EP0507402B1 - Process for preparing detergent compositions - Google Patents

Process for preparing detergent compositions Download PDF

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Publication number
EP0507402B1
EP0507402B1 EP92200908A EP92200908A EP0507402B1 EP 0507402 B1 EP0507402 B1 EP 0507402B1 EP 92200908 A EP92200908 A EP 92200908A EP 92200908 A EP92200908 A EP 92200908A EP 0507402 B1 EP0507402 B1 EP 0507402B1
Authority
EP
European Patent Office
Prior art keywords
surfactant
liquid
anionic
nonionic
nonionic surfactant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Revoked
Application number
EP92200908A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP0507402A1 (en
Inventor
Huig Unilever Research Laboratory Euser
Philip Stephen Unilever Research Port Jackson
Amanda Jane Unilever Research Port Jeffreys
David William Unilever Research Port Roberts
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Unilever PLC
Unilever NV
Original Assignee
Unilever PLC
Unilever NV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
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Application filed by Unilever PLC, Unilever NV filed Critical Unilever PLC
Publication of EP0507402A1 publication Critical patent/EP0507402A1/en
Application granted granted Critical
Publication of EP0507402B1 publication Critical patent/EP0507402B1/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00Detergent materials or soaps characterised by their shape or physical properties
    • C11D17/06Powder; Flakes; Free-flowing mixtures; Sheets
    • C11D17/065High-density particulate detergent compositions
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/66Non-ionic compounds
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/66Non-ionic compounds
    • C11D1/83Mixtures of non-ionic with anionic compounds
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D11/00Special methods for preparing compositions containing mixtures of detergents
    • C11D11/04Special methods for preparing compositions containing mixtures of detergents by chemical means, e.g. by sulfonating in the presence of other compounding ingredients followed by neutralising
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/02Anionic compounds
    • C11D1/12Sulfonic acids or sulfuric acid esters; Salts thereof
    • C11D1/14Sulfonic acids or sulfuric acid esters; Salts thereof derived from aliphatic hydrocarbons or mono-alcohols
    • C11D1/146Sulfuric acid esters
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/02Anionic compounds
    • C11D1/12Sulfonic acids or sulfuric acid esters; Salts thereof
    • C11D1/22Sulfonic acids or sulfuric acid esters; Salts thereof derived from aromatic compounds
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/66Non-ionic compounds
    • C11D1/72Ethers of polyoxyalkylene glycols

