EP0494884A1 - Procede pour la fabrication d'emulsions aqueuses antirouille stables et faiblement visqueuses. - Google Patents

Procede pour la fabrication d'emulsions aqueuses antirouille stables et faiblement visqueuses.

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Publication number
EP0494884A1
EP0494884A1 EP90913798A EP90913798A EP0494884A1 EP 0494884 A1 EP0494884 A1 EP 0494884A1 EP 90913798 A EP90913798 A EP 90913798A EP 90913798 A EP90913798 A EP 90913798A EP 0494884 A1 EP0494884 A1 EP 0494884A1
Authority
EP
European Patent Office
Prior art keywords
emulsion
weight
mixture
carbon atoms
emulsions
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP90913798A
Other languages
German (de)
English (en)
Other versions
EP0494884B1 (fr
Inventor
Horst-Dieter Speckmann
Gert-Lothar Striepling
Frank Wiechmann
Juergen Geke
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Henkel AG and Co KGaA
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Henkel AG and Co KGaA
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Publication of EP0494884A1 publication Critical patent/EP0494884A1/fr
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M173/00Lubricating compositions containing more than 10% water
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M101/00Lubricating compositions characterised by the base-material being a mineral or fatty oil
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M129/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
    • C10M129/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
    • C10M129/04Hydroxy compounds
    • C10M129/06Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms
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    • C10M129/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
    • C10M129/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
    • C10M129/26Carboxylic acids; Salts thereof
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    • C10M129/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
    • C10M129/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
    • C10M129/26Carboxylic acids; Salts thereof
    • C10M129/28Carboxylic acids; Salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M129/30Carboxylic acids; Salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having 7 or less carbon atoms
    • C10M129/32Carboxylic acids; Salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having 7 or less carbon atoms monocarboxylic
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    • C10M129/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
    • C10M129/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
    • C10M129/26Carboxylic acids; Salts thereof
    • C10M129/28Carboxylic acids; Salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M129/38Carboxylic acids; Salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having 8 or more carbon atoms
    • C10M129/40Carboxylic acids; Salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having 8 or more carbon atoms monocarboxylic
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    • C10M145/00Lubricating compositions characterised by the additive being a macromolecular compound containing oxygen
    • C10M145/18Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M145/24Polyethers
    • C10M145/26Polyoxyalkylenes
    • C10M145/36Polyoxyalkylenes etherified
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F11/00Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
    • C23F11/08Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids
    • C23F11/10Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids using organic inhibitors
    • C23F11/12Oxygen-containing compounds
    • C23F11/124Carboxylic acids
    • C23F11/126Aliphatic acids
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    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/02Water
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    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/003Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions used as base material
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/02Hydroxy compounds
    • C10M2207/021Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/121Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/121Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
    • C10M2207/122Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms monocarboxylic
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/125Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/125Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
    • C10M2207/126Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids monocarboxylic
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/129Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of thirty or more carbon atoms
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/14Carboxylix acids; Neutral salts thereof having carboxyl groups bound to carbon atoms of six-membered aromatic rings
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/14Carboxylix acids; Neutral salts thereof having carboxyl groups bound to carbon atoms of six-membered aromatic rings
    • C10M2207/142Carboxylix acids; Neutral salts thereof having carboxyl groups bound to carbon atoms of six-membered aromatic rings polycarboxylic
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/104Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/108Polyethers, i.e. containing di- or higher polyoxyalkylene groups etherified
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    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/12Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
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    • C10N2050/00Form in which the lubricant is applied to the material being lubricated
    • C10N2050/01Emulsions, colloids, or micelles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S516/00Colloid systems and wetting agents; subcombinations thereof; processes of
    • Y10S516/01Wetting, emulsifying, dispersing, or stabilizing agents
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S516/00Colloid systems and wetting agents; subcombinations thereof; processes of
    • Y10S516/01Wetting, emulsifying, dispersing, or stabilizing agents
    • Y10S516/06Protein or carboxylic compound containing

Definitions

  • the invention relates to a process for the preparation of 0 / W (oil-in-water) rust protection emulsions based on an oil component, water, at least one emulsifier component and a corrosion inhibitor.
  • 0 / W oil-in-water
  • rust protection emulsions based on an oil component, water, at least one emulsifier component and a corrosion inhibitor.
