EP0584096B1 - Verfahren zum ein- oder beidseitigen elektrolytischen beschichten eines gegenstandes aus stahl - Google Patents
Verfahren zum ein- oder beidseitigen elektrolytischen beschichten eines gegenstandes aus stahl Download PDFInfo
- Publication number
- EP0584096B1 EP0584096B1 EP92908752A EP92908752A EP0584096B1 EP 0584096 B1 EP0584096 B1 EP 0584096B1 EP 92908752 A EP92908752 A EP 92908752A EP 92908752 A EP92908752 A EP 92908752A EP 0584096 B1 EP0584096 B1 EP 0584096B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- zinc
- iron
- electrolyte
- electrolytic liquid
- fact
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000576 coating method Methods 0.000 title claims abstract description 19
- 239000011248 coating agent Substances 0.000 title claims abstract description 17
- 238000000034 method Methods 0.000 title claims abstract description 16
- 229910000831 Steel Inorganic materials 0.000 title abstract description 9
- 239000010959 steel Substances 0.000 title abstract description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 44
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 31
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 31
- 239000011701 zinc Substances 0.000 claims abstract description 31
- 229910052742 iron Inorganic materials 0.000 claims abstract description 23
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 claims abstract description 16
- KFZAUHNPPZCSCR-UHFFFAOYSA-N iron zinc Chemical compound [Fe].[Zn] KFZAUHNPPZCSCR-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229910000640 Fe alloy Inorganic materials 0.000 claims abstract description 9
- 239000011592 zinc chloride Substances 0.000 claims abstract description 9
- 235000005074 zinc chloride Nutrition 0.000 claims abstract description 9
- 239000007864 aqueous solution Substances 0.000 claims abstract description 3
- 239000000243 solution Substances 0.000 claims abstract description 3
- 239000007788 liquid Substances 0.000 claims description 23
- 229910001335 Galvanized steel Inorganic materials 0.000 claims description 7
- 239000008397 galvanized steel Substances 0.000 claims description 7
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical class Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 claims description 3
- 150000003839 salts Chemical class 0.000 claims description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 2
- 150000002500 ions Chemical class 0.000 claims description 2
- FBAFATDZDUQKNH-UHFFFAOYSA-M iron chloride Chemical compound [Cl-].[Fe] FBAFATDZDUQKNH-UHFFFAOYSA-M 0.000 claims description 2
- 230000007935 neutral effect Effects 0.000 claims description 2
- 229910052700 potassium Inorganic materials 0.000 claims description 2
- 229910052708 sodium Inorganic materials 0.000 claims description 2
- 238000000151 deposition Methods 0.000 claims 2
- 239000011591 potassium Substances 0.000 claims 1
- 239000011734 sodium Substances 0.000 claims 1
- 239000003792 electrolyte Substances 0.000 abstract description 30
- 230000008021 deposition Effects 0.000 abstract description 5
- -1 iron ions Chemical class 0.000 abstract description 3
- 238000005868 electrolysis reaction Methods 0.000 abstract 1
- 239000008151 electrolyte solution Substances 0.000 abstract 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 3
- 238000009713 electroplating Methods 0.000 description 3
- 238000005246 galvanizing Methods 0.000 description 2
- 230000008929 regeneration Effects 0.000 description 2
- 238000011069 regeneration method Methods 0.000 description 2
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 239000012876 carrier material Substances 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 239000001103 potassium chloride Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/12—Process control or regulation
- C25D21/14—Controlled addition of electrolyte components
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/22—Electroplating: Baths therefor from solutions of zinc
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/56—Electroplating: Baths therefor from solutions of alloys
- C25D3/565—Electroplating: Baths therefor from solutions of alloys containing more than 50% by weight of zinc
Definitions
- the invention relates to a method for one-sided and two-sided electrolytic coating of an object connected as a cathode made of steel, preferably a steel strip, or of hot-dip galvanized steel, preferably a hot-dip galvanized steel strip, with zinc or a zinc-iron alloy in a galvanic cell from an aqueous solution of Zinc chloride and iron chloride with a pH of 0.1 to 3.0, preferably 1.0 to 2.0, as the electrolytic liquid using insoluble anodes.
