EP0454098B1 - Process for making the bottom piece of a shaft and apparatus for carrying out the process - Google Patents

Process for making the bottom piece of a shaft and apparatus for carrying out the process Download PDF

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Publication number
EP0454098B1
EP0454098B1 EP91106618A EP91106618A EP0454098B1 EP 0454098 B1 EP0454098 B1 EP 0454098B1 EP 91106618 A EP91106618 A EP 91106618A EP 91106618 A EP91106618 A EP 91106618A EP 0454098 B1 EP0454098 B1 EP 0454098B1
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EP
European Patent Office
Prior art keywords
mould
concrete
inlay element
shaft bottom
mantle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP91106618A
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German (de)
French (fr)
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EP0454098A2 (en
EP0454098A3 (en
Inventor
Goji Ito
Eugen Baumgärtner
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Baumgartner GmbH Maschinenfabrik
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Baumgartner GmbH Maschinenfabrik
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Application filed by Baumgartner GmbH Maschinenfabrik filed Critical Baumgartner GmbH Maschinenfabrik
Priority to EP95100996A priority Critical patent/EP0659949A1/en
Priority to DE9117012U priority patent/DE9117012U1/en
Publication of EP0454098A2 publication Critical patent/EP0454098A2/en
Publication of EP0454098A3 publication Critical patent/EP0454098A3/en
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    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03FSEWERS; CESSPOOLS
    • E03F11/00Cesspools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/16Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes
    • B28B7/168Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes for holders or similar hollow articles, e.g. vaults, sewer pits

Definitions

  • the invention relates to a method for producing shaft floor pieces according to the preamble of claim 1.
  • the method of the generic type has various disadvantages: firstly, productivity is reduced by the large number of necessary work steps, in particular by the manual attachment and removal of the support plates and the like parts. On the other hand, the concrete subsequently poured into the floor opening does not form a perfect, in particular no watertight, bond with the concrete molding.
  • This object is achieved by using a lost insert element, the outer circumference of which protrudes at least over part of the circumference of the mold core in the radial direction and forms a filling cross section sufficient for filling the mold cavity with the inner circumference of the mold shell.
  • the outer circumference of the insert element which projects radially beyond the outer circumference of the mold core, is embedded in the concrete.
  • the insert element supports the bottom of the molded concrete part and distributes its weight over its embedded part in the concrete Outer circumference on the side wall of the molded part. In this way, deformations of the bottom of the concrete molding can be reliably prevented without an opening in the bottom having to be provided to support the weight of the bottom. After hardening, the insert element remains as lost formwork in the concrete molding.
  • US-A-1 611 287 describes a process for the production of asphalt coffins which are provided with a metal lining in their base.
  • the metal lining overlies a grid forming the top of the mandrel.
  • the insert element can be designed as an insert plate or insert shell.
  • the insert element be provided with stiffening ribs on its side facing away from the mandrel.
  • reinforcement elements in particular made of structural steel, are placed on the side of the insert plate facing away from the mandrel.
  • the insert element is convex, the insert element being laid with its concave side on the upper end of the mandrel, the insert element can be given a high degree of stability in a particularly simple manner.
  • the insert element is conical, the insert element being placed with its concave side on the upper end of the mandrel.
  • the concrete molding can also be used to guide water.
  • the channel does not have to be straight, but can also be curved within the molded concrete part.
  • the insert element for the formation of inlets and / or outlets has essentially tubular approaches.
  • the filling cross section be at least 30%, preferably between 40% and 90%, of the cross section of the mold cavity.
  • the outer circumference of the insert element runs at a substantially constant distance from the outer circumference of the mandrel. It can be provided that the distance of the outer circumference of the insert element from the inner circumference of the molded casing is at least 20% of the distance at the respective point between the outer circumference of the molded core and the inner circumference of the molded casing, preferably between 30% and 90%, for complete filling of the mold cavity with concrete.
  • the outer circumference of the insert element has projections projecting radially outward. It is further preferred that the projections are distributed over the circumference of the insert element and have an angular distance of 15 ° to 120 °, preferably approximately 60 °, and that each projection has an average angular extent of 5 ° to 15 °, preferably approximately 10 ° has. This can ensure an effective distribution of the weight of the bottom of the molded concrete part on the side wall, while at the same time it can be ensured that the concrete fills the mold completely, ie in particular without voids under the outer peripheral edge of the insert element.
  • an insert element made of timber, pressboard, plastic, metal or fiber-reinforced cement is used.
  • an insert element made of a material that adheres to concrete can be used.
  • the side wall can be built up when pouring the concrete on a lower sleeve, which forms the lower end of the mold cavity.
  • the stripping can then be carried out by lifting the lower sleeve to a height approximately corresponding to the upper end of the shaped jacket.
  • the bottom part of the manhole can be transported away from the upper end of the shaped jacket.
  • manhole base pieces with a circular cross section can be produced.
  • the invention relates to a device for carrying out the method according to the invention for producing manhole base pieces with a side wall and an integrally adjoining floor made of concrete in a manufacturing orientation opposite to the usage orientation, ie with the floor facing upwards, the device having a shape with a mold core and a radially outer mold jacket arranged at a distance from the mold core, an insert element placed on the upper end of the mold core, a compacting device for compacting the mold into the mold filled concrete, and a lifting device for lifting the shaft base piece from the mold, and wherein according to the invention the outer circumference of the insert element projects at least over a part of the circumference in the radial direction of the outer circumference of the mold core and with the inner circumference of the mold shell one for filling the mold cavity forms sufficient filling cross section.
  • the mold can have a lower sleeve which forms the lower end of the mold cavity.
  • the lower sleeve can lie on the lifting device to lift the shaft base piece to a height approximately corresponding to the upper end of the shaped jacket.
  • a transport device in particular a fork-lift truck, can be provided for the joint removal of the manhole base piece with the lower sleeve from the upper end of the shaped jacket.
  • the device according to the invention can further comprise concrete feeding means for feeding the concrete to be poured into the mold, and a vibrating device for evenly distributing the concrete poured into the mold.
  • the invention relates to a concrete manhole base piece produced by the method according to the invention with an insert element embedded therein.
  • a mold 12 is used according to FIG. 8, which consists of a mold core 14, a mold jacket 16, a lower sleeve 18 and a mold upper part 20.
  • the upper mold part 20 can be transferred from a lowered position (see FIG. 8) to a raised position and vice versa by means of a lifting device (not shown in FIG. 8).
  • the upper mold part 20 can be moved in a direction running essentially parallel to the axis of the mold core 14 and indicated by the double arrow A in FIG. 8.
  • the lower sleeve 18 can be moved between a lower position (see FIG. 8) and an upper position (see FIG. 8) by means of a lifting device 22 in a direction that is also essentially parallel to the axis of the mandrel 14 and is indicated in FIG. 8 by the double arrow B. . 9) can be adjusted.
  • the mold jacket 16 runs at a radial distance from the outer circumference 14a of the mold core 14. In the axial direction, the mold jacket 16 projects beyond the upper boundary surface 14b of the mold core 14.
  • the lower sleeve 18 is arranged radially between the mold core 14 and the mold jacket 16 and stands on the surface shown in FIG. 8 upper end 22a of the lifting device 22.
  • the known method proceeds as follows: If the lifting device 22 with the lower sleeve resting on it 18 is in the lower position (cf. FIG. 8) and the upper mold part 20 is in the raised position, a predetermined amount of concrete is placed in a mold cavity 24 defined by the mold core 14, the lower sleeve 18 and the mold jacket 16 beyond the upper boundary surface 14b of the mandrel 14 filled. The concrete layer above the upper boundary surface 14b of the mold core 14 is then smoothed by lowering the upper mold part 20. For compaction, the entire mold 12 can be shaken by a vibrating device, not shown, in order to achieve a uniform distribution of the filled concrete.
  • the lower sleeve 18 is approximately flush with the floor of the manufacturing hall.
  • the shaft base piece 10 ' is then brought together with the lower sleeve 18 to a storage location by a transport device, for example a forklift truck, where it preferably remains until the concrete has completely hardened.
  • the above-described manufacturing method for manhole base pieces 10 ' has the disadvantage that the bottom part 10'a deforms during the period from the formwork to the complete hardening of the concrete due to its own weight (see FIG. 9), since the filled concrete withstands tensile stresses is not dimensionally stable. In the worst case, the bottom part can get 10'a cracks. Since the filled-in concrete is dimensionally stable against pressure loads, the side wall 10'b of the manhole bottom piece 10 'is not subject to any deformation.
  • an inner formwork plate 26 (see FIG. 10), which is provided with a spacer 26a and a screw bolt 26b, is placed on the upper end 14b of the mold core 14.
  • the upper mold part 20 ' has a recess 20'b formed at its lower end 20'a, in which the screw bolt 26b of the plate 26 is received when the upper mold part 20' is in its lowered position.
  • the upper mold part 20 ' is raised again and a holding plate 28 is placed on the manhole bottom piece 10' '.
  • the holding plate 28 is firmly connected to the formwork plate 26 via a locking screw nut 30 screwed onto the screw bolt 26b (see FIG. 11).
  • the diameter of the formwork plate 26 corresponds to the diameter of the mold core 14, while the holding plate 28 extends up to the inner circumference 16a of the mold jacket 16 and is supported on the side wall of the shaft base piece 10 ′′.
  • the shaft base piece 10 ′′ is then removed from the mold by extending the lifting device 22 (see FIG. 12) and, as described above, removed for the hardening of the concrete. In this state, the base part 10 ′′ a of the shaft base piece 10 ′′ is received between the plates 26 and 28 and is supported by them, so that it cannot deform under its own weight.
  • FIGS. 1 and 2 which is characterized by high productivity and with which the production of reliably watertight manhole base pieces is made possible.
  • the method according to the invention can be carried out with the same device with which the known method, not of the generic type and described above with reference to FIGS. 8 and 9, was carried out.
  • the method according to the invention differs from the known method of the generic type in that before the mold cavity 24 is filled with concrete, an insert element 34, for example an insert plate (see FIG. 1), on the upper end 14b of the mandrel 14 is placed, which has an outer diameter D2 (see. Fig. 2), which is larger than the outer diameter D1 of the concrete mold core 14. That is, the insert plate 34 is dimensioned such that its outer circumference 34a, seen in the radial direction, between the outer circumference 14c of the upper end 14b of the mold core 14 and the inner circumference 16a of the mold jacket 16.
  • the insert element 34 can be made, for example, of construction timber, pressboard, plastic, metal, fiber-reinforced cement or the like. Preferably, a material that adheres to concrete is used.
  • the manhole bottom piece 10 is released by extending the lifting device 22 (see FIG. 2).
  • the shaft base piece 10 is then transported to a storage location together with the lower sleeve 18 using a transport device, for example a forklift truck, and is left there until it has completely hardened.
  • the insert plate 34 picks up the weight of the base part 10a of the manhole base piece 10 and distributes this weight in the area of its outer circumference 34a to the side wall 10b of the manhole base piece 10. This reliably prevents deformation of the base part 10a without breaking through it To have to accept bottom part 10a. After hardening, the insert plate 34 remains as lost formwork in the shaft bottom piece 10.
  • insert plate 34 In order to increase the stability of the bottom part 10a of the manhole base piece 10 and to provide a stiffening for the insert plate 34, additional inserts, for example in the form of structural steel rods 36, can be placed on the insert plate 34 before the mold 12 is filled with concrete. Alternatively, it is also possible to provide the insert plate 34 with stiffening ribs on its side facing away from the mandrel 14.
  • FIG. 4 shows a further exemplary embodiment of a manhole base piece produced by the method according to the invention, analog parts being provided with the same reference numerals as in FIGS. 1 and 2, but increased by the number 100.
  • the insert element 134 is of slightly convex design. Due to the shape that bulges out in the direction of the bottom part 110a of the manhole base piece 110 that bears on it, the insert element 134 has better statics. Thus, insert elements 134 made of lighter and less stable materials can also be used for the production of manhole bottom pieces according to the method according to the invention.
  • FIG. 5 A further exemplary embodiment of a manhole base piece produced by the method according to the invention is shown in FIG. 5, analog parts being provided with the same reference numerals as in FIGS. 1 and 2, but increased by the number 200.
  • the insert element 234 has a conical shape, the tip of the cone being directed toward the bottom part 210a of the shaft base piece 210 which bears on the insert element 234.
  • the conical shape also has good static properties, so that the use of such an insert element 234 has the same advantages as the use of a convex insert element 134 described above.
  • FIG. 6 shows a further exemplary embodiment of a manhole base piece produced by the method according to the invention, analog parts being provided with the same reference numerals as in FIGS. 1 and 2, but increased by the number 300.
  • the insert element 334 not only takes on the supporting function for the base part 310a of the manhole bottom piece 310, but at the same time also takes on the function of water guidance.
  • the insert element 334 is formed with a channel 334a.
  • the insert element 334 is provided on its channel 334a with an essentially tubular extension 334b.
  • this projection 334b lies in a form-fitting manner between the mold core 314 and the molding jacket 316, so that when the mold is filled with concrete, it cannot penetrate into the space 334b1 enclosed by the tubular projection 334b.
  • a manhole bottom piece 310 can have a plurality of such inflow or outflow approaches 334b.
  • the channel 334a does not have to run in a straight line in the shaft bottom piece 310, but can also take a curved course.