  • the compliance of certain conditions leads to particularly stable and low-viscosity O / W emulsions, ensure ei ⁇ NEN good corrosion protection 'for metal surfaces of iron and steel.
  • Rust protection emulsions are used • for the temporary protection of metallic workpieces from atmospheric influences which cause corrosion. They contain essentially non-polar or polar oils, emulsifiers, corrosion inhibitors and water. Their effect is based on the adsorption of inhibitor molecules on the metal surface and the formation of a protective film from erosion components, which acts as a diffusion barrier for atmospheric oxygen and water. Th. Forster et al. report in "Surface-Surface", 1989, No. 4, pp. 8 to 12, about the mode of action and methods of investigation of rust protection emulsions. Other commercially available systems are based on oil concentrates which contain emulsifiers and corrosion inhibitors, but no water. This means that the emulsifiers and corrosion inhibitors used must be oil-soluble. For the production of O / W emulsions from such oil concentrates, this also means that such systems have to be self-cleaning.
  • phase inversion ie at higher temperatures the outer, aqueous phase can become the inner phase.
  • This process is generally reversible, that is to say that the original type of emulsion re-forms on cooling.
  • position of the phase inversion temperature depends on many factors, such as the type and Phasenvo ⁇ lumen of the 'oil component of the hydrophilic character and structure of the emulsifier or the composition of the EmuIgatorSystems, verglei ⁇ che for example, K. Shinoda and H. Kunieda in "Encyclopedia of Emulsion Technology", Vol. I, ed. P. Becher 1983 (M. Decker, NY), pp. 337 to 367.
  • the object of the invention is to develop a suitable process for the preparation of O / W rust protection emulsions which contain entirely or predominantly polar carboxylic acids as corrosion inhibitors.
  • Such O / W emulsions are said to be capable
  • ER S ATZBLATT be inverted at temperatures below 100 ° C in order to achieve particularly stable, finely divided and low-viscosity emulsions.
  • the emulsions obtained in this way should be able to be diluted with water, the dilutions should also be stable and provide effective corrosion protection.
  • the invention accordingly relates to a process for the preparation of stable, low-viscosity O / W antirust emulsions, wherein a mixture containing an oil component, water and at least one emulsifier component, at a temperature at which all components of the mixture in are in liquid form, emulsify and the emulsion formed is heated to a temperature within or above the phase inversion temperature range of the emulsion or the mixture is emulsified at a temperature within or above the phase inversion temperature range, then the emulsion to a temperature below this temperature range cooled and optionally diluted with water, characterized in that a mixture of the following composition is used to form the emulsion:
  • R is a straight-chain or branched, saturated or unsaturated alkyl radical having 6 to 22 carbon atoms or a radical of the general formula (II)
  • R- saturated, straight-chain or branched alkyl radical having 8 to 18 carbon atoms
  • a co-emulsifier component consisting of at least one fatty alcohol with 12 to 22 carbon atoms
  • carboxylic acids which are able to be effective in their acidic form as corrosion inhibitors and on the other hand the way of producing stable and low-viscosity O / W emulsions which contain such corrosion inhibitors.
  • the carboxylic acids must not impair or even prevent a phase version of the emulsion.
  • suitable emulsifiers which, on the one hand, form such stable emulsions with the corrosion inhibitors mentioned and, on the other hand, do not adversely affect the effectiveness of the corrosion inhibitors on the substrate surface under atmospheric corrosion conditions.
  • the method according to the invention makes it possible to produce such stable and low-viscosity O / W rust protection emulsions.
  • the mixture of all of the emulsion components listed, including the carboxylic acids, is subjected to a phase inversion while the mixture or the emulsion already present is heated to a temperature within or above the phase inversion temperature range.
  • corrosion inhibitors in the desired finely divided form in the emulsion and stably emulsify therein.
  • phase inversion takes place below 100 ° C. This phase inversion takes place both with non-polar oils (paraffin oils) and with slightly polar oils (mineral oils).
  • PIT method i.e. Phase inversion temperature method
  • rust protection emulsions produced show - compared to emulsions of the same composition which have not undergone phase inversion - higher storage stability.
