EP0716154B1 - Utilisation d'un alliage en aluminium et titane et matériau de revêtemens pour telle utilisation - Google Patents
Utilisation d'un alliage en aluminium et titane et matériau de revêtemens pour telle utilisation Download PDFInfo
- Publication number
- EP0716154B1 EP0716154B1 EP95118740A EP95118740A EP0716154B1 EP 0716154 B1 EP0716154 B1 EP 0716154B1 EP 95118740 A EP95118740 A EP 95118740A EP 95118740 A EP95118740 A EP 95118740A EP 0716154 B1 EP0716154 B1 EP 0716154B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- atom
- titanium
- coating material
- alloy
- aluminium
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000463 material Substances 0.000 title claims description 47
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims description 18
- 229910052782 aluminium Inorganic materials 0.000 title claims description 17
- 239000011248 coating agent Substances 0.000 title claims description 15
- 238000000576 coating method Methods 0.000 title claims description 15
- 229910001069 Ti alloy Inorganic materials 0.000 title claims description 4
- 239000004411 aluminium Substances 0.000 title claims 7
- 229910045601 alloy Inorganic materials 0.000 claims description 20
- 239000000956 alloy Substances 0.000 claims description 20
- 230000007797 corrosion Effects 0.000 claims description 20
- 238000005260 corrosion Methods 0.000 claims description 20
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 16
- 239000010936 titanium Substances 0.000 claims description 15
- 229910052719 titanium Inorganic materials 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 11
- 239000007789 gas Substances 0.000 claims description 8
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 7
- 239000001301 oxygen Substances 0.000 claims description 7
- 229910052760 oxygen Inorganic materials 0.000 claims description 7
- 229910000838 Al alloy Inorganic materials 0.000 claims description 5
- 229910052804 chromium Inorganic materials 0.000 claims description 4
- 239000011651 chromium Substances 0.000 claims description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 3
- 229910052758 niobium Inorganic materials 0.000 claims description 3
- 239000010955 niobium Substances 0.000 claims description 3
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 claims description 3
- 229910052710 silicon Inorganic materials 0.000 claims description 3
- 239000010703 silicon Substances 0.000 claims description 3
- 229910000851 Alloy steel Inorganic materials 0.000 claims description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 2
- 150000001875 compounds Chemical class 0.000 claims description 2
- 229910052750 molybdenum Inorganic materials 0.000 claims description 2
- 239000011733 molybdenum Substances 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 1
- 239000010410 layer Substances 0.000 description 10
- UQZIWOQVLUASCR-UHFFFAOYSA-N alumane;titanium Chemical compound [AlH3].[Ti] UQZIWOQVLUASCR-UHFFFAOYSA-N 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 4
- 229910052739 hydrogen Inorganic materials 0.000 description 4
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 229910052717 sulfur Inorganic materials 0.000 description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 3
- 239000003245 coal Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000002309 gasification Methods 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 239000012495 reaction gas Substances 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 150000004763 sulfides Chemical class 0.000 description 3
- 239000011593 sulfur Substances 0.000 description 3
- 229910021324 titanium aluminide Inorganic materials 0.000 description 3
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- OQPDWFJSZHWILH-UHFFFAOYSA-N [Al].[Al].[Al].[Ti] Chemical compound [Al].[Al].[Al].[Ti] OQPDWFJSZHWILH-UHFFFAOYSA-N 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000012159 carrier gas Substances 0.000 description 2
- 229910010293 ceramic material Inorganic materials 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 230000035882 stress Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000005382 thermal cycling Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000005524 ceramic coating Methods 0.000 description 1
- VNNRSPGTAMTISX-UHFFFAOYSA-N chromium nickel Chemical compound [Cr].[Ni] VNNRSPGTAMTISX-UHFFFAOYSA-N 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000010494 dissociation reaction Methods 0.000 description 1
- 208000018459 dissociative disease Diseases 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 1
- 239000003348 petrochemical agent Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000007750 plasma spraying Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000004626 scanning electron microscopy Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000005486 sulfidation Methods 0.000 description 1
- 239000002641 tar oil Substances 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C14/00—Alloys based on titanium
Definitions
- the invention relates to the use of an alloy made of aluminum and titanium with an alloy content Aluminum from 22 to 56 atom%.