Abstract

A manhole floor piece (10) with a side wall (10b) and an integrally connected floor (10a) consisting of concrete exhibits a floor insert element (34), of which the outer contour (34a), at least partially projecting outwards beyond the inner contour of the side wall (10b), is embedded in the concrete, the concrete of the floor (10a), past the floor insert element (34), being integral with the concrete of the side wall. <IMAGE>

Description

Die Erfindung betrifft ein Verfahren zur Herstellung von Schacht boden stücken gemäß dem Oberbegriff des Anspruchs 1.The invention relates to a method for producing shaft floor pieces according to the preamble of claim 1.

Bei der herkömmlichen Herstellung von Betonformteilen im wesentlichen topfförmiger Gestalt, insbesondere von Schachtunterteilen oder Schachtböden, stellte sich als Folge des dem Aushärten vorangehenden Entschalens das Problem, daß sich der Boden des Betonformteils während des Zeitraums von der Entschalung bis zum vollständigen Aushärten unter seinem eigenen Gewicht deformierte. Es sei hierzu auch auf die Beschreibung der Fig. 8 und 9 verwiesen.In the conventional production of molded concrete parts in a substantially pot-shaped form, in particular of manhole bases or manhole bottoms, as a consequence of the removal of the formwork prior to curing, the problem arose that the base of the molded concrete part deformed under its own weight during the period from the formwork removal to complete hardening . Reference is also made to the description of FIGS. 8 and 9.

Zur Lösung dieses Problems ist bspw. in der DE-A-35 15 986 ein gattungsgemäßes Verfahren vorgeschlagen worden, bei welchem der Boden des Betonformteils bis zum vollständigen Aushärten durch eine innere, wiedergewinnbare Schalungsplatte unterstützt wird, welche ihrerseits durch eine im Boden ausgebildete Durchbrechung hindurch von einer nach der Füllung aufgelegten und über der Seitenwandung abgestützten Halteplatte getragen wird. Dabei müssen nach dem Aushärten die beiden Platten von Hand von dem Boden des Betonformteils entfernt werden. Zusätzlich muß die Durchbrechung im Boden des Betonformteils mit Beton ausgegossen werden. Zusätzlich sei auf die Beschreibung der Fig. 10 - 14 verwiesen.To solve this problem, a generic method has been proposed, for example, in DE-A-35 15 986, in which the bottom of the molded concrete part is supported by an inner, recoverable formwork panel until it has completely hardened which in turn is carried through an opening formed in the bottom by a holding plate placed after the filling and supported over the side wall. After curing, the two plates must be removed by hand from the bottom of the molded concrete part. In addition, the opening in the bottom of the concrete molding must be poured with concrete. In addition, reference is made to the description of FIGS. 10-14.

Darüber hinaus ist es aus der DE-A-35 15 986 bekannt, das Einleg-Element durch mit diesem verbundene und in die Seitenwand eingreifende Stützteile abzustützen, bspw. durch Aussparungskerne zur Bildung von Zu- und Abläufen für ein Gerinne. Sowohl die Stützteile als auch das Einleg-Element werden jedoch nach dem vollständigen Aushärten des Schachtbodenstücks von diesem abgenommen und nach etwaiger Reinigung wiederverwendet.In addition, it is known from DE-A-35 15 986 to support the insert element by means of supporting parts connected to it and engaging in the side wall, for example by means of recess cores for forming inlets and outlets for a channel. Both the support parts and the insert element are removed from the manhole base piece after it has completely hardened and reused after any cleaning.

Das gattungsgemäße Verfahren weist verschiedene Nachteile auf: Zum einen wird die Produktivität durch die Vielzahl notwendiger Arbeitsschritte, insbesondere durch das manuelle Anbringen und Entfernen der Abstützplatten und dergl. Teile, gesenkt. Zum anderen geht der nachträglich in die Bodendurchbrechung eingegossene Beton keine einwandfreie, insbesondere keine wasserdichte, Bindung mit dem Betonformteil ein.The method of the generic type has various disadvantages: firstly, productivity is reduced by the large number of necessary work steps, in particular by the manual attachment and removal of the support plates and the like parts. On the other hand, the concrete subsequently poured into the floor opening does not form a perfect, in particular no watertight, bond with the concrete molding.

