EP0604933B1 - Procédé de fabrication d'un revêtement de sol textile avec des sphères de fibres textiles enroulées et revêtement de sol ainsi obtenu. - Google Patents

Procédé de fabrication d'un revêtement de sol textile avec des sphères de fibres textiles enroulées et revêtement de sol ainsi obtenu. Download PDF

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Publication number
EP0604933B1
EP0604933B1 EP93120905A EP93120905A EP0604933B1 EP 0604933 B1 EP0604933 B1 EP 0604933B1 EP 93120905 A EP93120905 A EP 93120905A EP 93120905 A EP93120905 A EP 93120905A EP 0604933 B1 EP0604933 B1 EP 0604933B1
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EP
European Patent Office
Prior art keywords
binder
floor
fibre aggregates
floor covering
foregoing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP93120905A
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German (de)
English (en)
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EP0604933A1 (fr
Inventor
Günter TESCH
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Individual
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Individual
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Classifications

    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/48—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation
    • D04H1/488—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation in combination with bonding agents
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G27/00—Floor fabrics; Fastenings therefor
    • A47G27/02—Carpets; Stair runners; Bedside rugs; Foot mats
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
    • D04H1/64—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions
    • D04H1/645—Impregnation followed by a solidification process
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H13/00—Other non-woven fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0005—Floor covering on textile basis comprising a fibrous substrate being coated with at least one layer of a polymer on the top surface
    • D06N7/0039—Floor covering on textile basis comprising a fibrous substrate being coated with at least one layer of a polymer on the top surface characterised by the physical or chemical aspects of the layers
    • D06N7/0047—Special extra layers under the surface coating, e.g. wire threads

Definitions

  • the invention relates to a method for producing a Textile flooring according to the preamble of claim 1 and a floor covering made by this method.
  • a floor covering with spherically entangled, textile Fibers existing spherical fiber aggregates that intertwine are connected is e.g. known from EP-A-0013428.
  • a floor covering, a needled carpet is described, that of individual spherical fiber aggregates, so-called Ball yarn, which consists of textile fibers into a fiber ball are spherically involved (see also EP-A-0013427).
  • This Ball yarns are according to EP-A-0013428 by needling among themselves connected to a track, moreover this can Web needled onto a backing layer, which in turn itself can have an underlayer.
  • These floorings will be in the manufacturing phase at least on their factory Back or impregnated with a binder from the back or slipped from the back with latex, so that the fibers of the floor covering are firmly bound in this and the floor covering has a high pilling resistance.
  • a finished, needled web can be used as a floor covering on a floor to be covered with another binder, like glue or the like.
  • another binder like glue or the like.
  • Such a floor covering can also be laid loosely.
  • a so-called stone wood floor is also known from a mixture of ground magnesia, fillers, such as Sawdust, cork shot, and magnesium chloride as a binder. This mixture is applied to a sub-floor and binds from there. You get a good thermal insulation floor, the however, both in terms of color and structure is uniform.
  • the invention has for its object a generic Process and a floor covering made with it create, the floor covering compared to the known coverings less expensive to manufacture and easier to install is, on the other hand, the same structural and color options, such as one made of ball yarns Carpet.
  • the manufacturing method according to the invention a floor covering with spherically entangled, textile Fibers existing spherical fiber aggregates that intertwine are connected, characterized in that a sheet-like layer of spherically entangled, spherical Fiber aggregates made of textile fibers, on those to be covered Floor is laid and the layer with a pourable and setting binder is attached to the floor.
