EP0453955B1 - Zieheinrichtung in einer Presse zum Ziehen von Blechformteilen - Google Patents
Zieheinrichtung in einer Presse zum Ziehen von Blechformteilen Download PDFInfo
- Publication number
- EP0453955B1 EP0453955B1 EP91106194A EP91106194A EP0453955B1 EP 0453955 B1 EP0453955 B1 EP 0453955B1 EP 91106194 A EP91106194 A EP 91106194A EP 91106194 A EP91106194 A EP 91106194A EP 0453955 B1 EP0453955 B1 EP 0453955B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sheet metal
- pressure
- metal holder
- bolts
- force
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D24/00—Special deep-drawing arrangements in, or in connection with, presses
- B21D24/10—Devices controlling or operating blank holders independently, or in conjunction with dies
- B21D24/12—Devices controlling or operating blank holders independently, or in conjunction with dies mechanically
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D24/00—Special deep-drawing arrangements in, or in connection with, presses
- B21D24/04—Blank holders; Mounting means therefor
- B21D24/08—Pneumatically or hydraulically loaded blank holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D24/00—Special deep-drawing arrangements in, or in connection with, presses
- B21D24/10—Devices controlling or operating blank holders independently, or in conjunction with dies
- B21D24/14—Devices controlling or operating blank holders independently, or in conjunction with dies pneumatically or hydraulically
Definitions
- the invention relates to a drawing device in a press for drawing sheet metal parts according to the preamble of claim 1.
- Known hydraulic drawing devices for presses for drawing sheet metal parts generally consist of an upper, vertically displaceable drawing ram as the upper part of the tool and a lower drawing punch, which is stationary on a press table, as the lower part of the tool, between which the sheet metal part to be formed is inserted.
- a during the actual drawing process Drawing frame, hold-down or sheet metal holder held, which surrounds the drawing punch in one or more parts.
- the sheet metal holder be arranged directly by several arranged underneath Cylinder units are supported, which act directly on the sheet metal holder by means of their own pressure displacement control or regulation.
- Four cylinders were generally used to support the sheet metal frame symmetrically.
- Such an arrangement has the advantage that precise control or regulation of the application of force to the sheet metal holder is possible.
- the small number of cylinder units supporting the sheet metal holder has the disadvantage that the support is inadequate even in certain areas and in the case of parts of complex structure.
- a large number of cylinders could be arranged below the sheet metal holder in the press table.
- each cylinder must be provided with a proportional valve control in order to be able to implement a separate pressure / displacement control or regulation. Such a route is likely to remain very costly.
- a drawing device for a press according to the type of the present invention has also become known, in which a number of additional printing cylinder units are provided between the pressure cheek and the sheet metal holder.
- the height of the pressure cheek itself is controlled by at least one pressure unit underneath.
- Both the individual printing cylinders between the printing cheek and the sheet metal holder and the printing unit for the printing cheek itself can be actively or passively subjected to control or regulation.
- the pressurization of the sheet metal holder and thus that of counteracting force of the sheet metal holder acting against the drawing ram essentially due to the pressure cylinder units arranged between the sheet metal holder and the pressure cheek.
- These are each designed as a stationary pressure cylinder with a continuous piston rod projecting on both sides, the lower piston rod part acting on the pressure cheek and the upper piston rod part acting on the sheet metal holder.
- a generally provided passive regulation of the outflow of the pressure medium brings about the desired counter-holding force on the sheet metal holder, the counter-holding force between the sheet metal holder and the upper part of the tool during the drawing process being generated exclusively by the pressure cylinders arranged above the pressure cheek with appropriate control.
- the pressure cheek of the known device which can be pressurized in the center from below, carries out a movement sequence which is synchronized with the ram movement and serves on the one hand to bring the sheet metal holder up to the position for inserting the workpiece and on the other hand to eject the workpiece into the transport plane. A locally different support and force application of this pressure cheek during the drawing process is not provided.
- the arrangement according to the invention has the advantage over the known devices that various known systems are combined and optimized by means of new measures.
- the invention provides that, on the one hand, the pressure cheek can be subjected to forces of different localities in any desired fine tuning even during the entire drawing process, so that already this enables control or regulation of the application of force to the sheet metal holder by the known four-point control or regulation.
