrasodium diphosphate, primary zinc orthophosphate, contains primary manganese orthophosphate, disodium dihydrogen diphosphate and potassium polyphosphate.
  • lubricants according to the invention do not contain any organic substances need to contain and preferably contain no organic substances at all, so that the graphite is the only decomposable component. So they preferably contain only inorganic Fabrics.
  • Graphite which has the main lubricating effect of such lubricants, exists Made of pure carbon, which is used at high application temperatures in an oxygen-containing environment burns, producing carbon dioxide, which creates a gas cushion on which in the first place the separation of tube and dome rod is based
  • the other ingredients in the lubricant have the task of creating an even lubricating film to produce a quick drying of the lubricating film and damage the Avoid mandrel rod or the inner surface of the pipe.
  • These tasks are invented primarily solved by the phosphates, which, at the high application facet temperatures, form reactive melt, which is able to scale and similar contaminants solve and thus avoid their harmful effects.
  • the lubricants according to the invention preferably contain 85 to 90% by weight of graphite and advantageously 3 to 5% by weight of phosphates.
  • the phosphate mixture 25 to 50 preferably 33 to 43 %
  • tetrasodium diphosphate 1 to 20, preferably 3 to 11% by weight of primary zinc orthophosphate, 0.5 to 20, preferably 1 to 10% by weight of primary manganese orthophosphate, 2 to 25, preferably 5 to 15% by weight disodium dihydrogen diphasphate and 8 to 35, preferably 15 up to 25% by weight of potassium polyphosphate
  • a fine-tuned phosphate mixture for this purpose contains about 38% by weight tetrasodium diphosphate, about 7% by weight primary zinc orthophosphate, about 5% by weight of primary manganese orthophosphate, about 10% by weight of disodium dihydrogen drug diphosphate and about 20% by weight potassium polyphosphate.
  • the phosphate mixture added to the lubricant as phosphates additionally 5 to 25, preferably 10 to 20% by weight of boric acid and / or 0.5 to 15, preferably 1 up to 10% by weight of hydroxyapatite.
  • the fine-tuned phosphate blend listed above contains of which expedient about 15% by weight of boric acid and about 5% by weight of hydroxyapatite.
  • Lubricants expediently 1 to 4, preferably 2 to 2.5 wt.% Alkali silicate, in particular
  • the latter percentages relate to the total weight of the solids content of the lubricant according to the invention, while the percentages of the phosphate mixture including those of boric acid and the hydroxyapatite relate to the total weight of the solids only of the phosphate mixture alone.
  • sodium silicate it is expedient to use one with a ratio of SiO 2 : Na 2 O of 2.
  • the silicophosphate used advantageously contains about 22% SiO 2 and about 54% P 2 O 5 .
  • the mandrel lubricants according to the invention are preferred as aqueous suspensions with a solids content of 20 to 40% by weight, preferably 25 to 35% by weight.
  • the lubricant is applied in the usual way by spraying the suspension the mandrel bar after it has left the cooling bath and transported back to the rolling process becomes.
  • the lubricants according to the invention can expediently additionally contain customary solid lubricants, such as calcium fluoride, cryolite, antimony trioxide, molybdenum sulfide, zinc pyrophosphate, boron nitride or Iron III pyrophosphate.
  • customary solid lubricants such as calcium fluoride, cryolite, antimony trioxide, molybdenum sulfide, zinc pyrophosphate, boron nitride or Iron III pyrophosphate.
  • the application has also been very good for hot extrusion, for example of flywheels thin layers of the lubricants according to the invention have been tried and tested. While with oil graphite lubrication the mold made of alloy material often quickly through Crack formation was destroyed, so that it had to be replaced frequently, is by the Lubricant according to the invention doubles the life of the mold. It's just one more vigorous cleaning, but not a complete renewal of the mold required.
  • a lubricant according to the invention was produced in the form of a 30% aqueous slurry, the solids content of which had the following composition: 85 Parts by weight of natural graphite with 95% purity in the form of carbon 3rd Parts by weight of bentonite 2.5 Parts by weight of sodium silicate with a ratio of SiO2: Na2O of 2.0 0.8 Parts by weight of a silicophosphate 8.7 Parts by weight of a phosphate mixture 40 Parts by weight of tetrasodium diphosphate 5 Parts by weight of primary zinc orthophosphate 5 Parts by weight of manganese orthosphate 10 Parts by weight of disodium dihydrogen phosphate 20th Parts by weight of potassium polyphosphate 5 Parts by weight of boric acid 5 Parts by weight of hydroxyapatite
  • the mandrel bars in circulation were sprayed with the above-mentioned lubricant. After the water content had evaporated, the layer weight of the dry lubricant film was 60 g / m 2 of the surface of the mandrel bar.
  • a lubricant according to the invention was produced in the form of a 15% by weight aqueous slurry, the solids content of which consisted of the following components: 73 Weight parts of a synthetic graphite with a purity of more than 98% carbon 3.5 Parts by weight of bentonite 3.0 Parts by weight of sodium silicate with a SiO 2 : Na 2 O ratio of 2.2 0.5 Parts by weight of a silicon phosphate with 22% by weight SiO 2 and 54% by weight P 2 O 5 20th Parts by weight of a phosphate mixture 35 Parts by weight of tetrasodium pyrophosphate 10 Parts by weight of primary zinc phosphate 5 Parts by weight of manganese orthophosphate 5 Parts by weight of disodium dihydrogen phosphate 15 Parts by weight of potassium polyphosphate 20th Parts by weight of boric acid 10 Parts by weight of hydroxyapatite
  • the mandrel bar was smooth and free of scale particles.
  • the inside surface of the pipe was also smooth.
  • the internal roughness of the pipes had decreased significantly. she averaged 10 ⁇ m.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Lubricants (AREA)