- the invention further relates to a coating material for such use.
- a high-temperature-resistant, corrosion-resistant alloy of aluminum and titanium is described in DE-A-42 15 017 as a material for, for example, turbine blades.
- the material When used at high temperatures up to 900 ° C, the material should become resistant to oxidation and corrosion by forming a slowly growing Al 2 O 3 layer instead of a rapidly growing TiO 2 layer.
- EP-A-04 95 454 also describes a material made of aluminum and titanium, in which a protective layer made of Al 2 O 3 is intended to prevent corrosion of the material.
- the proposed aluminum-titanium alloy is intended as a material for engine parts, in particular valves and piston pins.
- atmospheres that the materials used so far are not able to withstand sufficiently.
- Such atmospheres are characterized by low oxygen partial pressures, for example in the range from 1x10 -34 to 1x10 -27 bar and, for example, H 2 S contents of up to 1% by volume and higher (Ullmann's Encyclopedia of Industrial Chemistry, Volumes A12, p. 169 - 306 and A18, pp. 52 - 99, VCH Verlag, Weinheim 1989 and 1991).
- processes in which such atmospheres are present are the distillation and gasification of tar and heavy oil residues, the gasification of coal and the gasification of (special) waste (B. Glaser, M.
- intermetallic titanium aluminide materials offer themselves as materials for use due to their properties lying between the metallic and the ceramic materials these conditions without exhibiting the toughness problems mentioned.
- the object underlying the invention was an advantageous use of an alloy of aluminum and find Titan. Furthermore, a coating material discovered for such use become.
- the first-mentioned object is achieved according to the invention by using an alloy of aluminum and titanium with an alloy content of aluminum of 22-56 atom% as a high-temperature-resistant, corrosion-resistant coating material for an unalloyed or low-alloy steel for protection against corrosion in plants with process gases, which are reducing Atmospheres have an oxygen partial pressure in the range of 1x10 -34 bar to 1x10 -26 bar and have a sulfiding effect due to their content of sulfur-containing compounds.
- the coating material according to the invention stands out characterized in that the alloy with appropriate reduction titanium content up to 7 atomic% niobium or up to 3 atom% chromium or up to 2 atom% silicon or up to 7 atomic% tungsten or up to 7 atomic% molybdenum contains.
- Such a material has a high resistance to corrosion attack both under isothermal and under thermal cycling.
- the basic idea of the invention is that a material is only stable in a corrosive environment at high temperatures if, when reacting with the surrounding atmosphere, very thin, dense and extremely slow-growing corrosion product layers are formed, which act as a barrier between the external environment and develop the metal. With the materials previously used in technology in the environments mentioned, this is not the case at temperatures above 400 ° C. and generally also at temperatures below it, since rapidly growing sulfides of the elements Fe, Cr, Ni or mixed sulfides result from these Form elements, cf. S. Mrowec, K. Przybylski: High Temp. Mat.
- Plasma spraying methods are available for the coating on. Because the coefficient of thermal expansion the titanium aluminide and the unalloyed and low-alloyed heat-resistant steels are very close together, see J.H. Schneibel et al .: Materials Science and Engineering, A152 (1992), 126-131, and TAPP, A Database of Thermochemical and Physical Properties, ES Microware, Inc .; OH (USA), In 1991, this combination of materials offered itself as a layered composite for high temperature applications, because when cooling no critical mechanical from the operating temperature Stresses induced in the layer / substrate composite that in other cases (e.g. ceramic coatings) led to flaking of the coating to have. Furthermore, one follows from these aspects particularly good resistance to temperature changes during operation.
- an alloy with 51 atom% aluminum and 49 atom% titanium is exposed to a sulfidating gas atmosphere with 1 vol.% Hydrogen sulfide in a carrier gas made of argon and with 5 vol.% Hydrogen.