  • the textile flooring according to claim 16 with spherical entangled spherical fiber aggregates consisting of textile fibers that are connected with each other is characterized by it from that the fiber aggregates by a single pourable and tied trusses with each other and with the floor are connected.
  • the spherical fiber aggregates by needling together connected to a web-shaped layer that is in itself has a certain cohesion.
  • the fiber aggregates are completely from the binder, e.g. enclosed in a synthetic resin, so that all of the fibers are fully bound in the binder and the top of the floor covering is only a binder having. If the binder is transparent, the textile can Character still seen through the truss, but not be felt.
  • the fiber aggregates protrude at the top of the floor covering over the mass of the Binders such as the synthetic resin.
  • the textile character of the floor covering is retained.
  • the sheet-like layer is according to a preferred one Embodiment of needled and interconnected spherical fiber aggregates manufactured in the factory becomes. In contrast to the previous flooring production however, this web is not strengthened with a binder in the factory.
  • a binder on the Soil is distributed before Cover the floor with the fiber aggregates a binder on the Soil is distributed.
  • the web is formed into this truss Layer.
  • a binder is placed over the laid layer of spherically entangled, spherical fiber aggregates poured and evenly over the laid Distributed, whereupon the truss penetrates into it and the Path penetrates.
  • the binder is evenly over the laid layer is distributed, penetrating into it and penetrates them.
  • a transparent synthetic resin is preferably used as the binder used so that the fiber aggregates in the finished flooring are visible.
  • the not yet set binder mass is replenished poured onto the floor smoothed so that a smooth flooring is obtained.
  • the binder composition which has not yet set is expediently used after pouring onto the floor by squeegees evenly distributed.
  • the binder mass that has not yet set after pouring onto the floor evenly distributed by rolling be, in particular the binder mass by the fiber aggregates is pushed through.
  • binder mass that has not yet set after pouring on the floor, shaped by rolling and in particular be distributed unevenly, in particular the Binder mass is pressed through the fiber aggregates.
  • the binder mass before mixing with the fiber aggregates or before application colored on the layer.
  • the fibers of the fiber aggregates can be colored and in particular different colors Fibers are used.
  • a casting compound such as epoxy resin.
  • a textile floor covering 1 consists of a web-shaped Layer 5 consisting of spherically entangled, textile fibers spherical fiber aggregates 3, the layer is not only fastened to the base 2 by means of a binder 4, but through this binder 4 also the web-shaped layer 5 in is solidified.
  • the web-shaped layer 5 can be a web of one another needled fiber aggregates 3, which are laid out on the bottom 2 but it can also come about as a result be that individual fiber aggregates 3 distributed over the floor 2 were (see Figure 1). This layer is then covered with the binder 4 poured, which penetrates into the layer and penetrates it.
  • Binder 4 and fiber aggregates 3 evenly distributed on the floor 2 have been.
  • binder 4th is first poured onto the floor 2 and in this binder 4 the web-shaped layer of fiber aggregates is placed, whereupon the binder 4 penetrates from below into the sheet-like layer.
  • a sheet-like layer 5 can be seen from FIG. in which the fiber aggregates 3 were previously needled together, whereby individual needled fibers 6 were drawn.
  • the Density of the needled fibers 6 and also the fiber aggregates however, much larger than can be shown here.
  • Such a floor covering 1 can be easily and economically Fasten truss 4 on a floor, with the floor covering additionally is solidified.
  • This new flooring is therefore one non-woven textile flooring, a so-called nonwoven flooring, which is manufactured using a special process.
  • a stationary base e.g. of the Screed in a building, but also a so-called Raised floor plate can be used. In the latter case, you can also individual plates made in a kind of carpet tile that will later be assembled into a closed surface become.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Dispersion Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Floor Finish (AREA)
  • Treatment Of Fiber Materials (AREA)