- the counterforce on the sheet metal holder is additionally generated via height-adjustable bolts, which are supported on the pressure cheek, the bolts being distributed over the entire surface of the sheet metal holder and, depending on the necessary number, supporting the sheet metal holder from below.
- the invention provides that the bolts provided with an additional drive in their vertical movement are program-controlled.
- the bolts are therefore not inserted according to their required length, but are inserted vertically in a program-controlled manner using a separate drive.
- the drive is preferably designed as a mechanically adjustable quill, which is connected to the pressure cheek.
- a force sensor is provided which detects the required supporting force per bolt, whereby each bolt movement can be force-controlled by means of a path infeed. For this purpose, a distance measurement is provided on each bolt.
- the drawing device 1 shown in simplified form in FIG. 1 serves to pull a sheet metal part 2.
- the press has a tool upper part 3 designed as a plunger 3 and vertically displaceable and a tool lower part 5 resting on a stationary press table 4 and designed as a punch 5.
- the drawing punch 5 is surrounded by a one-part or multi-part drawing frame 6 designed as a sheet metal holder 6, which fixes the sheet metal part 2 together with the associated peripheral edge of the drawing ram 3 during the forming process.
- the sheet metal holder 6 is non-positively connected to a pressure cheek 8 via a plurality of pressure bolts 7.
- the rectangular pressure cheek 8 also called die cushion, is supported in its four corner areas by piston rods 9 of a pressure unit 11 which can be adjusted by means of a proportional valve 10 and is adjustable in height.
- a pressure cylinder 12 with a pressure piston 13 is provided, wherein each of the four pressure units 11 (see FIG. 2) can be regulated individually and independently of one another.
- the pressure cheek 8 can be acted upon with locally different desired forces in any fine tuning and can thus be adjusted to different heights in the corner regions.
- This arrangement of the pressure cheek control is explained in DE 32 42 705 C2 of the applicant.
- the counterforce required between the sheet holder 6 and the ram 3 when the sheet metal part 2 is being drawn is therefore first applied to the pressure cheek 8 by the pressure regulating device 11 accomplished.
- FIG. 2 a rear side member 18 of a car is shown in dashed lines, which would be insufficiently supported in the obliquely hatched area 19, 19 'by a four-point support of the printing units 11.
- the invention therefore provides, as shown in FIG. 2, that the press table 4 is provided with a close-meshed matrix network with through holes 14 for the bolts 7, which support the sheet metal holder 6 in many ways.
- the sheet metal holder 6 can lie very closely against the drawing die 5 and support the sheet metal part directly adjacent to the drawing die.
- the press table 4 shown in plan view in FIG. 2 therefore contains a close-meshed network of through-bores 14 for the pressure bolts 7, which closely surround the punch 5.
- all bolts 7 are provided with an additional drive 15, which ensures that the respective bolt 7 can be moved vertically.
- the bolts 7 on which the sheet metal holder 6 is supported are accordingly not plugged in as usual, but can be extended or retracted depending on the shape of the tool.
- a displacement sensor 16 is provided on each bolt 7 or on each drive unit 15, which detects the extended bolt length very precisely.
- each bolt 7 is additionally provided with a force sensor 17, which enables a force-controlled displacement of the individual bolts 7.
- the force sensor 17 can be arranged between the drive 15 and the pressure cheek 8. In this way, a possible "digging" of a bolt 7 into the sheet metal holder or into the pressure cheek 8 is avoided in connection with the displacement measuring device 16.
- a possible compression of the bolts 7 can also be detected and compensated for or avoided in good time.
- the path infeed of each pin 7 when a certain force per pin is specified takes place in a control loop and is programmable by memory. In this way, based on the four-point pressure-displacement control or regulation, a tool-compatible point support with force control or regulation per bolt can take place.
- the drive for the bolt 7 can each be designed as a mechanically adjustable quill 20 on which the pressure bolt is supported.
- a nut 21 is let into the pressure cheek 8, in which the quill 20 with the thread 22 moves in a height-adjustable manner.
- the sleeve is adjusted in the axial direction by motorized rotation of a splined shaft 23.
- the exact position of the quill 20 is carried out by a controlled stepper motor 24 with a corresponding reduction gear.