  • more than 40 days pass in the corrosion test, assessed according to DIN 51 359, until 100% corrosion is observed. The effectiveness of the corrosion protection is therefore of the same order of magnitude as the products belonging to the state of the art.
  • Oils of different polarity for example paraffin oils or mineral oils, can be used as the oil component.
  • So-called ester oils ie fatty acid glycerides, can also be used in a mixture with mineral oils and / or paraffin oils.
  • paraffin oils or mineral oils are preferably used as oil component a).
  • emulsifier component b adducts of 2 to 20 moles of ethylene oxide with fatty alcohols with 10 to 22 carbon atoms are suitable.
  • Suitable fatty alcohols for this purpose are native and / or synthetic fatty alcohols, such as decanol, undecanol, dodecanol, tridecanol, tetradecanol, pentadecanol, hexadecanol (cetyl alcohol), heptadecanol, octadecanol (stearyl alcohol), nonadecanol, eicosanol, heneico Cosmeticyl and docosanol.
  • adducts of ethylene oxide with such fatty alcohols are usually mixtures of polyglycol ethers of the starting fatty talc alcohols, the average degree of oxyethylation of which corresponds to the molar amount of ethylene oxide added.
  • adducts of 4 to 12 moles of ethylene oxide with fatty alcohols having 12 to 18 carbon atoms are preferably used as emulsifier component b).
  • addition products of 4 moles of ethylene oxide on fatty alcohol mixtures with 12 to 14 C atoms addition products of 4 moles of ethylene oxide on mixtures of fatty alcohols with 12 to 18 C atoms or addition products of 12 moles of ethylene oxide on fatty alcohol mixtures with 16 to 18 carbon atoms.
  • carboxylic acids of the general formula (I) are suitable on the one hand, in which the radical R is a straight-chain or branched, saturated or unsaturated alkyl radical having 6 to 22 carbon atoms.
  • fatty acids for example hexanoic acid (caproic acid), heptanoic acid, octanoic acid (caprylic acid), nonanoic acid, decanoic acid (capric acid), undecanoic acid, dodecanoic acid (lauric acid), tridecanoic acid, tetradecanoic acid (myristic acid), pentadecanoic acid (palitecic acid), hexadecanoic acid, , Heptadecanoic acid ⁇ octadecanoic acid (stearic acid), nonadecanoic acid, arachic acid, heneicosanoic acid and behenic acid.
  • native or synthetic fatty acids for example hexanoic acid (caproic acid), heptanoic acid, octanoic acid (caprylic acid), nonanoic acid, decanoic acid (capric acid), undecanoic acid, dodecanoic acid (lauric
  • carboxylic acids are suitable as corrosion inhibitors in the sense of the invention.
  • Preferred carboxylic acids according to the invention are those of the general formula (I) in which the radical R represents a straight-chain or branched, saturated or unsaturated alkyl radical having 8 to 18 carbon atoms.
  • the corresponding straight-chain and saturated fatty acids can be seen from the above list.
  • Isononanoic acid, oleic acid, linoleic acid or linolenic acid are particularly suitable as branched-chain or unsaturated carboxylic acids of this type.
  • Mixtures of such carboxylic acids are also effective corrosion inhibitors in the sense of the invention; for example a mixture of stearic acid and palmitic acid in a weight ratio of 1: 1.
  • Corrosion inhibitors within the meaning of the invention are furthermore those carboxylic acids of the general formula (I) in which the radical R is a radical of the general formula (II)
  • O VCOCH-CH- (II) represents, wherein the radical R- is a saturated, straight-chain or branched alkyl radical having 8 to 18 carbon atoms.
  • R- is a saturated, straight-chain or branched alkyl radical having 8 to 18 carbon atoms.
  • Suitable alkyl radicals R are therefore unbranched or branched radicals from the group octyl, nonyl, decyl, undecyl, dodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl and octadecyl, with corresponding straight-chain alkyl radicals having 8 to 12 carbon atoms being preferred according to the invention .
  • 3- (p-dodecylbenzoyl) acrylic acid is used with particular advantage according to the invention.
  • coemulsifier component (d) in addition to the emulsifier component. Because of its hydrophilicity, the co-emulsifier is itself not suitable for the production of O / W emulsions. However, together with the previously defined emulsifier components, particularly stable and finely divided emulsions of polar oil components can be produced according to the invention.