Claims (19)

  1. Procédé de fabrication d'un revêtement de sol (1) avec des agrégats de fibres sphériques (3), composés de fibres textiles enroulées de forme sphérique, qui sont assemblés l'un à l'autre, caractérisé par le fait qu'une couche en forme de nappe d'agrégats de fibres sphériques, composés de fibres textiles, enroulés de forme sphérique, est posée sur le sol à recouvrir et que la couche est fixée au sol à l'aide d'un liant pouvant être coulé et se durcissant.
  2. Procédé suivant la revendication 1, caractérisé par le fait qu'avant la pose sur la sol des agrégats de fibres, un liant est réparti sur le sol.
  3. Procédé suivant l'une des revendications 1 ou 2, caractérisé par le fait qu'un liant est versé au-dessus de la couche posée d'agrégats de fibres sphériques enroulés de forme sphérique.
  4. Procédé suivant l'une des revendications précédentes, caractérisé par le fait que le liant est réparti de manière uniforme sur la couche posée, pénètre dans cette dernière et la traverse.
  5. Procédé suivant l'une des revendications précédentes, caractérisé par le fait que les agrégats de fibres sphériques sont, avant la pose, épinglés, pour former une couche en forme de nappe composée d'agrégats de fibres assemblés l'un à l'autre.
  6. Procédé suivant l'une des revendications 1 à 4, caractérisé par le fait qu'un mélange d'un liant et d'une pluralité d'agrégats individuels de fibres sphériques, composés de fibres textiles, enroulés de forme sphérique est placé sur le sol à recouvrir et réparti de manière uniforme.
  7. Procédé suivant la revendication 6, caractérisé par le fait qu'un mélange de différents agrégats de fibres est réparti de manière non-uniforme dans le liant.
  8. Procédé suivant l'une des revendications précédentes, caractérisé par le fait qu'il est utilisé comme liant une résine synthétique transparente.
  9. Procédé suivant l'une des revendications précédentes, caractérisé par le fait que la masse de liant non encore durcie est égalisée après la coulée sur le sol.
  10. Procédé suivant l'une des revendications précédentes, caractérisé par le fait que la masse de liant non encore durcie est, après la coulée sur le sol, répartie de manière uniforme par raclage.
  11. Procédé suivant l'une des revendications précédentes, caractérisé par le fait que la masse de liant non encore durcie est, après la coulée sur le sol, répartie de manière uniforme par cylindrage, la masse de liant étant alors en particulier poussée à travers les agrégats de fibres.
  12. Procédé suivant l'une des revendications précédentes, caractérisé par le fait que la masse de liant non encore durcie est, après la coulée sur le sol, estampée et, en particulier, répartie de manière non-uniforme par cylindrage, la masse de liant étant alors en particulier poussée à travers les agrégats de fibres.
  13. Procédé suivant l'une des revendications précédentes, caractérisé par le fait que la masse de liant est colorée avant le mélange avec les agrégats de fibres ou avant l'application sur la couche.
  14. Procédé suivant l'une des revendications précédentes, caractérisé par le fait que les fibres des agrégats de fibres sont teintes et qu'il est, en particulier, utilisé des fibres de couleurs différentes.
  15. Procédé suivant l'une des revendications précédentes, caractérisé par le fait qu'il est utilisé, comme liant, une masse à couler, telle que de la résine époxyde.
  16. Revêtement de sol textile (1) avec des agrégats de fibres sphériques (3), composés de fibres textiles enroulées de forme sphérique, qui sont assemblés l'un à l'autre, fabriqué selon le procédé suivant l'une des revendications précédentes, caractérisé par le fait que les agrégats de fibres (3) sont assemblés l'un à l'autre et avec le sol (2) par un seul liant pouvant être coulé et durci.
  17. Revêtement de sol suivant la revendication 16, caractérisé par le fait que les agrégats de fibres sphériques (3) sont assemblés l'un à l'autre par pré-épinglage, pour former une couche en forme de nappe (5).
  18. Revêtement de sol suivant la revendication 16 ou 17, caractérisé par le fait que les agrégats de fibres sphériques (3) sont entièrement entourés par le liant (4), tel que, par exemple, une résine synthétique.
  19. Revêtement de sol suivant l'une des revendications 16 à 18, caractérisé par le fait que les agrégats de fibres (3) ressortent, à la face supérieure du revêtement de sol (1), de la masse du liant (4), tel que, par exemple, la résine synthétique.
EP93120905A 1992-12-27 1993-12-25 Procédé de fabrication d'un revêtement de sol textile avec des sphères de fibres textiles enroulées et revêtement de sol ainsi obtenu. Expired - Lifetime EP0604933B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE4244252A DE4244252C2 (de) 1992-12-27 1992-12-27 Textiler Bodenbelag mit aus sphärisch verwickelten, textilen Fasern bestehenden kugelförmigen Faseraggregaten und Verfahren zu seiner Herstellung
DE4244252 1992-12-27

Publications (2)

Publication Number Publication Date
EP0604933A1 EP0604933A1 (fr) 1994-07-06
EP0604933B1 true EP0604933B1 (fr) 1999-01-27

Family

ID=6476656

Family Applications (1)

Application Number Title Priority Date Filing Date
EP93120905A Expired - Lifetime EP0604933B1 (fr) 1992-12-27 1993-12-25 Procédé de fabrication d'un revêtement de sol textile avec des sphères de fibres textiles enroulées et revêtement de sol ainsi obtenu.

Country Status (3)

Country Link
EP (1) EP0604933B1 (fr)
AT (1) ATE176284T1 (fr)
DE (2) DE4244252C2 (fr)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20030065784A (ko) * 2002-02-01 2003-08-09 하종언 반발성이 우수한 부직포
CN106835493A (zh) * 2017-03-01 2017-06-13 杭州缔星纤维科技有限公司 一种多纤维层复合材料及其制作方法和应用

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE6914975U (de) * 1969-04-15 1970-01-15 Voigt Soehne Fa C Kunststoffbelag fuer sportplaetze, spielplaetze und dergleichen
EP0013428B1 (fr) * 1979-01-09 1984-03-14 S.A. Breveteam Article textile en nappe et son utilisation
DE3169433D1 (en) * 1980-12-10 1985-04-25 Breveteam Sa Non woven textile sheet
CH673921B5 (fr) * 1985-01-29 1990-10-31 Ebnoether Ag
DE3730893A1 (de) * 1987-09-15 1989-03-30 Ralf Schaefer Fussbodenbelag
FI85033C (fi) * 1990-03-08 1992-02-25 Scanwoven Ab Oy Vaddmatta samt foerfarande foer tillverkning av densamma.

Also Published As

Publication number Publication date
DE4244252A1 (de) 1994-06-30
EP0604933A1 (fr) 1994-07-06
DE4244252C2 (de) 1998-07-16
DE59309345D1 (de) 1999-03-11
ATE176284T1 (de) 1999-02-15

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