Demgegenüber ist es Aufgabe der Erfindung, ein Verfahren der eingangs genannten Art bereitzustellen, welches bei hoher Produktivität die Herstellung von Betonformteilen mit durchbrechungsfreiem und nicht deformiertem Boden ermöglicht.In contrast, it is an object of the invention to provide a method of the type mentioned, which enables the production of molded concrete parts with a perforation-free and non-deformed bottom with high productivity.

Diese Aufgabe wird durch Verwendung eines verlorenen Einleg-Elements gelöst, dessen Außenumfang wenigstens auf einem Teil des Umfangs den Außenumfang des Formkerns in radialer Richtung überragt und mit dem Innenumfang des Formmantels einen für die Befüllung des Formhohlraums ausreichenden Füllquerschnitt bildet.This object is achieved by using a lost insert element, the outer circumference of which protrudes at least over part of the circumference of the mold core in the radial direction and forms a filling cross section sufficient for filling the mold cavity with the inner circumference of the mold shell.

Nachdem die Form mit Beton befüllt wurde und der eingefüllte Beton verdichtet wurde, ist der über den Außenumfang des Formkerns radial überstehende Außenumfang des Einleg-Elements in den Beton eingebettet. Das Einleg-Element stützt den Boden des Betonformteils ab und verteilt dessen Gewicht über seinen im Beton eingebetteten Außenumfang auf die Seitenwandung des Betonformteils. Hierdurch können Deformationen des Bodens des Betonformteils sicher verhindert werden, ohne daß zur Abstützung des Gewichts des Bodens eine Durchbrechung des Bodens vorgesehen werden müßte. Das Einleg-Element verbleibt nach dem Aushärten als verlorene Schalung in dem Betonformteil.After the mold has been filled with concrete and the filled-in concrete has been compacted, the outer circumference of the insert element, which projects radially beyond the outer circumference of the mold core, is embedded in the concrete. The insert element supports the bottom of the molded concrete part and distributes its weight over its embedded part in the concrete Outer circumference on the side wall of the molded part. In this way, deformations of the bottom of the concrete molding can be reliably prevented without an opening in the bottom having to be provided to support the weight of the bottom. After hardening, the insert element remains as lost formwork in the concrete molding.

Aus der FR-A-1 591 446 ist ein Verfahren zur Herstellung von Beton-Trägern oder -Plattenelementen bekannt. Bei diesem Verfahren werden zur Ausbildung innerer Hohlräume der Träger bzw. Plattenelemente verlorene Einleg-Elemente verwendet.From FR-A-1 591 446 a process for the production of concrete beams or slab elements is known. In this method, lost insert elements are used to form internal cavities of the supports or plate elements.

Die US-A-1 611 287 beschreibt ein Verfahren zur Herstellung von Asphaltsärgen, die in ihrem Boden mit einer Metallauskleidung versehen sind. Die Metallauskleidung überlagert ein die Oberseite des Formkerns bildendes Gitter. Die Entschalung erfolgt bei diesem bekannten Verfahren erst nach dem vollständigen Aushärten des Asphaltsarges.US-A-1 611 287 describes a process for the production of asphalt coffins which are provided with a metal lining in their base. The metal lining overlies a grid forming the top of the mandrel. With this known method, the formwork is removed only after the asphalt coffin has fully hardened.

In den abhängigen Ansprüchen sind vorteilhafte und bevorzugte Weiterbildungen des Verfahrens gemäß Anspruch 1 angegeben:
In einer Ausführungsform kann das Einleg-Element als Einleg-Platte oder Einleg-Schale ausgebildet sein.
Advantageous and preferred developments of the method according to claim 1 are specified in the dependent claims:
In one embodiment, the insert element can be designed as an insert plate or insert shell.

Um die Einleg-Platte zum Tragen des auf ihr lastenden Gewichts weiter stabilisieren zu können, wird in Weiterbildung der Erfindung vorgeschlagen, daß das Einleg-Element auf seiner dem Formkern abgewandten Seite mit Versteifungsrippen versehen ist.In order to be able to further stabilize the insert plate for supporting the weight bearing on it, a further development of the invention proposes that the insert element be provided with stiffening ribs on its side facing away from the mandrel.

Alternativ hierzu kann jedoch auch vorgesehen sein, daß auf die dem Formkern abgewandte Seite der Einleg-Platte Bewehrungselemente, insbesondere aus Baustahl, aufgelegt werden.Alternatively, however, it can also be provided that reinforcement elements, in particular made of structural steel, are placed on the side of the insert plate facing away from the mandrel.

Dadurch, daß das Einleg-Element bombiert ausgebildet ist, wobei das Einleg-Element mit seiner konkaven Seite auf das obere Ende des Formkerns ausgelegt wird, kann dem Einleg-Element auf besonders einfache Weise eine hohe Stabilität verliehen werden.Because the insert element is convex, the insert element being laid with its concave side on the upper end of the mandrel, the insert element can be given a high degree of stability in a particularly simple manner.

Alternativ hierzu kann auch vorgesehen sein, daß das Einleg-Element konisch ausgebildet ist, wobei das Einleg-Element mit seiner konkaven Seite auf das obere Ende des Formkerns aufgelegt wird.As an alternative to this, it can also be provided that the insert element is conical, the insert element being placed with its concave side on the upper end of the mandrel.

Dadurch, daß das Einleg-Element mit Gerinne ausgebildet ist, kann das Betonformteil auch zur Wasserführung verwendet werden. Hierbei muß das Gerinne nicht geradlinig geführt sein, sondern kann auch innerhalb des Betonformteils gekrümmt verlaufen.Because the insert element is formed with a channel, the concrete molding can also be used to guide water. Here, the channel does not have to be straight, but can also be curved within the molded concrete part.

Um Leitungsrohre in das Betonformteil anschließen zu können, wird vorgeschlagen, daß das Einleg-Element zur Ausbildung von Zuläufen und/oder Abläufen im wesentlichen rohrförmige Ansätze aufweist.In order to be able to connect line pipes in the molded concrete part, it is proposed that the insert element for the formation of inlets and / or outlets has essentially tubular approaches.

Um eine einwandfreie Befüllung des Formhohlraums zuverlässig sicherstellen zu können, wird vorgeschlagen, daß der Füllquerschnitt mindestens 30%, vorzugsweise zwischen 40% und 90% des Querschnitts des Formhohlraums beträgt.In order to be able to reliably ensure that the mold cavity is filled properly, it is proposed that the filling cross section be at least 30%, preferably between 40% and 90%, of the cross section of the mold cavity.

In Weiterbildung der Erfindung wird vorgeschlagen, daß der Außenumfang des Einleg-Elements mit im wesentlichen konstantem Abstand von dem Außenumfang des Formkerns verläuft. Hierbei kann vorgesehen sein, daß der Abstand des Außenumfangs des Einleg-Elements vom Innenumfang des Formmantels mindestens 20% des Abstands an der jeweiligen Stelle genommen zwischen Außenumfang des Formkerns und Innenumfang des Formmantels beträgt, vorzugsweise zwischen 30% und 90%, um eine vollständige Befüllung des Formhohlraums mit Beton sicherzustellen.In a development of the invention it is proposed that the outer circumference of the insert element runs at a substantially constant distance from the outer circumference of the mandrel. It can be provided that the distance of the outer circumference of the insert element from the inner circumference of the molded casing is at least 20% of the distance at the respective point between the outer circumference of the molded core and the inner circumference of the molded casing, preferably between 30% and 90%, for complete filling of the mold cavity with concrete.

Alternativ wird vorgeschlagen, daß der Außenumfang des Einleg-Elements radial nach außen abstehende Vorsprünge aufweist. Weiterhin ist es bevorzugt, daß die Vorsprünge über den Umfang des Einleg-Elements verteilt sind und einen Winkelabstand von 15° bis 120°, vorzugsweise etwa 60°, besitzen und daß jeder Vorsprung eine mittlere Winkelausdehnung von 5° bis 15°, vorzugsweise etwa 10° besitzt. Hierdurch kann eine effektive Verteilung des Gewichts des Bodens des Betonformteils auf die Seitenwandung gewährleistet werden, während gleichzeitig sichergestellt werden kann, daß der Beton beim Einfüllen die Form vollständig, d.h. insbesondere ohne Hohlräume unter dem äußeren Umfangsrand des Einleg-Elements, ausfüllt.Alternatively, it is proposed that the outer circumference of the insert element has projections projecting radially outward. It is further preferred that the projections are distributed over the circumference of the insert element and have an angular distance of 15 ° to 120 °, preferably approximately 60 °, and that each projection has an average angular extent of 5 ° to 15 °, preferably approximately 10 ° has. This can ensure an effective distribution of the weight of the bottom of the molded concrete part on the side wall, while at the same time it can be ensured that the concrete fills the mold completely, ie in particular without voids under the outer peripheral edge of the insert element.