Definitions

  • the present invention relates to a process for preparing liquid detergent compositions comprising an anionic surfactant and a nonionic surfactant. More in particular, it relates to a process for the continuous preparation of a liquid detergent composition comprising an anionic and a nonionic surfactant, and having a high surfactant content.
  • EP-A-265 203 discloses liquid surfactant compositions which are mobile at 20 to 80 °C and contain a sodium or potassium salt of an alkylbenzene sulphonate or alkyl sulphate in an amount not exceeding 80% by weight; an ethoxylated nonionic surfactant in an amount not exceeding 80% by weight; and water in an amount not exceeding 10% by weight.
  • Such liquid surfactant composition may be used as a concentrated liquid detergent, for example as a dishwashing liquid.
  • the liquid surfactant composition may be sprayed onto a solid particulate absorbent material, for instance a porous spray-dried base powder having a low bulk density and containing no or little actives, to form a detergent base powder having an increased bulk density.
  • a solid particulate absorbent material for instance a porous spray-dried base powder having a low bulk density and containing no or little actives, to form a detergent base powder having an increased bulk density.
  • EP-A-265 203 describes two methods for preparing such concentrated liquid surfactant compositions.
  • liquid nonionic surfactant is gradually added to a neutralized alkylbenzene paste (neutralized salt) which will typically have an active matter content of about 50% by weight.
  • neutralized alkylbenzene paste neutralized salt
  • the resulting viscous mixture containing more than 10% water is then heated to evaporate a sufficient amount of water such that the final water content will fall below 10%.
  • alkylbenzene sulphonic acid is mixed with nonionic surfactant, and the mixture is subsequently treated with a sufficient amount of concentrated aqueous sodium hydroxide or potassium hydroxide to effect partial or complete neutralization.
  • JP-A-6447755 describes a method of preparing high concentration organic sulphuric acid ester salts or organic sulphonic acid salts, wherein liquid acid precursors of the anionic surfactants are neutralized in the presence of a liquid nonionic surfactant.
  • the nonionic surfactant must be added to the liquid acid precursor prior to the neutralization step, optionally as a mix with the neutralizing base.
  • It is therefore an object of the present invention to provide an improved process for preparing a liquid surfactant composition comprising an anionic surfactant and a nonionic surfactant and having a relatively low water content.
  • the present invention provides a process for preparing a liquid surfactant composition
  • a liquid surfactant composition comprising an anionic surfactant and a nonionic surfactant characterized by blending essentially equimolar amounts of a neutralizing agent and a liquid acid precursor of the anionic surfactant simultaneously with the nonionic surfactant, the liquid surfactant composition having a water content of less than 25% by weight, wherein the anionic surfactant is an alkylbenzene sulphonate.
  • the process is carried out continuously, more preferably in a loop reactor.
  • the principle of the process of the invention is to neutralize the acid corresponding to the anionic surfactant with a neutralizing agent of a strength such as to lead to the desired low level of water in the final product by adding these two materials to a fluid which comprises the nonionic surfactant and which acts as a solvent or diluent for the neutralized anionic surfactant.
  • the liquid acid corresponding to the anionic surfactant or acid anionic surfactant precursor is usually a stable organic compound which is commercially available.
  • An example is Dobanic 113, C 12 -C 15 alkylbenzene sulphonic acid, which can be obtained from Shell.
  • the neutralizing agent can be in principle any suitable alkaline substance, preferably in a concentrated aqueous solution.
  • Concentrated aqueous solutions of an alkali metal hydroxide, such as a 50% by weight solution of sodium hydroxide in water are the preferred neutralizing agents.
  • concentrated alkaline silicate solutions could be used.
  • the process of the invention for preparing the surfactant mixtures may be carried out batch-wise, for instance by adding equimolar amounts of the anionic precursor and the neutralizing agent to a reaction vessel containing the required amount of nonionic surfactant under continuous stirring and at a controlled temperature.
  • the process is carried out continuously, by feeding the anionic surfactant precursor, the nonionic surfactant and the neutralizing agent continuously and in the required amounts into a reactor and collecting the formed liquid surfactant composition after neutralization has taken place.
  • the process is carried out continuously in a loop reactor.