  • saturated fatty alcohols having 12 to 22 carbon atoms in question. The fatty alcohols which are suitable here are mentioned in detail in the above list of fatty alcohols.
  • coemulsifiers of this type are used in amounts of 1 to 6% by weight, based on the mixture.
  • Particularly preferred co-emulsifiers are fatty alcohols with 16 to 18 carbon atoms.
  • REPLACEMENT LEAF Atoms for example a mixture of cetyl alcohol and stearyl alcohol in a weight ratio of 1: 1.
  • the oil component a), the emulsifier component b) and the corrosion inhibitor c) are in a specific weight ratio of a): b): c) ⁇ 1: (0.1 to 0 , 3): (0.1 to 0.3) inserted.
  • the process according to the invention can be carried out in such a way that the phase inversion temperature is first determined by heating a sample of the emulsion prepared in the customary manner using a conductivity measuring device and determining the temperature at which the conductivity decreases sharply.
  • the specific conductivity of the oil-in-water emulsion initially present usually decreases within a temperature range of 2 to 8 ° C. from initially over 1 mS / cm upon transition into an inverted emulsion to values below 0.1 mS / cm. This temperature range is referred to as the phase inversion temperature range.
  • the process according to the invention can either be carried out in such a way that the emulsion, which is initially prepared as usual and contains all the components essential to the invention, is subsequently reduced to a temperature heated temperature, which is within or above the phase inversion temperature range.
  • a further production possibility is to choose a temperature which is within or above the phase inversion temperature range already during the production of a certain emulsion.
  • the emulsion formed is allowed to cool to a temperature below the phase inversion temperature range, or the emulsion is cooled to a corresponding temperature. In this way, concentrates of O / W rust protection emulsions are obtained, which can optionally be diluted with water.
  • the O / W rust protection emulsions produced in the manner according to the invention can be used both in the form of the concentrates and in the form diluted with water. However, they are usually used in the diluted form. Both the concentrates and the emulsions diluted with water ensure very good corrosion protection for metal surfaces made of iron and steel.
  • the corrosion protection activity of the emulsions prepared in accordance with the invention is retained even when the carboxylic acids which act as corrosion inhibitors are present in neutralized form. In view of this, it is possible to subsequently neutralize the O / W rust protection emulsions prepared according to the invention with suitable alkaline agents, for example bases such as NaOH or Ca (0H) 2.
  • the oil-in-water antirust emulsions produced by the temperature inversion according to the invention are particularly finely divided compared to emulsions produced below the phase inversion temperature and are low-viscosity and therefore pourable and pumpable (FIG. 2).
  • these rust protection emulsions have a pronounced storage stability.
  • the sheets which have been treated with corrosion protection emulsions according to the invention show a lower susceptibility to corrosion than sheets which have been treated with conventional corrosion protection emulsions.
  • phase inversion it was possible to obtain rust protection emulsion concentrates which contain more than 50 organic components. Since these concentrates are oil-in-water systems after manufacture and the oil phase is very finely divided, they can be very easily diluted with water without losing the high storage stability (Fig. 3).
  • the emulsifier mixtures and corrosion inhibitors do not necessarily have to be oil-soluble in order to carry out the process according to the invention.
  • Mineral oil Pionier®4556 mineral oil (naphthenic) from the company
  • Eumulgin®Bl add-on product of approx. 12 mol
  • Dehydol® LT4 adduct of approx. 4 moles of ethylene oxide with Ci2-i8-ettalkohole, company Henkel KGaA, Düsseldorf
  • Two emulsions were prepared from mixtures according to formulation D, a production temperature of 45 ° C. below the phase inversion temperature range (PIT) for the first emulsion, and a production temperature of 95 ° C. above PIT for the second emulsion, analogously Example 1.4 - was chosen.
  • the conductivity was determined in the upper and lower area of the measuring vessel (compare the left scale in FIG. 1) and the percentage difference was formed (compare the right scale in FIG. 1).
  • a glass cylinder (height 125 mm, diameter 25 mm), in which two platinum electrodes (type PP 1042 from Radiometer) were attached at a distance of 2 mm from the top and bottom edges, served as the measuring vessel.