In Weiterbildung der Erfindung wird vorgeschlagen, daß ein aus Bauholz, Preßspan, Kunststoff, Metall oder faserbewehrtem Zement gefertigtes Einleg-Element verwendet wird. Vorzugsweise kann ein Einleg-Element aus einem sich mit Beton haftend verbindenden Material verwendet werden.In a further development of the invention it is proposed that an insert element made of timber, pressboard, plastic, metal or fiber-reinforced cement is used. Preferably, an insert element made of a material that adheres to concrete can be used.

Ferner kann die Seitenwand beim Einfüllen des Betons auf einer Untermuffe aufgebaut werden, welche den unteren Abschluß des Formhohlraums bildet. Dabei kann dann das Entschalen durch Anheben der Untermuffe auf eine Höhe annähernd entsprechend dem oberen Ende des Formmantels vorgenommen werden. Schließlich kann das Schachtbodenstück mit der Untermuffe von dem oberen Ende des Formmantels abtransportiert werden.Furthermore, the side wall can be built up when pouring the concrete on a lower sleeve, which forms the lower end of the mold cavity. The stripping can then be carried out by lifting the lower sleeve to a height approximately corresponding to the upper end of the shaped jacket. Finally, the bottom part of the manhole can be transported away from the upper end of the shaped jacket.

Ferner wird vorgeschlagen, die Form zum gleichmäßigen Verteilen des eingefüllten Betons zu rütteln.It is also proposed to shake the mold to evenly distribute the filled concrete.

Mit dem erfindungsgemäßen Verfahren können bspw. Schachtbodenstücke mit kreisförmigem Querschnitt hergestellt werden.With the method according to the invention, for example, manhole base pieces with a circular cross section can be produced.

Nach einem weiteren Gesichtspunkt betrifft die Erfindung eine Vorrichtung zur Durchführung des erfindungsgemäßen Verfahrens zur Herstellung von Schachtbodenstücken mit einer Seitenwand und einem integral anschließenden Boden aus Beton in gegenüber der Gebrauchsorientierung umgekehrter Fertigungsorientierung, d.h. mit dem Boden nach oben, wobei die Vorrichtung eine Form mit einem Formkern und einem radial äußeren, im Abstand vom Formkern angeordneten Formmantel, ein auf das obere Ende des Formkerns aufgelegtes Einleg-Element, eine Verdichtungseinrichtung zum Verdichten des in die Form eingefüllten Betons, und eine Hubvorrichtung zum Ausheben des Schachtbodenstücks aus der Form umfaßt, und wobei erfindungsgemäß der Außenumfang des Einleg-Elements wenigstens auf einem Teil des Umfangs den Außenumfang des Formkerns in radialer Richtung überragt und mit dem Innenumfang des Formmantels einen für die Befüllung des Formhohlraums ausreichenden Füllquerschnitt bildet.According to a further aspect, the invention relates to a device for carrying out the method according to the invention for producing manhole base pieces with a side wall and an integrally adjoining floor made of concrete in a manufacturing orientation opposite to the usage orientation, ie with the floor facing upwards, the device having a shape with a mold core and a radially outer mold jacket arranged at a distance from the mold core, an insert element placed on the upper end of the mold core, a compacting device for compacting the mold into the mold filled concrete, and a lifting device for lifting the shaft base piece from the mold, and wherein according to the invention the outer circumference of the insert element projects at least over a part of the circumference in the radial direction of the outer circumference of the mold core and with the inner circumference of the mold shell one for filling the mold cavity forms sufficient filling cross section.

Bei dieser Vorrichtung kann die Form eine den unteren Abschluß des Formhohlraums bildende Untermuffe aufweisen. Dabei kann die Untermuffe zum Ausheben des Schachtbodenstücks auf eine Höhe annähernd entsprechend dem oberen Ende des Formmantels auf der Hubvorrichtung aufliegen. Ferner kann eine Transportvorrichtung, insbesondere ein Gabelstapler, vorgesehen sein zum gemeinsamen Abtransport des Schachtbodenstücks mit der Untermuffe von dem oberen Ende des Formmantels.In this device, the mold can have a lower sleeve which forms the lower end of the mold cavity. In this case, the lower sleeve can lie on the lifting device to lift the shaft base piece to a height approximately corresponding to the upper end of the shaped jacket. Furthermore, a transport device, in particular a fork-lift truck, can be provided for the joint removal of the manhole base piece with the lower sleeve from the upper end of the shaped jacket.

Die erfindungsgemäße Vorrichtung kann ferner Betonzuführmittel umfassen zum Zuführen des in die Form einzufüllenden Betons, sowie eine Rüttelvorrichtung zur gleichmäßigen Verteilung des in die Form eingefüllten Betons.The device according to the invention can further comprise concrete feeding means for feeding the concrete to be poured into the mold, and a vibrating device for evenly distributing the concrete poured into the mold.

Nach einem weiteren Gesichtspunkt betrifft die Erfindung ein nach dem erfindungsgemäßen Verfahren hergestelltes Beton-Schachtbodenstück mit darin eingebettetem, Einleg-Element.According to a further aspect, the invention relates to a concrete manhole base piece produced by the method according to the invention with an insert element embedded therein.

Die Erfindung wird im folgenden an Hand der Zeichnung näher erläutert. Es stellen dar:

Fig. 1
eine geschnittene Seitenansicht zur Erläuterung des erfindungsgemäßen Verfahrens zur Herstellung von Betonformteilen;
Fig. 2
eine geschnittene Seitenansicht einer ersten Ausführungsform eines nach dem erfindungsgemäßen Verfahren hergestellten Betonformteils im entschalten Zustand;
Fig. 3 - 6
Ansichten analog Fig. 2 weiterer Ausführungsbeispiele von nach dem erfindungsgemäßen Verfahren hergestellten Betonformteilen;
Fig. 7
eine schematische Darstellung zur Erläuterung des Verlaufs des Außenumfangs des Einleg-Elements;
Fig. 8 und 9
Ansichten analog den Fig. 1 und 2 zur Erläuterung eines bekannten nicht gattungsgemäßen Verfahrens; und
Fig. 10 - 14
Ansichten zur Erläuterung eines in Betracht gezogenen, gattungsgemäßen Verfahrens; hierbei ist:
Fig. 10
eine Ansicht analog den Fig. 1 und 8;
Fig. 11
eine geschnittene Seitenansicht eines nach diesem Verfahren hergestellten Betonformteils;
Fig. 12
eine Ansicht analog den Fig. 2 und 9;
Fig. 13
eine Ansicht des nach diesem Verfahren hergestellten Betonformteils nach Abnahme der Platten; und
Fig. 14
das nach diesem Verfahren hergestellte Betonformteil in seiner Gebrauchslage mit ausgegossener Bodendurchbrechung.
The invention is explained below with reference to the drawing. They represent:
Fig. 1
a sectional side view for explaining the inventive method for producing molded concrete parts;
Fig. 2
a sectional side view of a first embodiment of a molded concrete part produced by the method according to the invention in the detached state;
3 - 6
Views analogous to FIG. 2 of further exemplary embodiments of molded concrete parts produced by the method according to the invention;
Fig. 7
a schematic representation to explain the course of the outer circumference of the insert element;
8 and 9
Views analogous to Figures 1 and 2 to explain a known method not generic; and
Figures 10-14
Views for explaining a generic method under consideration; here is:
Fig. 10
a view analogous to Figures 1 and 8;
Fig. 11
a sectional side view of a concrete molding produced by this method;
Fig. 12
a view analogous to Figures 2 and 9;
Fig. 13
a view of the molded concrete part produced by this method after removal of the plates; and
Fig. 14
the molded concrete part produced according to this process in its position of use with poured-out opening in the bottom.

Bei einem bekannten, nicht gattungsgemäßen Verfahren zur Herstellung von im wesentlichen topfförmigen Betonformteilen, nämlich Schachtbodenstücken 10', wird gemäß Fig. 8 eine Form 12 verwendet, welche aus einem Formkern 14, einem Formmantel 16, einer Untermuffe 18 und einem Formoberteil 20 besteht. Das Formoberteil 20 kann durch eine in Fig. 8 nicht dargestellte Hubeinrichtung von einer abgesenkten Stellung (vgl. Fig.8) in eine angehobene Stellung und umgekehrt übergeführt werden. Hierzu ist das Formoberteil 20 in einer zur Achse des Formkerns 14 im wesentlichen parallel verlaufenden und in Fig. 8 durch den Doppelpfeil A angedeuteten Richtung bewegbar. Die Untermuffe 18 kann durch eine Hubeinrichtung 22 in einer zur Achse des Formkerns 14 ebenfalls im wesentlichen parallel verlaufenden und in Fig. 8 durch den Doppelpfeil B angedeuteten Richtung zwischen einer unteren Stellung (vgl. Fig. 8) und einer oberen Stellung (vgl. Fig. 9) verstellt werden.In a known, non-generic method for the production of essentially pot-shaped concrete molded parts, namely shaft base pieces 10 ', a mold 12 is used according to FIG. 8, which consists of a mold core 14, a mold jacket 16, a lower sleeve 18 and a mold upper part 20. The upper mold part 20 can be transferred from a lowered position (see FIG. 8) to a raised position and vice versa by means of a lifting device (not shown in FIG. 8). For this purpose, the upper mold part 20 can be moved in a direction running essentially parallel to the axis of the mold core 14 and indicated by the double arrow A in FIG. 8. The lower sleeve 18 can be moved between a lower position (see FIG. 8) and an upper position (see FIG. 8) by means of a lifting device 22 in a direction that is also essentially parallel to the axis of the mandrel 14 and is indicated in FIG. 8 by the double arrow B. . 9) can be adjusted.