  • loop reactors are known in the art and have, as far as we are aware, only been used for carrying out the neutralization of acid anionic surfactant precursors with aqueous sodium hydroxide.
  • the liquid surfactant compositions prepared according to the present invention usually correspond to the liquid surfactant compositions described in the European patent application 265,203, but also liquid compositions having a higher water content may be prepared.
  • the water content of the surfactant mixtures prepared according to the present invention is less than 25% by weight, preferably less than 15% by weight. A water content of less than 10% by weight is especially preferred.
  • the prepared liquid surfactant compositions comprise 1 to 80%, preferably 15 to 80% by weight of one or more anionic surfactants, 10 to 99%, preferably 10 to 85% by weight of one or more nonionic surfactants and as little water as possible, in order to keep the composition mobile in the temperature range of 20-95 °C. Most preferred ranges for the surfactants are 30 to 70% by weight for the anionic and 30 to 70% by weight for the nonionic.
  • the anionic surfactant component in the composition may be a sodium or potassium salt of a liquid acid surfactant precursor.
  • Particularly suitable are sodium alkyl benzene sulphonates wherein the alkyl group possesses 10 to 18 carbon atoms. Mixtures of these anionic surfactants may also be used.
  • the nonionic surfactant may be any suitable nonionic surfactant that is liquid or readily liquefiable at temperatures up to about 80°C.
  • suitable types of nonionic surfactants for this purpose are the ethoxylated fatty alcohols, for example a C 12 -C 15 aliphatic alcohol ethoxylated with 2 to 10 moles of ethylene oxide per mole of alcohol.
  • preferred nonionics are the C 13 -C 15 fatty alcohols condensated with 3 or 7 ethoxy groups, such as those commercially available from ICI as Synperonics A3 or A7 (Trade Marks).
  • the weight ratio between the anionic surfactant and the nonionic surfactant in the obtained surfactant mixture is preferably in the range of 0.125:1 to 4:1.
  • compositions having a high an anionic to nonionic ratio of more than about 1.5:1 were found to be in general more viscous and are therefore less preferred.
  • the especially preferred compositions prepared according to the present process have an anionic to nonionic ratio of from 0.2:1 to 2:1.
  • the liquid surfactant compositions prepared according to the process of the present invention may additionally contain free fatty acid.
  • they may additionally comprise 0.5 to 20%, preferably 2 to 15%, more preferably 2 to 7% by weight of a fatty acid having 8 to 22 carbon atoms. It is preferred if the fatty acid possesses 12 to 20 carbon atoms, and more in particular 16 to 18 carbon atoms.
  • liquid surfactant compositions prepared according to the process of the present invention may be favourably applied in a process for making high bulk density granular detergent compositions having a high active detergent level, as disclosed by EP-A- 367 339.
  • the following mobile liquid Alkylbenzene sulphonate/Nonionic surfactant mixtures were prepared in a conventional neutralization loop reactor.
  • the reactor is essentially in the form of a closed loop and comprises an in-line mixer. Down stream is a heat exchanging facility and before the mixer there are three inlets which are used for the liquid acid anionic precursor, the nonionic and the aqueous sodium hydroxide. Further up stream an outlet is provided through which the neutralized surfactant composition may be bled off, the majority of the product being recirculated into the loop.
  • nonionic surfactant a blend of Synperonic A3 and Synperonic A7 in a ratio of 4 : 3.
  • the nonionic surfactant mixture aqueous 48% by weight sodium hydroxide solution and liquid anionic acid precursor (Dobanic 113) were dosed in continuously, whereby the amount of sodium hydroxide was chosen to be just sufficient to neutralize the acid.
  • the nonionic feed rate was set at three different levels. The feed rates of the starting materials and the calculated compositions of the obtained surfactant blend are given below.
  • the coolant temperature was 50°C.
  • Example 1 2 3 Anionic acid Feed Rate (kg/hr) 10 10 10 NaOH (48%) Feed Rate (kg/hr) 2.59 2.59 2.59 NI Feed Rate (kg/hr) 21 11.5 5.25 % Anionic detergent 30.7 44.0 54.7 % Nonionic detergent 63.6 48.3 35.7 % H 2 O 5.7 7.7 10 Ratio Anionic/Nonionic 0.5 1 2
  • the surfactant compositions of Examples 1 and 2 were easily handleable in the loop and were mobile liquids at room temperature.
  • the composition of Example 3 was more viscous and was therefore more difficult to handle.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Detergent Compositions (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
EP92200908A 1991-04-04 1992-03-30 Process for preparing detergent compositions Revoked EP0507402B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
GB919107092A GB9107092D0 (en) 1991-04-04 1991-04-04 Process for preparing detergent compositions
GB9107092 1991-04-04
IN111BO1992 IN173189B (ko) 1991-04-04 1992-04-03