  • the vessel was completely filled with the respective emulsion - which contained 50 mg NaCl per liter of emulsion as the conductive salt - so that the electrodes i the upper part of the vessel were completely covered with the emulsion.
  • the measurements were carried out at room temperature.
  • Two emulsions were prepared from mixtures according to formulation A, a production temperature of 60 ° C. - below PIT - for the first emulsion, and a production temperature of 70 ° C. - above PIT, analogous to Example 1.1 - for the second emulsion according to the invention has been. These emulsions were diluted 1: 1 with water and the viscosities of these emulsions were then determined at different shear rates.
  • FIG. 2 shows the results of the measurements which show the viscosity behavior of a diluted emulsion, ie the preferred application form. From this it can be seen that the second emulsion according to the invention (with phase inversion) was significantly lower-viscous than the first emulsion (without phase inversion).
  • Example 1.1 An emulsion according to Example 1.1 was diluted in a ratio of 1: 9 with aqueous NaOH solution and neutralized.
  • the conductivities in the upper and lower area of the measuring vessel were determined (compare the left scale in FIG. 3) and the percentage difference was formed (compare the right column in FIG. 3). The importance of this measuring method with regard to emulsion stability is explained in more detail in Example 2.
  • the corrosion protection properties of emulsions according to the invention and of a comparison emulsion were tested in accordance with D1N 51 359.
  • the test procedure was carried out as follows: steel sheets of quality St 1405 (unalloyed steel, surface-hardened, dimensions 2.5 x 5 cm) were each placed in one of the following Anti-rust emulsions dipped. The steel sheets were held in short contact 'with the rust protection emulsion, then removed and hanged after 24 hours of dripping and drying time in a mecanics ⁇ chamber according to DIN 51 359, in the case of continuous Lucas ⁇ feed of 875 1 / h and a temperature of 50 ° C the relative humidity was 100%. The time period after which 100% corrosion (based on the area of the test sheet) - assessed according to DIN 51 359 - was observed.
  • Example 6.1 Emulsion according to Example 1.1, undiluted and in different dilutions with water (see Table 3).
  • Example 6.2 Emulsion according to Example 1.2 neutralized with
  • Example 6.3 Emulsion according to Example 1.3.
  • Example 6.4 Emulsion according to Example 1.4.
  • Emulsion prepared the emulsification temperature was 45 ° C (non-inverted emulsion). This emulsion was neutralized with diethanolamine.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)
  • Colloid Chemistry (AREA)
  • Lubricants (AREA)

Abstract

Dans le procédé décrit, on émulsionne un mélange renfermant un consituant huileux, de l'eau et au moins un constituant émulsifiant, à une température à laquelle tous les constituants du mélange sont présents sous forme liquide, et on porte l'émulsion formée à une température se situant dans/ou au-dessus de la plage thermique d'inversion de phase de l'émulsion, ou bien on émulsionne le mélange à une température se situant dans ou au-dessus de la plage thermique d'inversion de phase, on refroidit ensuite l'émulsion à une température inférieure à cette plage thermique et on la dilue éventuellement avec de l'eau. Ce procédé est caractérisé en ce que l'on utilise pour former l'émulsion un mélange de la composition suivante: a) 10 à 60% en poids d'un constituant huileux, b) 1 à 10% en poids d'un constituant émulsifiant composé d'au moins un produit d'addition de 2 à 20 moles d'oxyde d'éthylène à des alcools gras possédant 10 à 22 atomes de C, c) 1 à 10% en poids d'un inhibiteur de corrosion constitué d'au moins un acide carboxylique de formule générale (I) R-COOH où R est un résidu alkyle à chaîne droite ou ramifié, saturé ou insaturé, avec 6 à 22 atomes de C, ou bien un résidu de formule générale (II), où R1= résidu alkyle saturé à chaîne droite ou ramifié, avec 8 à 18 atomes de C, d) 0 à 10% en poids d'un constituant co-émulsifiant composé d'au moins un alcool gras avec 12 à 22 atomes de C, e) le solde étant de l'eau.