- the pressure sensor 17 ' can be arranged between the drive spindle 20 and the pressure bolt 7.
- a hydraulic height adjustment of the pressure bolts can of course also be provided.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Press Drives And Press Lines (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4012828 | 1990-04-23 | ||
DE4012828 | 1990-04-23 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0453955A1 EP0453955A1 (de) | 1991-10-30 |
EP0453955B1 true EP0453955B1 (de) | 1994-03-23 |
Family
ID=6404862
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP91106194A Expired - Lifetime EP0453955B1 (de) | 1990-04-23 | 1991-04-18 | Zieheinrichtung in einer Presse zum Ziehen von Blechformteilen |
Country Status (4)
Country | Link |
---|---|
US (1) | US5138857A (es) |
EP (1) | EP0453955B1 (es) |
DE (1) | DE59101219D1 (es) |
ES (1) | ES2052298T3 (es) |
Families Citing this family (27)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4112943A1 (de) * | 1991-04-20 | 1992-10-22 | Schuler Gmbh L | Zieheinrichtung im pressentisch einer presse |
JP2722937B2 (ja) * | 1992-04-07 | 1998-03-09 | トヨタ自動車株式会社 | プレス機械のしわ押え荷重測定装置 |
US5419169A (en) * | 1992-04-07 | 1995-05-30 | Toyota Jidosha Kabushiki Kaisha | Method and apparatus for adjusting press operating conditions depending upon dies used |
US5457980A (en) * | 1992-11-05 | 1995-10-17 | Toyota Jidosha Kabushiki Kaisha | Method and device for controlling, checking or optimizing pressure of cushion pin cylinders of press by discharging fluid or initial pressure |
SE500250C2 (sv) * | 1993-04-19 | 1994-05-24 | Ap & T Tranemo Ab | Hydraulpress för djupdragning |
JP2776196B2 (ja) * | 1993-04-28 | 1998-07-16 | トヨタ自動車株式会社 | 均圧クッション装置の均圧診断方法および装置 |
DE69509818T2 (de) * | 1994-03-31 | 1999-10-28 | Toyota Motor Co Ltd | Verfahren und Gerät zur Optimierung der Betriebsbedingungen einer Presse auf der Basis der Pressebetriebsumgebung und/oder des Blechzustandes |
NL1004193C2 (nl) * | 1996-04-01 | 1997-10-02 | Sjoerd Meijer | Werkwijze voor het bewerken van metaalplaat. |
DE19641411A1 (de) * | 1996-10-08 | 1998-04-09 | Dieffenbacher Gmbh Maschf | Hydraulische Tiefzieheinrichtung |
DE19702636A1 (de) * | 1997-01-25 | 1998-07-30 | Erhard Reitter | Werkzeug zum Ziehen von Blechformteilen |
US5941110A (en) * | 1997-05-12 | 1999-08-24 | Northern University | Adaptive method and apparatus for forming tailor welded blanks |
DE19837083A1 (de) * | 1998-08-17 | 2000-02-24 | Volkswagen Ag | Karosseriebauteil für die Karosserie eines Kraftfahrzeugs |
DE19953860A1 (de) * | 1999-11-09 | 2001-05-17 | Fraunhofer Ges Forschung | Tiefziehpresse und Verfahren zum Tiefziehen von Blechwerkstücken |
JP2002224897A (ja) * | 2001-02-02 | 2002-08-13 | Komatsu Ltd | ダイクッション装置 |
DE102004049149A1 (de) * | 2004-10-07 | 2006-04-13 | Feintool International Management Ag | Verfahren und Vorrichtung zum Herstellen und/oder Bearbeitung von Teilen |
JP4704047B2 (ja) * | 2005-01-14 | 2011-06-15 | 株式会社小松製作所 | ダイクッション装置 |
EP1893394A1 (en) * | 2005-05-04 | 2008-03-05 | Koninklijke Philips Electronics N.V. | High force indentation apparatus with high accuracy |
US7387006B1 (en) * | 2006-12-12 | 2008-06-17 | Ford Motor Company | Sensing system for sheet metal forming tool |