- the reactor is electrically heated by a tube furnace surrounding it.
- T 700 ° C
- the equilibrium partial pressure of the sulfur in the reaction gas due to the dissociation reaction of the hydrogen sulfide is 1x10 -6 bar, while the oxygen partial pressure is below 1x10 -26 bar.
- the alloy has conditions under which commercially used, high-alloy steels massively damaged be, up to three orders of magnitude reduced rate of corrosion.
- Titanium-aluminum alloys of different compositions a gas atmosphere containing hydrogen sulfide exposed at elevated temperature.
- Example 2 In addition to the alloy mentioned in Example 1 with 51 atom% Aluminum becomes samples with 50 or 46 atom% aluminum as well as 0.8 - 2 atom% niobium, 0 - 1.4 atom% chromium and 0.1 - 0.2 atom% silicon tested.
- thermocyclic test with rapid cooling processes is carried out with the help of movable half-shells that open and close under computer control.
- T 500 ° C
- the reaction gas is cooled to 350 ° C in 24-hour cycle intervals and then reheated. This procedure is continued for a total of 504 hours.
- the area-specific mass changes of the titanium-aluminum alloys are 0.03 - 0.04 mg / cm 2 .
- the values are between 21 mg / cm 2 (St37, material no. 1.0212) and 10 mg / cm 2 (X10CrNiTi18 9, material no. 1.4541).
- Metallographic follow-up examinations of the samples taken from commercially available heat exchanger tubes show that under the reaction conditions, sulfidic cover layers have formed which have been detached from the substrate several times as a result of the temperature changes and thus have lost any diffusion barrier effect. No external corrosion products can be found on the surfaces of the titanium-aluminum alloys in the scanning electron microscope, even with a magnification factor of 4500.
- the tested alloys based on titanium and aluminum thus also exhibit in a sulfidating gas atmosphere excellent under thermal cycling Corrosion resistance.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
- Coating By Spraying Or Casting (AREA)
- Preventing Corrosion Or Incrustation Of Metals (AREA)
Claims (6)
- Utilisation d'un alliage d'aluminium et de titane, l'alliage ayant une teneur en aluminium de 22 à 56 % en atomes, en tant que matériau de revêtement anti-corrosion et résistant aux hautes températures pour un acier non allié ou faiblement allié destiné à la protection, contre la corrosion, d'installations contenant des gaz de procédé, qui en tant qu'atmosphères réductrice présentent une pression partielle d'oxygène comprise entre 1x10-34 bar et 1x10-26 bar, et qui, du fait de leur teneur en composés sulfurés, ont une action de sulfatation.
- Utilisation selon la revendication 1, caractérisée en ce que les gaz de procédé ont une teneur en H2S de 1 % en volume, et chauffent le matériau de revêtement jusqu'à 700°C.
- Matériau de revêtement pour l'utilisation selon les revendications 1 ou 2, qui contient du titane et de 22 à 56 % en atomes aluminium, caractérisé en ce que l'alliage, avec une réduction correspondante de la teneur en titane, contient jusqu'à 7 % en atome de niobium.
- Matériau de revêtement pour l'utilisation selon les revendications 1 ou 2, qui content du titane et de 22 à 56 % en atomes aluminium, caractérisé en ce que l'alliage, avec une réduction correspondante de la teneur en titane, contient jusqu'à 3 % en atome de chrome.
- Matériau de revêtement pour l'utilisation selon les revendications 1 ou 2, qui contient du titane et de 22 à 56 % en atomes aluminium, caractérisé en ce que l'alliage, avec une réduction correspondante de la teneur en titane, contient jusqu'à 2 % en atome de silicium.