- Zinc electrolytes of the chloride type in combination with soluble anodes and zinc electrolytes of the sulfate type in combination with soluble and insoluble anodes are used. Examples of such processes are described, for example, in EP-OS 151 235 or DE-OS 34 28 277.
- the advantages of zinc chloride electrolytes in connection with soluble anodes are described in detail in the literature and essentially concern the improved conductivity and the somewhat better current efficiency compared to sulfate electrolytes. Iron contained in the electrolyte liquid does not get into the coating, or only slightly.
- WO 91/04359 describes a process for the electrolytic coating of a metal object with zinc or a zinc-iron alloy using insoluble electrodes and an electrolyte of the chloride type, the addition of the content of zinc and or iron in the electrolyte via regeneration tanks he follows.
- the electrolyte is passed through these containers filled with iron and / or zinc, metal dissolving, after which the regenerated electrolyte liquid is fed back to the coating unit.
- the object of the present invention is a method of the type specified in the introduction, in which a continuous coating of the object is possible in a simple and economical manner.
- the object is rinsed electrolessly with the electrolyte liquid prior to the galvanic coating, zinc dissolving, and the electrolyte liquid is fed to the galvanic cell after the object has been rinsed.
- the currentless rinsing of the object before coating with the electrolyte liquid provided for the coating improves the adhesion of the applied coating on the one hand and furthermore the object itself serves as a source for supplementing the metal content in the electrolyte liquid, so that additional regeneration tanks filled with the metal to be supplemented are used or dissolving columns can be avoided.
- the zinc coatings deposited according to the above conditions or the zinc-iron coatings show a uniform appearance in the entire current density range used (10 to approx. 200 A / dm) and excellent adhesion and excellent deep-drawing properties were found in deep-drawing tests according to Erichsen.
- the temperature of the electrolyte liquid is advantageously 20 to 80 ° C., preferably 50 to 60 ° C.
- the cathodic efficiency of the process according to the invention is between 98 and 100%, and according to an additional feature of the invention, the conductivity of the electrolytic liquid can be increased by adding neutral salts, for example sodium, potassium, ammonium or aluminum chloride with a concentration of 0 to 100 g / l, preferably 30 to 60 g / l, can be improved.
- neutral salts for example sodium, potassium, ammonium or aluminum chloride with a concentration of 0 to 100 g / l, preferably 30 to 60 g / l, can be improved.
- the bath voltage is reduced by up to 40% using the conductive salts.
- a steel strip 1 is provided with a zinc coating in a galvanic section 2 using a zinc electrolyte based on chloride.
- the electroplating section 2 is filled from a work tank 3, and the electrolyte runs back into this tank 3.
- part of the electrolyte from the working tank 3 is circulated through a dissolving column 4 which is filled with iron. This replenishes the iron deposited on the steel strip from the electrolyte.
- Fig. 2 shows schematically a galvanic cell for carrying out the invention, in which the steel strip or the hot-dip galvanized steel strip 1 runs into the cell via a cathodically connected current roller 6, guided vertically to a lower deflection roller 7, and from this again to one above arranged further current roller 6 runs the cell.
- the current supply to the anodes 8 takes place through insulated pipes or shafts 10.
- the insoluble anodes 8 consist of a carrier material 8a, on which a coating 8b is applied.