US8511400B2 (en) | 2010-04-05 | 2013-08-20 | Schlumberger Technology Corporation | Apparatus and method for acoustic measurements while using a coring tool |
JP5680121B2 (ja) | 2013-01-24 | 2015-03-04 | アイダエンジニアリング株式会社 | プレス機械のダイクッション装置及びダイクッション制御方法 |
US9931684B2 (en) | 2014-04-18 | 2018-04-03 | Honda Motor Co., Ltd. | Forming die and method of using the same |
US10105742B2 (en) * | 2014-12-09 | 2018-10-23 | Honda Motor Co., Ltd. | Draw press die assembly and method of using the same |
JP6002205B2 (ja) * | 2014-12-26 | 2016-10-05 | アイダエンジニアリング株式会社 | クッションパッドの傾き確認装置及び方法 |
US11370014B2 (en) * | 2016-09-26 | 2022-06-28 | Sharif University Of Technology | System and method for passive pin positioning and locking for reconfigurable forming dies |
US10786842B2 (en) | 2018-09-12 | 2020-09-29 | Fca Us Llc | Draw-in control for sheet drawing |
JP6670409B1 (ja) * | 2019-03-11 | 2020-03-18 | マレリ株式会社 | プレス装置及びプレス方法 |
US11292047B2 (en) * | 2019-05-03 | 2022-04-05 | Ford Global Technologies | Mechanical die pressure monitoring system |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2040731A (en) * | 1929-01-02 | 1936-05-12 | Hydraulic Press Corp Inc | Hydraulic metal drawing press and method for shaping metal articles |
DE1040488B (de) * | 1952-08-04 | 1958-10-09 | Weingarten Ag Maschf | Presslufteinrichtung fuer Blechziehpressen |
DD102089A1 (es) * | 1973-02-28 | 1973-12-12 | ||
FR2502994A1 (fr) * | 1981-04-01 | 1982-10-08 | Aerospatiale | Procede et dispositif de reglage automatique des poussoirs d'une presse d'emboutissage au moyen de verins a tige autobloquante |
DE3170614D1 (en) * | 1981-09-12 | 1985-06-27 | Schuler Gmbh L | Deep-drawing arrangement for presses with mechanically driven drawing punch |
DE3242705C2 (de) * | 1982-11-19 | 1985-10-31 | Maschinenfabrik Müller-Weingarten AG, 7987 Weingarten | Im Pressentisch einer einfach wirkenden Ziehpresse angeordnete Drucklufteinrichtung |
US4489584A (en) * | 1982-12-02 | 1984-12-25 | Hartup Tool, Inc. | Single stroke, draw and trim die assembly |
EP0173755B1 (de) * | 1984-06-29 | 1989-02-01 | L. SCHULER GmbH | Zieheinrichtung in einer Presse |
DE3431162A1 (de) * | 1984-08-24 | 1986-03-06 | August Läpple GmbH & Co, 7100 Heilbronn | Insbesondere fuer zieh- und tiefziehoperationen zu verwendende presse |
DE3735581C1 (de) * | 1987-10-21 | 1988-05-11 | Daimler Benz Ag | Presse zum Ziehen von Blechteilen |
DE3735582C1 (de) * | 1987-10-21 | 1988-04-28 | Daimler Benz Ag | Doppeltwirkende Presse zum Ziehen von Blechteilen |
DE3807683A1 (de) * | 1988-03-09 | 1989-09-21 | Schuler Gmbh L | Ziehapparat in ziehstufen von pressen |
DE3915795C1 (es) * | 1989-05-13 | 1991-01-31 | Maschinenfabrik Mueller-Weingarten Ag, 7987 Weingarten, De |
-
1991
- 1991-04-18 DE DE91106194T patent/DE59101219D1/de not_active Expired - Fee Related
- 1991-04-18 ES ES91106194T patent/ES2052298T3/es not_active Expired - Lifetime
- 1991-04-18 EP EP91106194A patent/EP0453955B1/de not_active Expired - Lifetime
- 1991-04-22 US US07/688,143 patent/US5138857A/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
DE59101219D1 (de) | 1994-04-28 |
EP0453955A1 (de) | 1991-10-30 |
US5138857A (en) | 1992-08-18 |
ES2052298T3 (es) | 1994-07-01 |
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