Der Formmantel 16 verläuft in radialem Abstand zum Außenumfang 14a des Formkerns 14. In axialer Richtung überragt der Formmantel 16 die obere Begrenzungsfläche 14b des Formkerns 14. Die Untermuffe 18 ist radial zwischen dem Formkern 14 und dem Formmantel 16 angeordnet und steht auf dem in Fig. 8 oberen Ende 22a der Hubeinrichtung 22 auf.The mold jacket 16 runs at a radial distance from the outer circumference 14a of the mold core 14. In the axial direction, the mold jacket 16 projects beyond the upper boundary surface 14b of the mold core 14. The lower sleeve 18 is arranged radially between the mold core 14 and the mold jacket 16 and stands on the surface shown in FIG. 8 upper end 22a of the lifting device 22.

Bei der Fertigung von Schachtbodenstücken 10' wird bei dem bekannten Verfahren wie folgt vorgegangen: Wenn sich die Hubeinrichtung 22 mit der auf ihr aufliegenden Untermuffe 18 in der unteren Stellung (vgl. Fig. 8) und das Formoberteil 20 in der angehobenen Stellung befindet, so wird eine vorbestimmte Menge Beton in einen vom Formkern 14, der Untermuffe 18 und dem Formmantel 16 festgelegten Formhohlraum 24 bis über die obere Begrenzungsfläche 14b des Formkerns 14 eingefüllt. Anschließend wird die Betonschicht oberhalb der oberen Begrenzungsfläche 14b des Formkerns 14 durch Absenken des Formoberteils 20 geglättet. Zum Verdichten kann die gesamte Form 12 durch eine nicht dargestellte Rüttlereinrichtung gerüttelt werden, um eine gleichmäßige Verteilung des eingefüllten Betons zu erzielen. Danach wird die Untermuffe 18 und mit ihr das Schachtbodenstück 10' durch die Hubeinrichtung 22 aus der Form 12 ausgefahren und somit entschalt (s. Fig. 9). In Figur 9 ist die Untermuffe 18 annähernd bündig mit dem Boden der Fabrikationshalle. Hierauf wird das Schachtbodenstück 10' von einer Transporteinrichtung, beispielsweise einem Gabelstapler, zusammen mit der Untermuffe 18 zu einem Lagerplatz gebracht, wo es vorzugsweise bis zum vollständigen Aushärten des Betons verbleibt.In the manufacture of manhole base pieces 10 ', the known method proceeds as follows: If the lifting device 22 with the lower sleeve resting on it 18 is in the lower position (cf. FIG. 8) and the upper mold part 20 is in the raised position, a predetermined amount of concrete is placed in a mold cavity 24 defined by the mold core 14, the lower sleeve 18 and the mold jacket 16 beyond the upper boundary surface 14b of the mandrel 14 filled. The concrete layer above the upper boundary surface 14b of the mold core 14 is then smoothed by lowering the upper mold part 20. For compaction, the entire mold 12 can be shaken by a vibrating device, not shown, in order to achieve a uniform distribution of the filled concrete. Thereafter, the lower sleeve 18 and with it the manhole base piece 10 'are moved out of the mold 12 by the lifting device 22 and are thus released (see FIG. 9). In Figure 9, the lower sleeve 18 is approximately flush with the floor of the manufacturing hall. The shaft base piece 10 'is then brought together with the lower sleeve 18 to a storage location by a transport device, for example a forklift truck, where it preferably remains until the concrete has completely hardened.

Das vorstehend beschriebene Herstellungsverfahren für Schachtbodenstücke 10' hat den Nachteil, daß sich das Bodenteil 10'a während des Zeitraums von der Entschalung bis zum vollständigen Aushärten des Betons infolge seines eigenen Gewichts deformiert (s. Fig. 9), da der eingefüllte Beton gegenüber Zugbeanspruchungen nicht formstabil ist. Schlechtestenfalls kann das Bodenteil 10'a Risse bekommen. Da der eingefüllte Beton gegenüber Druckbeanspruchungen formstabil ist, unterliegt die Seitenwandung 10'b des Schachtbodenstücks 10' keiner Deformation.The above-described manufacturing method for manhole base pieces 10 'has the disadvantage that the bottom part 10'a deforms during the period from the formwork to the complete hardening of the concrete due to its own weight (see FIG. 9), since the filled concrete withstands tensile stresses is not dimensionally stable. In the worst case, the bottom part can get 10'a cracks. Since the filled-in concrete is dimensionally stable against pressure loads, the side wall 10'b of the manhole bottom piece 10 'is not subject to any deformation.

Zur Vermeidung des Nachteils deformierter Bodenteile wurde ein Verfahren in Betracht gezogen, welches im folgenden an Hand der Fig. 10 - 14 erläutert werden wird.In order to avoid the disadvantage of deformed floor parts, a method was considered, which will be explained in the following with reference to FIGS. 10-14.

Bei diesem Verfahren wird vor dem Befüllen des Formhohlraums 24 der Form 12 mit Beton eine innere Schalungsplatte 26 (vgl. Fig. 10), welche mit einem Abstandshalter 26a und einem Schraubbolzen 26b versehen ist, auf das obere Ende 14b des Formkerns 14 aufgelegt. Das Formoberteil 20' weist eine an seinem unteren Ende 20'a ausgebildete Ausnehmung 20'b auf, in welcher der Schraubbolzen 26b der Platte 26 aufgenommen ist, wenn sich das Formoberteil 20' in seiner abgesenkten Stellung befindet.In this method, before the mold cavity 24 of the mold 12 is filled with concrete, an inner formwork plate 26 (see FIG. 10), which is provided with a spacer 26a and a screw bolt 26b, is placed on the upper end 14b of the mold core 14. The upper mold part 20 'has a recess 20'b formed at its lower end 20'a, in which the screw bolt 26b of the plate 26 is received when the upper mold part 20' is in its lowered position.

Nach dem Verdichten wird das Formoberteil 20' wieder angehoben und eine Halteplatte 28 auf das Schachtbodenstück 10'' aufgelegt. Die Halteplatte 28 wird mit der Schalungsplatte 26 über eine auf den Schraubbolzen 26b aufgeschraubte Sicherungsschraubmutter 30 fest verbunden (s. Fig. 11). Die Schalungsplatte 26 entspricht in ihrem Durchmesser dem Durchmesser des Formkerns 14, während die Halteplatte 28 bis an den Innenumfang 16a des Formmantels 16 heranreicht und sich auf der Seitenwandung des Schachtbodenstücks 10'' abstützt. Hierauf wird das Schachtbodenstück 10'' durch Ausfahren der Hubeinrichtung 22 entformt (s. Fig. 12) und, wie vorstehend geschildert, zum Aushärten des Betons abtransportiert. Das Bodenteil 10''a des Schachtbodenstücks 10'' ist in diesem Zustand zwischen den Platten 26 und 28 aufgenommen und wird von diesen abgestützt, so daß es sich nicht unter seinem Eigengewicht deformieren kann.After compaction, the upper mold part 20 'is raised again and a holding plate 28 is placed on the manhole bottom piece 10' '. The holding plate 28 is firmly connected to the formwork plate 26 via a locking screw nut 30 screwed onto the screw bolt 26b (see FIG. 11). The diameter of the formwork plate 26 corresponds to the diameter of the mold core 14, while the holding plate 28 extends up to the inner circumference 16a of the mold jacket 16 and is supported on the side wall of the shaft base piece 10 ″. The shaft base piece 10 ″ is then removed from the mold by extending the lifting device 22 (see FIG. 12) and, as described above, removed for the hardening of the concrete. In this state, the base part 10 ″ a of the shaft base piece 10 ″ is received between the plates 26 and 28 and is supported by them, so that it cannot deform under its own weight.