- the power supply lines 11 are located outside the cell and above the electrolyte bath level 9 and in order to achieve the desired distance of the anode top edge from the bath level 9, the anodes 8 are covered with an insulator 12 in their upper region. It is thereby achieved that the actual anode, namely the section of the entire anode construction which has an effective deposition, is in the desired state Extent is below the liquid level 9 of the electrolyte.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Automation & Control Theory (AREA)
- Electroplating Methods And Accessories (AREA)
- Electroplating And Plating Baths Therefor (AREA)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT0098091A AT397663B (de) | 1991-05-13 | 1991-05-13 | Verfahren und vorrichtung zum ein- und beidseitigen elektrolytischen beschichten eines gegenstandes aus stahl |
AT980/91 | 1991-05-13 | ||
PCT/AT1992/000068 WO1992020839A1 (de) | 1991-05-13 | 1992-05-13 | Verfahren und vorrichtung zum ein- oder beidseitigen elektrolytischen beschichten eines gegenstandes aus stahl |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0584096A1 EP0584096A1 (de) | 1994-03-02 |
EP0584096B1 true EP0584096B1 (de) | 1996-01-10 |
Family
ID=3504193
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP92908752A Expired - Lifetime EP0584096B1 (de) | 1991-05-13 | 1992-05-13 | Verfahren zum ein- oder beidseitigen elektrolytischen beschichten eines gegenstandes aus stahl |
Country Status (8)
Country | Link |
---|---|
US (1) | US5637205A (ja) |
EP (1) | EP0584096B1 (ja) |
JP (1) | JP2719046B2 (ja) |
KR (1) | KR100232084B1 (ja) |
AT (1) | AT397663B (ja) |
BR (1) | BR9205997A (ja) |
DE (1) | DE59205029D1 (ja) |
WO (1) | WO1992020839A1 (ja) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11177763B2 (en) * | 2017-06-14 | 2021-11-16 | Thomas E. RUSSELL | Metallurgical steel post design for solar farm foundations and increased guardrail durability |
JP7111068B2 (ja) * | 2019-06-13 | 2022-08-02 | 株式会社村田製作所 | めっき装置およびめっき方法 |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA569442A (en) * | 1959-01-20 | S. Johnston Samuel | Electroplating | |
US4444629A (en) * | 1982-05-24 | 1984-04-24 | Omi International Corporation | Zinc-iron alloy electroplating baths and process |
JPS60121293A (ja) * | 1983-12-03 | 1985-06-28 | Kawasaki Steel Corp | Ζn−Fe合金を主体とするΖn−Fe系合金電気めっき鋼板の製造方法 |
US5246563A (en) * | 1988-09-14 | 1993-09-21 | Andritz-Patentverwaltungs-Gesellschaft M.B.H. | Process for the electrolytic zinc coating of stainless steel |
AT392089B (de) * | 1988-09-14 | 1991-01-25 | Andritz Ag Maschf | Verfahren zum ein- und beidseitigen elektrolytischen verzinken von edelstahl |
GB8921439D0 (en) * | 1989-09-22 | 1989-11-08 | Electricity Council | Improvements in or relating to the electrodeposition of zinc or zinc alloy coatings |
-
1991
- 1991-05-13 AT AT0098091A patent/AT397663B/de not_active IP Right Cessation
-
1992
- 1992-05-13 JP JP4509112A patent/JP2719046B2/ja not_active Expired - Lifetime
- 1992-05-13 DE DE59205029T patent/DE59205029D1/de not_active Expired - Fee Related
- 1992-05-13 WO PCT/AT1992/000068 patent/WO1992020839A1/de active IP Right Grant
- 1992-05-13 US US08/146,128 patent/US5637205A/en not_active Expired - Fee Related
- 1992-05-13 KR KR1019930703422A patent/KR100232084B1/ko not_active IP Right Cessation
- 1992-05-13 BR BR9205997A patent/BR9205997A/pt not_active IP Right Cessation
- 1992-05-13 EP EP92908752A patent/EP0584096B1/de not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
DE59205029D1 (de) | 1996-02-22 |
JPH06507205A (ja) | 1994-08-11 |
AT397663B (de) | 1994-06-27 |
WO1992020839A1 (de) | 1992-11-26 |
BR9205997A (pt) | 1995-11-14 |
EP0584096A1 (de) | 1994-03-02 |
US5637205A (en) | 1997-06-10 |
KR100232084B1 (ko) | 1999-12-01 |
JP2719046B2 (ja) | 1998-02-25 |
ATA98091A (de) | 1993-10-15 |
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