Claims (21)

  1. Lubrifiant contenant 75 à 90 % en poids de graphite et 1 à 10 % en poids de phosphates, caractérisé en ce qu'il contient comme phosphates un mélange de phosphates constitué de diphosphate tétrasodique, d'orthophosphate de zinc primaire, d'orthophosphate de manganèse primaire, de dihydrogénodiphosphate disodique et de polyphosphate de potassium.
  2. Lubrifiant selon la revendication 1, caractérisé en ce qu'il contient 3 à 5 % en poids de phosphates.
  3. Lubrifiant selon la revendication 1 ou 2, caractérisé en ce qu'il contient en outre 1 à4, de préférence 2 à 2,5 % en poids de silicate alcalin.
  4. Lubrifiant selon la revendication 3, caractérisé en ce qu'il contient comme silicate alcalin le silicate de sodium, en pratique avec un rapport SiO2:Na2O d'environ 2.
  5. Lubrifiant selon l'une des revendications 1 à 4, caractérisé en ce qu'il contient en outre 1 à 10, de préférence 4 à 6 % en poids de bentonite.
  6. Lubrifiant selon la revendication 5, caractérisé en ce qu'il contient une bentonite ayant une surface BET de 6 m2/g.
  7. Lubrifiant selon l'une des revendications 1 à 6, caractérisé en ce qu'il contient en outre 0,5 à 1, de préférence 0,7 à 0,9 % en poids de silicophosphate.
  8. Lubrifiant selon la revendication 7, caractérisé en ce qu'il contient un silicophosphate comportant environ 22 % de SiO2 et environ 54 % de P2O5.
  9. Lubrifiant selon l'une des revendications 1 à 8, caractérisé en ce qu'il contient comme graphite un graphite naturel ou synthétique de haute cristallinité et ayant une teneur en cendres inférieure à 5 %.
  10. Lubrifiant selon la revendication 9, caractérisé en ce qu'il contient un mélange de phosphates qui comporte 25 à 50, de préférence 33 à 43 % en poids de diphosphate tétrasodique, 1 à 20, de préférence 3 à 11 % en poids d'orthophosphate de zinc primaire, 0,5 à 20, de préférence 1 à 10 % en poids d'orthophosphate de manganèse primaire, 2 à 25, de préférence 5 à 15 % en poids de dihydrogénodiphosphate disodique et 8 à 35, de préférence 15 à 25 % en poids de polyphosphate de potassium.
  11. Lubrifiant selon la revendication 9 ou 10, caractérisé en ce que le mélange de phosphates contient en outre de l'acide borique et/ou de l'hydroxylapatite.
  12. Lubrifiant selon la revendication 11, caractérisé en ce que le mélange de phosphates contient en outre 5 à 25, de préférence 10 à 20 % en poids, d'acide borique, et/ou 0,5 à 15, de préférence 1 à 10 % en poids d'hydroxylapatite.
  13. Lubrifiant selon l'une des revendications 9 à 12, caractérisé en ce que le mélange de phosphates content environ 38 % en poids de diphosphate téteasodique, environ 7 % en poids d'orthophosphate de zinc primaire, environ 5 % en poids d'orthophosphate de manganèse primaire, environ 10 % en poids de dihydrogénodiphosphate disodique, environ 20 % en poids de polyphosphate de potassium, environ 15 % en poids d'acide borique et environ 5 % en poids d'hydroxylapatite.
  14. Lubrifiant selon l'une des revendications 1 à 13, caractérisé en ce qu'il se présente sous forme de dispersion aqueuse ayant une teneur en solide de 20 à 40 % en poids, de préférence 24 à 35 % en poids, les pourcentages du graphite, des phosphates ou selon les cas du mélange de phosphates, du silicate alcalin, de la bentonite et du silicophosphate se rapportant àla fraction solide de la dispersion aqueuse.
  15. Lubrifiant selon l'une des revendications 1 à 14, caractérisé en ce qu'il contient en outre au moins un lubrifiant solide, de préférence dans une quantité de 1 à 5 % en poids.
  16. Additif lubrifiant, caractérisé par un mélange de phosphates qui se compose de 25 à 50 % en poids de diphosphate tétrasodique, 1 à 20 % en poids d'orthophosphate de zinc primaire, 0,5 à 20 % en poids d'orthophosphate de manganèse primaire, 2 à 25 % en poids de dihydrogénodiphosphate disodique et 8 à 35 % en poids de polyphosphate de potassium.
  17. Additif lubrifiant selon la revendication 16, caractérisé en ce qu'il contient 33 à 43 % en poids de diphosphate tétrasodique, 3 à 11 % en poids d'orthophosphate de zinc primaire, 1 à 10 % en poids d'orthophosphate de manganèse primaire, 5 à 15 % en poids de dihydrogénodiphosphate disodique et 15 à 25 % en poids de polyphosphate de potassium.
  18. Additif lubrifiant selon la revendication 16 ou 17, caractérisé en ce qu'il contient en outre 5 à 25 % en poids d'acide borique et/ou 0,5 à 15 % en poids d'hydroxylapatite.
  19. Additif lubrifiant selon la revendication 18, caractérisé en ce qu'il contient 10 à 20 % en poids d'acide borique et/ou 1 à 10 % en poids d'hydroxylapatite.
  20. Additif lubrifiant selon l'une des revendications 16 à 19, caractérisé en ce qu'il se compose d'environ 38 % en poids de diphosphate tétrasodique, environ 7 % en poids d'orthophosphate de zinc primaire, environ 5 % en poids d'orthophosphate de manganèse primaire, environ 10 % en poids de dihydrogénodiphosphate disodique, environ 20 % en poids de polyphosphate de potassium, environ 15 % en poids d'acide borique et environ 5 % en poids d'hydroxylapatite.
  21. Utilisation d'un lubrifiant selon l'une des revendications 1 à 14 comme lubrifiant de boulons.
EP97927005A 1996-07-02 1997-06-11 Lubrifiant et son utilisation Expired - Lifetime EP0909309B1 (fr)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
DE19626529 1996-07-02
DE19626529 1996-07-02
DE19637539 1996-09-14
DE19637539 1996-09-14
PCT/DE1997/001217 WO1998000483A1 (fr) 1996-07-02 1997-06-11 Lubrifiant et son utilisation