- Matériau de revêtement pour l'utilisation selon les revendications 1 ou 2, qui contient du titane et de 22 à 56 % en atomes aluminium, caractérisé en ce que l'alliage, avec une réduction correspondante de la teneur en titane, contient jusqu'à 7 % en atome de molybdène.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4443147A DE4443147A1 (de) | 1994-12-05 | 1994-12-05 | Korrosionsbeständiger Werkstoff für Hochtemperaturanwendungen in sulfidierenden Prozeßgasen |
DE4443147 | 1994-12-05 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0716154A2 EP0716154A2 (fr) | 1996-06-12 |
EP0716154A3 EP0716154A3 (fr) | 1996-10-16 |
EP0716154B1 true EP0716154B1 (fr) | 2000-01-19 |
Family
ID=6534891
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP95118740A Expired - Lifetime EP0716154B1 (fr) | 1994-12-05 | 1995-11-29 | Utilisation d'un alliage en aluminium et titane et matériau de revêtemens pour telle utilisation |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0716154B1 (fr) |
JP (1) | JPH08218138A (fr) |
DE (2) | DE4443147A1 (fr) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19748874C2 (de) * | 1996-11-09 | 2000-03-23 | Max Planck Inst Eisenforschung | Verwendung einer TiAl-Legierung |
EP0906967B1 (fr) * | 1997-10-01 | 2003-11-12 | DECHEMA Gesellschaft für Chemische Technik und Biotechnologie e.V. | Emploi d'un alliage d'aluminium et de titane |
DE10151716A1 (de) * | 2001-10-19 | 2003-05-08 | Bayerische Motoren Werke Ag | Legierungspulver zur Beschichtung insbesondere des Ventilsitzbereiches eines Zylinderkopfes einer Brennkraftmaschine sowie Beschichtungsverfahren |
KR100887315B1 (ko) * | 2006-03-29 | 2009-03-06 | 이인환 | 근관치료용 합금 |
DE102007060587B4 (de) * | 2007-12-13 | 2013-01-31 | Helmholtz-Zentrum Geesthacht Zentrum für Material- und Küstenforschung GmbH | Titanaluminidlegierungen |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4879092A (en) * | 1988-06-03 | 1989-11-07 | General Electric Company | Titanium aluminum alloys modified by chromium and niobium and method of preparation |
US5304344A (en) * | 1989-06-02 | 1994-04-19 | General Electric Company | Gamma titanium aluminum alloys modified by chromium and tungsten and method of preparation |
JP2678083B2 (ja) * | 1990-08-28 | 1997-11-17 | 日産自動車株式会社 | Ti―Al系軽量耐熱材料 |
JPH0543958A (ja) * | 1991-01-17 | 1993-02-23 | Sumitomo Light Metal Ind Ltd | 耐酸化性チタニウムアルミナイドの製造方法 |
US5149497A (en) * | 1991-06-12 | 1992-09-22 | General Electric Company | Oxidation resistant coatings of gamma titanium aluminum alloys modified by chromium and tantalum |
US5264051A (en) * | 1991-12-02 | 1993-11-23 | General Electric Company | Cast gamma titanium aluminum alloys modified by chromium, niobium, and silicon, and method of preparation |
DE4215017C2 (de) * | 1992-05-12 | 2000-01-13 | Forschungszentrum Juelich Gmbh | Verfahren zur Herstellung einer Komponente auf der Basis intermetallischer Phasen des Systems Titan-Aluminium |
-
1994
- 1994-12-05 DE DE4443147A patent/DE4443147A1/de not_active Ceased
-
1995
- 1995-11-29 DE DE59507645T patent/DE59507645D1/de not_active Expired - Fee Related
- 1995-11-29 EP EP95118740A patent/EP0716154B1/fr not_active Expired - Lifetime
- 1995-12-01 JP JP7314280A patent/JPH08218138A/ja active Pending
Also Published As
Publication number | Publication date |
---|---|
EP0716154A2 (fr) | 1996-06-12 |
JPH08218138A (ja) | 1996-08-27 |
EP0716154A3 (fr) | 1996-10-16 |
DE59507645D1 (de) | 2000-02-24 |
DE4443147A1 (de) | 1996-06-27 |
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