EP90913798A 1989-10-04 1990-09-25 Procede pour la fabrication d'emulsions aqueuses antirouille stables et faiblement visqueuses Expired - Lifetime EP0494884B1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE3933137 1989-10-04
DE3933137A DE3933137A1 (de) 1989-10-04 1989-10-04 Verfahren zur herstellung stabiler, niedrig-viskoser o/w-rostschutzemulsionen
PCT/EP1990/001626 WO1991005033A1 (fr) 1989-10-04 1990-09-25 Procede pour la fabrication d'emulsions aqueuses antirouille stables et faiblement visqueuses

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EP0494884A1 true EP0494884A1 (fr) 1992-07-22
EP0494884B1 EP0494884B1 (fr) 1994-11-23

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JP (1) JPH05500988A (fr)
KR (1) KR920703770A (fr)
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BR (1) BR9007717A (fr)
CA (1) CA2067501A1 (fr)
DE (2) DE3933137A1 (fr)
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FR2692912B1 (fr) * 1992-06-30 1995-06-30 Lorraine Laminage Procede de protection contre la corrosion de pieces metalliques et pieces metalliques obtenues par ce procede.
EP0667891A1 (fr) * 1992-11-06 1995-08-23 Henkel Kommanditgesellschaft auf Aktien Ethers dialkyles utilises dans des agents de traitement de surfaces de metaux
DE4323907A1 (de) * 1993-07-16 1995-01-19 Henkel Kgaa Verwendung von Carbonsäuren in Mitteln zum Behandeln von Metalloberflächen
DE4323909A1 (de) * 1993-07-16 1995-01-19 Henkel Kgaa Mittel zum Reinigen und Passivieren von Metalloberflächen
DE4323908A1 (de) * 1993-07-16 1995-01-19 Henkel Kgaa Verfahren zur Herstellung von O/W-Emulsionen zum Reinigen und Passivieren von Metalloberflächen
GB2296714B (en) * 1994-12-15 1998-03-25 Abbey Coating composition
DE4444878A1 (de) * 1994-12-16 1996-06-20 Henkel Kgaa Stickstofffreie Korrosionsinhibitoren mit guter Pufferwirkung
DE19703083A1 (de) * 1997-01-29 1998-07-30 Henkel Kgaa Schaumarmes Emulgatorsystem und dieses enthaltendes Emulsionskonzentrat
FR2765595B1 (fr) * 1997-07-01 1999-10-01 Lorraine Laminage Composition pour protection temporaire contre la corrosion de pieces metalliques, ses procedes de preparation et d'application et pieces metalliques obtenues a partir de cette composition
FR2767140B1 (fr) * 1997-08-07 1999-10-29 Lorraine Laminage Procede de traitement de surface de pieces metalliques
US6251808B1 (en) * 1997-10-22 2001-06-26 Illinois Tool Works, Inc. Metal and fiberglass cleaning and polishing article
DE19835328A1 (de) * 1998-08-05 2000-02-10 Henkel Kgaa Mittel und Verfahren für die Metallbearbeitung und für Metallreinigung oder Korrosionsschutz
US6500360B2 (en) * 1999-06-18 2002-12-31 Bernard Bendiner Sorbic acid and/or its derivatives, such as potassium sorbate, as a preventative for rust, corrosion and scale on metal surfaces
US6596674B2 (en) 2000-02-29 2003-07-22 Henkel Corporation Metal working lubricants and their use
US7141152B2 (en) * 2000-03-16 2006-11-28 Le Febre David A Analyte species separation system
FR2822852B1 (fr) * 2001-03-27 2003-12-12 Usinor Procede de traitement par carboxylatation de surfaces metalliques
DE10146264A1 (de) 2001-09-20 2003-04-17 Ecolab Gmbh & Co Ohg Verwendung von O/W-Emulsionen zur Kettenschmierung
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AU7552591A (en) 1991-04-28
JPH05500988A (ja) 1993-02-25
WO1991005033A1 (fr) 1991-04-18
US5230730A (en) 1993-07-27
EP0494884B1 (fr) 1994-11-23
ZA907907B (en) 1991-07-31
DE59007778D1 (de) 1995-01-05
KR920703770A (ko) 1992-12-18
CA2067501A1 (fr) 1991-04-05
DE3933137A1 (de) 1991-04-18
BR9007717A (pt) 1992-07-07

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