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EP0909309A1 EP0909309A1 (fr) 1999-04-21
EP0909309B1 true EP0909309B1 (fr) 2001-10-10

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EP (1) EP0909309B1 (fr)
AT (1) ATE206745T1 (fr)
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DE (2) DE59704881D1 (fr)
ES (1) ES2165063T3 (fr)
WO (1) WO1998000483A1 (fr)

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CN1059223C (zh) * 1998-10-08 2000-12-06 中国科学院兰州化学物理研究所 高温防粘润滑涂料
US8114821B2 (en) * 2003-12-05 2012-02-14 Zulzer Metco (Canada) Inc. Method for producing composite material for coating applications
DE102004045128A1 (de) * 2004-09-17 2006-03-23 Chemische Fabrik Budenheim Kg Schmiermittel zum Schmieren von erhitzten Metallgegenständen
DE102006047621A1 (de) 2006-10-09 2008-04-10 Chemische Fabrik Budenheim Kg Graphithaltiger Hochtemperaturschmierstoff für Edel- und Kohlenstoffstähle
CN101386805B (zh) * 2007-09-12 2012-01-25 天津钢管集团股份有限公司 芯棒石墨润滑剂
JP5392134B2 (ja) * 2010-02-15 2014-01-22 新日鐵住金株式会社 熱間圧延工具用潤滑剤および熱間継目無管製造用マンドレルバーの表面処理方法
US10793800B2 (en) * 2017-02-07 2020-10-06 Aero Accessories, Llc Lubricant compositions and methods of use
CN113444565A (zh) * 2021-07-26 2021-09-28 湖南金裕环保科技有限公司 一种高温水基芯棒润滑剂、制备方法及其应用
US11921455B2 (en) * 2022-03-02 2024-03-05 Fujifilm Business Innovation Corp. Lubricant solid, image forming apparatus, and process cartridge

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DE59704881D1 (de) 2001-11-15
AU3165297A (en) 1998-01-21
ATE206745T1 (de) 2001-10-15
US6177386B1 (en) 2001-01-23
WO1998000483A1 (fr) 1998-01-08
DE19780631D2 (de) 1999-07-08
EP0909309A1 (fr) 1999-04-21
ES2165063T3 (es) 2002-03-01

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