Publications (2)

Publication Number Publication Date
EP0507402A1 EP0507402A1 (en) 1992-10-07
EP0507402B1 true EP0507402B1 (en) 1999-02-03

Family

ID=26298685

Family Applications (1)

Application Number Title Priority Date Filing Date
EP92200908A Revoked EP0507402B1 (en) 1991-04-04 1992-03-30 Process for preparing detergent compositions

Country Status (11)

Country Link
EP (1) EP0507402B1 (ko)
JP (1) JPH0778234B2 (ko)
KR (1) KR950013226B1 (ko)
AU (1) AU652812B2 (ko)
BR (1) BR9201203A (ko)
CA (1) CA2064655C (ko)
DE (1) DE69228330T2 (ko)
ES (1) ES2127202T3 (ko)
GB (1) GB9107092D0 (ko)
IN (1) IN173189B (ko)
ZA (1) ZA922465B (ko)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7186677B2 (en) 2001-12-21 2007-03-06 Henkel Kommanditgesellschaft Auf Aktien (Henkel Kgaa) Method for the production of surfactant granulates containing builders
US8026203B2 (en) 2008-06-02 2011-09-27 The Procter & Gamble Company Surfactant concentrate

Families Citing this family (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB9324129D0 (en) * 1993-11-24 1994-01-12 Unilever Plc Detergent compositions and process for preparing them
JPH09505349A (ja) * 1993-11-24 1997-05-27 ユニリーバー・ナームローゼ・ベンノートシヤープ 洗剤組成物
TW326472B (en) * 1994-08-12 1998-02-11 Kao Corp Method for producing nonionic detergent granules
DE19529232A1 (de) * 1995-08-09 1997-02-13 Henkel Kgaa Verfahren zur Herstellung von Tensidzusammensetzungen
GB9618877D0 (en) * 1996-09-10 1996-10-23 Unilever Plc Process for preparing high bulk density detergent compositions
GB9618875D0 (en) * 1996-09-10 1996-10-23 Unilever Plc Process for preparing high bulk density detergent compositions
DE19844523A1 (de) 1998-09-29 2000-03-30 Henkel Kgaa Granulationsverfahren
GB0009087D0 (en) 2000-04-12 2000-05-31 Unilever Plc Process for preparing fluid detergent compositions
DE102004025859A1 (de) * 2004-05-24 2005-12-22 Henkel Kgaa Kit aus Schwamm und Reiniger
JP5875226B2 (ja) * 2010-12-28 2016-03-02 花王株式会社 界面活性剤組成物
JP5868747B2 (ja) * 2012-03-19 2016-02-24 花王株式会社 界面活性剤混合物の製造方法
DE102012221360A1 (de) * 2012-11-22 2014-05-22 Henkel Ag & Co. Kgaa Kontinuierliches Verfahren zur Herstellung von flüssigen Wasch- oder Reinigungsmitteln
MX2016003051A (es) * 2013-09-09 2016-06-10 Procter & Gamble Proceso para elaborar una composicion liquida de limpieza.
DE102015212131A1 (de) * 2015-06-30 2017-01-05 Henkel Ag & Co. Kgaa Verfahren zur Herstellung einer flüssigen, Tensid enthaltenden Zusammensetzung
CN105062705A (zh) * 2015-08-14 2015-11-18 浙江赞宇科技股份有限公司 一种无水乙氧基化烷基硫酸盐浓缩物及其制备方法与装置
US11352468B2 (en) 2016-04-18 2022-06-07 Monosol, Llc Perfume microcapsules and related film and detergent compositions

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6447755A (en) * 1987-08-18 1989-02-22 Dai Ichi Kogyo Seiyaku Co Ltd Production of organic sulfuric acid ester salt or organic sulfonic acid salt

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Publication number Priority date Publication date Assignee Title
DE2232341A1 (de) * 1972-07-01 1974-01-17 Orthmann & Herbst Vorrichtung zur kontinuierlichen neutralisation von saeure- oder laugehaltigen abwaessern
JPS5278828A (en) * 1975-12-26 1977-07-02 Lion Corp Preparation of high concentration olefin sulfonate solution
EP0043148A1 (de) * 1980-06-27 1982-01-06 Joseph Hanssens Wasserenteisenungsanlage
JPS6032676B2 (ja) * 1980-07-11 1985-07-29 ライオン株式会社 高濃度界面活性剤スラリ−
DE3305430A1 (de) * 1983-02-17 1984-08-23 Henkel KGaA, 4000 Düsseldorf Verwendung von alkoholen und deren derivaten als viskositaetsregler fuer hochviskose technische tensid-konzentrate
GB8625104D0 (en) * 1986-10-20 1986-11-26 Unilever Plc Detergent compositions
JPH02105900A (ja) * 1988-10-15 1990-04-18 Sunstar Inc 容器入洗剤組成物
JP2589365B2 (ja) * 1989-02-21 1997-03-12 花王株式会社 アルキル硫酸エステル塩の製造方法

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6447755A (en) * 1987-08-18 1989-02-22 Dai Ichi Kogyo Seiyaku Co Ltd Production of organic sulfuric acid ester salt or organic sulfonic acid salt

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7186677B2 (en) 2001-12-21 2007-03-06 Henkel Kommanditgesellschaft Auf Aktien (Henkel Kgaa) Method for the production of surfactant granulates containing builders
US8026203B2 (en) 2008-06-02 2011-09-27 The Procter & Gamble Company Surfactant concentrate
AU2009255356B2 (en) * 2008-06-02 2014-05-01 The Procter & Gamble Company Surfactant concentrate

Also Published As

Publication number Publication date
BR9201203A (pt) 1992-12-01
DE69228330T2 (de) 1999-06-17
EP0507402A1 (en) 1992-10-07
CA2064655C (en) 1996-12-10
GB9107092D0 (en) 1991-05-22
AU652812B2 (en) 1994-09-08
KR920019919A (ko) 1992-11-20
DE69228330D1 (de) 1999-03-18
ES2127202T3 (es) 1999-04-16
JPH0778234B2 (ja) 1995-08-23
ZA922465B (en) 1993-10-04
AU1405392A (en) 1992-10-08
IN173189B (ko) 1994-02-26
KR950013226B1 (en) 1995-10-26
CA2064655A1 (en) 1992-10-05
JPH05112797A (ja) 1993-05-07

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