Nach dem Aushärten wird die Sicherungsschraubmutter 30 gelöst und die Platten 26 und 28 vom Schachtbodenstück 10'' entfernt (s. Fig. 13). Da mit der Platte 26 auch der Abstandshalter 26a entfernt wurde, verbleibt im Bodenteil 10''a des Schachtbodenstücks 10'' eine Durchbrechung 10''c. Diese Durchbrechung 10''c wird mit Mörtel 32 gefüllt, nachdem das Schachtbodenstück 10'' in seine Gebrauchslage gemäß Fig. 14 gebracht worden ist.After curing, the locking screw nut 30 is loosened and the plates 26 and 28 are removed from the manhole base piece 10 ″ (see FIG. 13). Since the spacer 26a was also removed with the plate 26, an opening 10''c remains in the bottom part 10''a of the manhole bottom piece 10 ''. This opening 10 ″ c is filled with mortar 32 after the manhole bottom piece 10 ″ has been brought into its position of use according to FIG. 14.

Dieses Verfahren verhindert zwar eine Deformation des Bodenteils 10''a des Schachtbodenstücks 10'', weist jedoch einige schwerwiegende Nachteile auf: Zum einen müssen die Platten 26 und 28 von Hand angebracht und wieder abgenommen werden, was eine beachtliche Produktivitätsminderung mit sich bringt. Zum anderen verbleibt nach Abnahme der Platten 26 und 28 im Bodenteil 10''a des Schachtbodenstücks 10'' eine Durchbrechung 10''c, die in einem zusätzlichen Arbeitsschritt mit Mörtel 32 gefüllt werden muß. Da sich dieser Mörtel 32 nicht in ausreichendem Maße mit dem bereits ausgehärteten Beton verbindet, kann nicht gewährleistet werden, daß das Schachtbodenstück wasserdicht ist.Although this method prevents deformation of the base part 10 ″ a of the manhole base piece 10 ″, it has some serious disadvantages: on the one hand, the plates 26 and 28 have to be attached and removed again by hand, which results in a considerable reduction in productivity. On the other hand, after the plates 26 and 28 have been removed, an opening 10 ″ c remains in the base part 10 ″ a of the manhole base piece 10 ″ and must be filled with mortar 32 in an additional work step. Since this mortar 32 does not connect to the already hardened concrete to a sufficient extent, it cannot be guaranteed that the manhole base piece is watertight.

Im folgenden soll an Hand der Fig. 1 und 2 das erfindungsgemäße Verfahren ausführlich beschrieben werden, welches sich durch hohe Produktivität auszeichnet und mit welchem die Fertigung zuverlässig wasserdichter Schachtbodenstücke ermöglicht wird.In the following, the method according to the invention is to be described in detail with reference to FIGS. 1 and 2, which is characterized by high productivity and with which the production of reliably watertight manhole base pieces is made possible.

Das erfindungsgemäße Verfahren kann mit der gleichen Vorrichtung durchgeführt werden, mit der auch das bekannte, nicht gattungsgemäße und vorstehend an Hand der Fig. 8 und 9 beschriebene Verfahren durchgeführt wurde. Das erfindungsgemäße Verfahren unterscheidet sich von dem bekannten nicht gattungsgemäßen Verfahren dadurch, daß vor dem Befüllen des Formhohlraums 24 mit Beton, ein Einleg-Element 34, beispielsweise eine Einleg-Platte (s. Fig. 1), auf das obere Ende 14b des Formkerns 14 aufgelegt wird, die einen Außendurchmesser D₂ (vgl. Fig. 2) aufweist, welcher größer ist als der Außendurchmesser D₁ des Betonformkerns 14. D.h. die Einleg-Platte 34 ist derart bemessen, daß ihr Außenumfang 34a, in radialer Richtung gesehen, zwischen dem Außenumfang 14c des oberen Endes 14b des Formkerns 14 und dem Innenumfang 16a des Formmantels 16 liegt.The method according to the invention can be carried out with the same device with which the known method, not of the generic type and described above with reference to FIGS. 8 and 9, was carried out. The method according to the invention differs from the known method of the generic type in that before the mold cavity 24 is filled with concrete, an insert element 34, for example an insert plate (see FIG. 1), on the upper end 14b of the mandrel 14 is placed, which has an outer diameter D₂ (see. Fig. 2), which is larger than the outer diameter D₁ of the concrete mold core 14. That is, the insert plate 34 is dimensioned such that its outer circumference 34a, seen in the radial direction, between the outer circumference 14c of the upper end 14b of the mold core 14 and the inner circumference 16a of the mold jacket 16.

Das Einleg-Element 34 kann beispielsweise aus Bauholz, Preßspan, Kunstoff, Metall, faser-bewehrtem Zement oder dergleichen gefertigt sein. Vorzugsweise wird ein sich mit Beton haftend verbindendes Material verwendet.The insert element 34 can be made, for example, of construction timber, pressboard, plastic, metal, fiber-reinforced cement or the like. Preferably, a material that adheres to concrete is used.

Beim Befüllen des Formhohlraums 24 fließt der Beton zwischen dem Außenumfang 34a der Einleg-Platte 34 und dem Innenumfang 16a des Formmantels 16 hindurch zur Untermuffe 18. Nach dem Glätten des eingefüllten Betons durch das Formoberteil 20, ggf. unter gleichzeitigem Rütteln zur gleichmäßigen Verteilung des eingefüllten Betons, wird das Schachtbodenstück 10 durch Ausfahren der Hubeinrichtung 22 entschalt (s. Fig. 2). Das Schachtbodenstück 10 wird hierauf mit einer Transportvorrichtung, beispielsweise einem Gabelstapler, zusammen mit der Untermuffe 18 zu einem Lagerplatz transportiert und dort bis zur vollständigen Aushärtung belassen.When the mold cavity 24 is filled, the concrete flows between the outer circumference 34a of the insert plate 34 and the inner circumference 16a of the mold jacket 16 to the lower sleeve 18. After smoothing the filled concrete through the mold upper part 20, if necessary with simultaneous shaking, for uniform distribution of the filled Concrete, the manhole bottom piece 10 is released by extending the lifting device 22 (see FIG. 2). The shaft base piece 10 is then transported to a storage location together with the lower sleeve 18 using a transport device, for example a forklift truck, and is left there until it has completely hardened.

Die Einleg-Platte 34 nimmt während dieses Zeitraums das Gewicht des Bodenteils 10a des Schachtbodenstücks 10 auf und verteilt dieses Gewicht im Bereich seines Außenumfangs 34a auf die Seitenwandung 10b des Schachtbodenstücks 10. Hierdurch wird eine Deformation des Bodenteils 10a sicher verhindert, ohne hierfür eine Durchbrechung des Bodenteils 10a in Kauf nehmen zu müssen. Die Einleg-Platte 34 verbleibt nach dem Aushärten als verlorene Schalung in dem Schachtbodenstück 10.During this period, the insert plate 34 picks up the weight of the base part 10a of the manhole base piece 10 and distributes this weight in the area of its outer circumference 34a to the side wall 10b of the manhole base piece 10. This reliably prevents deformation of the base part 10a without breaking through it To have to accept bottom part 10a. After hardening, the insert plate 34 remains as lost formwork in the shaft bottom piece 10.

Um die Stabilität des Bodenteils 10a des Schachtbodenstücks 10 zu erhöhen und eine Versteifung für die Einleg-Platte 34 bereitzustellen, können gemäß Fig. 3 zusätzliche Einlagen, beispielsweise in Form von Baustahlstäben 36, auf die Einleg-Platte 34 aufgelegt werden, bevor die Form 12 mit Beton befüllt wird. Alternativ hierzu ist es auch möglich, die Einleg-Platte 34 an ihrer dem Formkern 14 abgewandten Seite mit Versteifungsrippen zu versehen.In order to increase the stability of the bottom part 10a of the manhole base piece 10 and to provide a stiffening for the insert plate 34, additional inserts, for example in the form of structural steel rods 36, can be placed on the insert plate 34 before the mold 12 is filled with concrete. Alternatively, it is also possible to provide the insert plate 34 with stiffening ribs on its side facing away from the mandrel 14.

In Fig. 4 ist ein weiteres Ausführungsbeispiel eines nach dem erfindungsgemäßen Verfahren hergestellten Schachtbodenstücks dargestellt, wobei analoge Teile mit gleichen Bezugszeichen versehen sind wie in den Fig. 1 und 2, jedoch vermehrt um die Zahl 100.FIG. 4 shows a further exemplary embodiment of a manhole base piece produced by the method according to the invention, analog parts being provided with the same reference numerals as in FIGS. 1 and 2, but increased by the number 100.

In diesem Ausführungsbeispiel ist das Einleg-Element 134 leicht bombiert ausgebildet. Durch die in Richtung des auf ihm lastenden Bodenteils 110a des Schachtbodenstücks 110 hin ausgewölbte Form, verfügt das Einleg-Element 134 über eine bessere Statik. Somit können auch aus leichteren und nicht so stabilen Materialien gefertigte Einleg-Elemente 134 zur Herstellung von Schachtbodenstücken gemäß dem erfindungsgemäßen Verfahren verwendet werden.In this exemplary embodiment, the insert element 134 is of slightly convex design. Due to the shape that bulges out in the direction of the bottom part 110a of the manhole base piece 110 that bears on it, the insert element 134 has better statics. Thus, insert elements 134 made of lighter and less stable materials can also be used for the production of manhole bottom pieces according to the method according to the invention.

Ein weiteres Ausführungsbeispiel eines nach dem erfindungsgemäßen Verfahren hergestellten Schachtbodenstücks ist in Fig. 5 dargestellt, wobei analoge Teile mit gleichen Bezugszeichen versehen sind wie in den Fig. 1 und 2, jedoch vermehrt um die Zahl 200.A further exemplary embodiment of a manhole base piece produced by the method according to the invention is shown in FIG. 5, analog parts being provided with the same reference numerals as in FIGS. 1 and 2, but increased by the number 200.

In diesem Ausführungsbeispiel weist das Einleg-Element 234 konische Form auf, wobei die Spitze des Konus zu dem auf dem Einleg-Element 234 lastenden Bodenteil 210a des Schachtbodenstücks 210 hin gerichtet ist. Auch die konische Form verfügt über gute statische Eigenschaften, so daß die Verwendung eines derartig ausgestalteten Einleg-Elements 234 die gleichen Vorteile mit sich bringt, wie die vorstehend beschriebene Verwendung eines bombierten Einleg-Elements 134.In this exemplary embodiment, the insert element 234 has a conical shape, the tip of the cone being directed toward the bottom part 210a of the shaft base piece 210 which bears on the insert element 234. The conical shape also has good static properties, so that the use of such an insert element 234 has the same advantages as the use of a convex insert element 134 described above.

In Fig. 6 ist ein weiteres Ausführungsbeispiel eines nach dem erfindungsgemäßen Verfahren hergestellten Schachtbodenstücks dargestellt, wobei analoge Teile mit gleichen Bezugszeichen versehen sind wie in den Fig. 1 und 2, jedoch vermehrt um die Zahl 300.FIG. 6 shows a further exemplary embodiment of a manhole base piece produced by the method according to the invention, analog parts being provided with the same reference numerals as in FIGS. 1 and 2, but increased by the number 300.

In diesem Ausführungsbeispiel übernimmt das Einleg-Element 334 nicht nur die Abstützfunktion für das Bodenteil 310a des Schachtbodenstücks 310, sondern übernimmt gleichzeitig auch die Funktion der Wasserführung. Hierzu ist das Einleg-Element 334 mit einem Gerinne 334a ausgebildet. Um den Anschluß von in Fig. 6 nicht dargestellten Rohrleitungssystemen an das Schachtbodenstück 310 zu ermöglichen, ist das Einleg-Element 334 an seinem Gerinne 334a mit einem im wesentlichen rohrförmigen Ansatz 334b versehen. Dieser Ansatz 334b liegt bei eingefahrener Hubeinrichtung 322 formschlüssig zwischen dem Formkern 314 und dem Formmantel 316, so daß beim Befüllen der Form mit Beton dieser nicht in den vom rohrförmigen Ansatz 334b umschlossenen Raum 334b1 eindringen kann. Ein Schachtbodenstück 310 kann mehrere derartige Zufluß- bzw. Abflußansätze 334b aufweisen. Das Gerinne 334a muß in dem Schachtbodenstück 310 nicht geradlinig verlaufen, sondern kann auch einen gekrümmten Verlauf nehmen.In this exemplary embodiment, the insert element 334 not only takes on the supporting function for the base part 310a of the manhole bottom piece 310, but at the same time also takes on the function of water guidance. For this purpose, the insert element 334 is formed with a channel 334a. In order to enable the connection of piping systems, not shown in FIG. 6, to the shaft bottom piece 310, the insert element 334 is provided on its channel 334a with an essentially tubular extension 334b. When the lifting device 322 is retracted, this projection 334b lies in a form-fitting manner between the mold core 314 and the molding jacket 316, so that when the mold is filled with concrete, it cannot penetrate into the space 334b1 enclosed by the tubular projection 334b. A manhole bottom piece 310 can have a plurality of such inflow or outflow approaches 334b. The channel 334a does not have to run in a straight line in the shaft bottom piece 310, but can also take a curved course.

Bei der Bemessung des Außenumfangs des Einleg-Elements zwischen dem Außenumfang des Formkerns und dem Innenumfang des Formmantels ist es einerseits erwünscht, den Außenumfang des Einleg-Element so groß wie möglich zu machen, um eine gute Verteilung und Abstützung des auf dem Einleg-Element lastenden Gewichts des Bodenteils des Schachtbodenstücks zu erreichen. Andererseits ist es aber erwünscht, den Außenumfang des Einleg-Element so klein wie möglich auszubilden, um sicherstellen zu können, daß der Beton beim Befüllen der Form das Einleg-Element auch tatsächlich vollständig unterfließt.When dimensioning the outer circumference of the insert element between the outer circumference of the mandrel and the inner circumference of the mold shell, it is desirable, on the one hand, to make the outer circumference of the insert element as large as possible in order to ensure good distribution and support of the load on the insert element To reach the weight of the bottom part of the manhole base. On the other hand, it is desirable to make the outer circumference of the insert element as small as possible, in order to be able to ensure that the concrete actually actually completely flows under the insert element when the mold is filled.

Es hat sich herausgestellt, daß diese beiden einander widerstrebenden Forderungen in besonders günstiger weise zugleich erfüllt werden können, indem man das Einleg-Element gemäß Fig. 7 mit von seinem Außenumfang 34a radial nach außen abstehenden Vorsprüngen 38 ausbildet. Mit diesen Vorsprüngen 38, die sich nahezu bis zum Innenumfang 16a des Formmantels 16 erstrecken können, kann das Einleg-Element 34 das Gewicht des auf ihm lastenden Bodenteils 10a des Schachtbodenstücks 10 effektiv auf die Seitenwandung 10b des Schachtbodenstücks verteilen, während beim Einfüllen von Beton in den Formhohlraum 24 (s. Fig. 1) dieser Beton durch zwischen den Vorsprüngen 38 vorgesehene Zwischenräume 40 (s. Fig. 7) problemlos an dem Einleg-Element vorbeifließen und den Formhohlraum 24 vollständig ausfüllen kann.It has been found that these two mutually opposing requirements can be met in a particularly favorable manner at the same time by forming the insert element according to FIG. 7 with projections 38 projecting radially outward from its outer circumference 34a. With these projections 38 that extend almost to the inner circumference 16a of the mold jacket 16, the insert element 34 can effectively distribute the weight of the bottom part 10a of the manhole bottom piece 10 resting on it to the side wall 10b of the manhole bottom piece, while filling concrete into the mold cavity 24 (see FIG. 1) Concrete can flow past the insert element without any problems through spaces 40 provided between the projections 38 (see FIG. 7) and can completely fill the mold cavity 24.

Claims (27)

  1. A method for the production of shaft bottom pieces having a side wall (10b) and an integrally adjoining bottom (10a) made of concrete,
       said shaft bottom pieces (10) being formed in a mould (12) in a manufacturing orientation which is inverted with respect to the service orientation, i.e. with said bottom being directed upwardly, said mould comprising a mould core (14) and a radially outer mould mantle (16) distanced from said mould core (14),
       said method comprising the steps of:
    a) laying an inlay element (34) onto the upper end portion (14b) of said mould core (14);
    b) filling concrete into a mould cavity (24) formed between said mould core (14) and said mould mantle (16) until said inlay element (34) is completely covered by a layer of desired thickness;
    c) compacting the concrete filled in;
    d) removing said shaft bottom piece (10) from said mould by lifting said shaft bottom piece out of the mould; and
    e) allowing said shaft bottom piece (10) to harden,
    said shaft bottom piece (10) remaining in the manufacturing orientation at least until the hardening step has been terminated,
    characterised by the use of a dead inlay element (34), the outer periphery (34) of which overlaps at least over a part of the periphery the outer periphery (14c) of said mould core (14) in radial direction and defines with the inner periphery (16a) of said mould mantle (16) a filling cross-section sufficient for filling said mould cavity (24).
  2. Tie method according to claim 1,
    characterised in that said inlay element is designed as an inlay plate (34) or an inlay shell.
  3. The method according to one of claims 1 or 2,
    characterised in that said inlay element (34) has stiffening ribs provided at that side thereof which is remote from said mould core (14).
  4. The method according to one of claims 1 to 3,
    characterised in that reinforcing elements (36), in particular made of structural steel, are laid upon that side of the inlay element (34) which is remote from said mould core (14).
  5. The method according to one of claims 1 to 4,
    characterised in that said inlay element (134) is embossed, said inlay element (134) being laid with its concave side onto the upper end portion (114b) of said mould core (114).
  6. The method according to one of claims 1 to 4,
    characterised in that said inlay element (234) is conically shaped, said inlay element (234) being laid with its concave side onto the upper end portion (214b) of said mould core (214).
  7. The method according to one of claims 1 to 6,
    characterised in that said inlay element (334) is formed with a flume (334a).
  8. The method according to one of claims 1 to 7,
    characterised in that, for forming inflows and/or outflows, said inlay element (334) comprises substantially tubular projections (334b).
  9. The method according to one of claims 1 to 8,
    characterised in that the filling cross-section is at least 30 %, preferably between 40 % and 90 % of the cross-section of said mould cavity (24).
  10. The method according to one of claims 1 to 9,
    characterised in that the outer periphery (34a) of said inlay element (34) has a substantially constant distance from the outer periphery (14c) of said mould core (14).
  11. The method according to claim 10,
    characterised in that the distance between said outer periphery (34a) of said inlay element (34) and the inner periphery (16a) of said mould mantle (16) is at least 20 % of the distance at the respective position between the outer periphery (14c) of said mould core (14) and the inner periphery (16a) of said mould mantle (16), preferably between 30 % and 90 %.
  12. The method according to one of claims 1 to 9,
    characterised in that said outer periphery (34a) of said inlay element (34) has radially outwardly projecting protrusions (38).
  13. The method according to claim 12,
    characterised in that said protrusions (38) are uniformly distributed over the periphery of said inlay element (34) and have an angular distance of 15° to 120°, preferably of approximately 60°, and that each protrusion has a mean angular extension of 5° to 15°, preferably of approximately 10°.
  14. The method according to one of claims 1 to 13,
    characterised in that an inlay element (34) is used which is made from timber, presspahn, plastic, metal or fiber-reinforced cement.
  15. The method according to one of claims 1 to 14,
    characterised in that an inlay element (34) is used which made of a material adheringly binding to concrete.
  16. The method according to one of claims 1 to 15,
    characterised in that said side wall (10b) is formed on a lower mould ring (18) as the concrete is filled in, said lower mould ring forming the lower terminal portion of said mould cavity (24).
  17. The method according to claim 16,
    characterised in that said shaft bottom piece (10) is removed from said mould by lifting said lower mould ring (18) to a level which corresponds approximately to the upper end portion of said mould mantle (16).
  18. The method according to claim 17,
    characterised in that said shaft bottom piece (10) is transported away from the upper end portion of said mould mantle (16) together with said lower mould ring (18).
  19. The method according to one of claims 1 to 18,
    characterised in that said mould (12) is vibrated for evenly distributing the concrete filled in.
  20. The method according to one of claims 1 to 19 for the production of shaft bottom pieces (10) of circular cross-section.
  21. An apparatus for carrying out the method according to one of claims 1 to 20 for the production of shaft bottom pieces (10) comprising a side wall (10b) and an integrally adjoining bottom (10a) made of concrete in a manufacturing orientation which is inverted with respect to the service orientation, i.e. with the bottom (10a) being directed upwardly, said apparatus comprising:
       a mould (12) including a mould core (14) and a radially outer mould mantle (16) distanced from said mould core (14);
       an inlay element (34) laid onto the upper end portion (14b) of said mould core (14);
       a compacting device for compacting the concrete filled into said mould (12); and
       an lifting device (22) for lifting said shaft bottom piece (10) out of said mould (12),
    characterised in that the outer periphery (34a) of said inlay element (34) overlaps at least over a part of the periphery (34a) the outer periphery (14c) of said mould core (14) in radial direction and defines with the inner periphery (16a) of said mould mantle (16) a filling cross-section sufficient for filling said mould cavity (24).
  22. The apparatus according to claim 21,
    characterised in that said mould (12) comprises a lower mould ring (18) forming the lower terminal portion of said mould cavity (24).
  23. The apparatus according to claim 22,
    characterised in that said lower mould ring (18) rests on said lifting device (22) for lifting said shaft bottom piece (10) to a level which corresponds approximately to the upper end portion of said mould mantle (16).
  24. The apparatus according to claim 23,
    characterised in that a transporting device, particularly a fork lift truck, is provided for the common transport of said shaft bottom piece (10) and said lower mould ring (18) away from the upper end portion of said mould mantle (16).
  25. The apparatus according to one of claims 21 to 24,
    characterised in that it further comprises concrete feeding means for feeding the concrete to be filled into said mould (12).
  26. The apparatus according to one of claims 21 to 25,
    characterised in that it further comprises a vibrating device for evenly distributing the concrete filled into said mould (12).
  27. A concrete shaft bottom piece (10) including an inlay element (34) embedded therein, produced according to a method according to anyone of claims 1 to 20.
EP91106618A 1990-04-27 1991-04-24 Process for making the bottom piece of a shaft and apparatus for carrying out the process Expired - Lifetime EP0454098B1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP95100996A EP0659949A1 (en) 1990-04-27 1991-04-24 Manhole element and process for making concrete elements, in particular manhole elements
DE9117012U DE9117012U1 (en) 1990-04-27 1991-04-26 Device for the production of molded concrete parts

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP1990045443U JPH045906U (en) 1990-04-27 1990-04-27
JP45443/90 1990-04-27

Related Child Applications (1)

Application Number Title Priority Date Filing Date
EP95100996.8 Division-Into 1995-01-25

Publications (3)

Publication Number Publication Date
EP0454098A2 EP0454098A2 (en) 1991-10-30
EP0454098A3 EP0454098A3 (en) 1992-01-08
EP0454098B1 true EP0454098B1 (en) 1995-08-02

Family

ID=12719477

Family Applications (2)

Application Number Title Priority Date Filing Date
EP91106618A Expired - Lifetime EP0454098B1 (en) 1990-04-27 1991-04-24 Process for making the bottom piece of a shaft and apparatus for carrying out the process
EP95100996A Withdrawn EP0659949A1 (en) 1990-04-27 1991-04-24 Manhole element and process for making concrete elements, in particular manhole elements

Family Applications After (1)

Application Number Title Priority Date Filing Date
EP95100996A Withdrawn EP0659949A1 (en) 1990-04-27 1991-04-24 Manhole element and process for making concrete elements, in particular manhole elements

Country Status (5)

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EP (2) EP0454098B1 (en)
JP (1) JPH045906U (en)
AT (1) ATE125744T1 (en)
DE (2) DE59106109D1 (en)
DK (1) DK0454098T3 (en)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4209395A1 (en) * 1992-03-23 1993-09-30 Baumgaertner Maschf Gmbh Molding device for the production of concrete pipes
DE4415424C2 (en) * 1994-05-02 1997-05-15 Wuerschinger Gmbh & Co Baubetr Process for producing a tubular concrete molding
DE19858934A1 (en) * 1998-12-08 1999-07-29 Lindenthal Ralf Dr Concrete shaft under part production process
FR2903335A1 (en) * 2006-07-05 2008-01-11 Prefabrication Articles Ciment Concrete shaft manufacture device, has structure with housing in which core is positioned, bottom positioned on core`s upper end, enclosure positioned in or outside housing, and unit that removes support ring and shaft outside housing
KR100766850B1 (en) * 2006-09-29 2007-10-17 박옥교 Sump system setting method
CN107243984B (en) * 2017-07-31 2023-02-03 重庆志谋科技有限公司 Lifting device of building constructional column forming equipment

Family Cites Families (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE243186C (en) *
DE221921C (en) *
US1611287A (en) * 1924-05-23 1926-12-21 Asphalt Grave Vault Company Method of molding burial vaults and mold therefor
DE550679C (en) * 1929-09-27 1932-05-13 Ullrich Fritz Device for the production of hollow blocks made of concrete o.
GB1090841A (en) * 1964-11-05 1967-11-15 Walter Dickinson Method of and apparatus for making structural members
DE1263568B (en) * 1966-02-26 1968-03-14 Sven Arvid Konnberg Method and arrangement for producing closed boxes from concrete
FR1591446A (en) * 1968-11-13 1970-04-27
FR2322243A1 (en) * 1975-08-29 1977-03-25 Manuel Rene Precast concrete modular housing - uses male mould with side shuttering to build unit with walls, roof and openings
AU514036B2 (en) * 1977-03-29 1981-01-22 Castings & Forgings Pty. Ltd. Concrete Sewer manhole
GB2014227B (en) * 1978-02-10 1983-01-12 Shaw C B Building construction
DE3515986C2 (en) * 1985-05-03 1996-01-25 Prinzing Georg Gmbh Co Kg Method for producing a concrete part serving as a manhole base or shaft bottom and device for carrying out the method

Also Published As

Publication number Publication date
EP0454098A2 (en) 1991-10-30
JPH045906U (en) 1992-01-20
EP0659949A1 (en) 1995-06-28
DE4113752A1 (en) 1991-11-07
DK0454098T3 (en) 1996-01-02
DE59106109D1 (en) 1995-09-07
ATE125744T1 (en) 1995-08-15
EP0454098A3 (en) 1992-01-08

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