EP0384817A1 - Plant for making prestressed concrete articles, in particular elongate construction elements - Google Patents

Plant for making prestressed concrete articles, in particular elongate construction elements Download PDF

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Publication number
EP0384817A1
EP0384817A1 EP90400439A EP90400439A EP0384817A1 EP 0384817 A1 EP0384817 A1 EP 0384817A1 EP 90400439 A EP90400439 A EP 90400439A EP 90400439 A EP90400439 A EP 90400439A EP 0384817 A1 EP0384817 A1 EP 0384817A1
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EP
European Patent Office
Prior art keywords
elements
core
mold
shaping
section
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP90400439A
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German (de)
French (fr)
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EP0384817B1 (en
Inventor
Michel Aerts
Guy Chardin
Pierre Kaliszewsky
Jean Perriolat
Antoine Pulizzi
Jean Roux
Alain Sanda
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Recherche Et D'etudes Techniques Saret SA
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Recherche Et D'etudes Techniques Saret SA
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Priority to AT90400439T priority Critical patent/ATE81814T1/en
Publication of EP0384817A1 publication Critical patent/EP0384817A1/en
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Publication of EP0384817B1 publication Critical patent/EP0384817B1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • B28B23/04Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members the elements being stressed
    • B28B23/06Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members the elements being stressed for the production of elongated articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/08Producing shaped prefabricated articles from the material by vibrating or jolting
    • B28B1/084Producing shaped prefabricated articles from the material by vibrating or jolting the vibrating moulds or cores being moved horizontally for making strands of moulded articles

Definitions

  • the invention relates to an installation for manufacturing prestressed concrete elements, in particular elongated building elements, such as posts, beams, beams or the like.
  • prestressing reinforcements are placed under tension above the manufacturing area, first fractions of elements are produced by pouring concrete in a single operation around said reinforcements in the molds formed by the molding apparatus and, after pouring the concrete, the elements of the molds forming the side walls are made to slide in order to manufacture other fractions of elements.
  • end end walls capable of being moved over the manufacturing area as and when the elements are molded.
  • the hardening of the concrete is allowed to take place, advantageously by accelerating the latter by steaming, and the tension of the reinforcements is then released after sufficient hardening of the concrete.
  • the object of the invention is in particular to improve the known installations of this kind so as to obtain molded elements having reduced dimensional tolerances, a more precise cross-sectional outline, and having increased performance and mechanical characteristics.
  • each mold element has a current cross section of constant dimensions and comprises, at its rear end relative to the direction of movement of the moving assembly, a shaping device d end which is removably mounted on said rear end and which has a substantially wider cross section, in at least one direction, than the current cross section of the corresponding mold element, which makes it possible to define between two shaping devices adjacent, a precise dimension section and to conform, to said dimensions, after pouring the concrete, the cross section of the molded elements on the manufacturing area.
  • each mold element comprises a core suitable for being arranged parallel to the longitudinal direction of the manufacturing area and in a vertical arrangement, said core extending over the entire length of the element mold, and said core being provided, on at least one of its vertical faces, with a resistant shaping element removably mounted at the rear end of the core and with a hollow half-shell mounted so fixed over the entire remaining length of the core.
  • the shaping elements which in fact constitute wearing parts, can be replaced easily, while that the hollow shells which wear much less than the shaping elements remain permanently attached to the core of the mold element.
  • each shaping element is a solid block provided with internal milling for its removable fixing on the core, by means of screws driven into said milling.
  • the installation comprises a compacting device which is arranged transversely to the direction of movement of the moving element and which is capable of shaping and compacting the top face of the elements molded in the region of end shaping devices.
  • This compacting device which is concerned with the fourth face, or upper face, of the molded elements has a double function. It acts as a height adjuster to calibrate each molded element at its correct height just before demolding and it then acts as a compactor by exerting pressure on the upper face to force the concrete to compress in the rear part of the die, which corresponds to the end compactor.
  • the compacting device comprises a lifting frame pivotally mounted relative to the movable assembly between a raised position of rest and a lowered working position.
  • the frame carries two parallel tubes, arranged horizontally and transversely to the direction of movement of the moving element, these tubes being adapted to be driven in an alternating movement by means of 'an eccentric motor to come both to bear in the working position, on top of the mold elements in line with the end shaping devices.
  • the molding process is essentially that described in the two French Patents 72 31148 and 79 07427 mentioned above, which may be referred to for further explanation.
  • the molding process consists first of all in putting in place the prestressed reinforcements under tension, in manufacturing a first fraction of elements (in the example the elements P1) by pouring concrete, in a single operation, around said reinforcements in the molds bounded by the manufacturing area and by the mold elements 34, 36, 38, while fitting end end walls 40 (FIG. 1).
  • the concrete is then vibrated, the movable element 18 is then moved in the direction of the arrow F (FIG. 1) to slide the elements 34, 36 and 38 forming the side walls of the molds, the front wall of the molds is again moved molds and the operation is repeated to pour a new quantity of concrete.
  • These conforming devices 42, 44, 46 define between them, two by two, a precise dimension section, which makes it possible to conform, after pouring the concrete, the cross section of the elements molded on the manufacturing area.
  • This element comprises a core 48 adapted to be arranged parallel to the longitudinal direction of the manufacturing area and in a vertical arrangement.
  • This core 48 has the general shape of an L and comprises a horizontal branch 50 extending over the entire length of the mold and connecting, at its rear end, to a vertical branch 52.
  • the branch 50 supports, in its rear part , a shaping device 46 and, over its entire remaining length, two shells 54a and 54b which are connected to the shaping device 46 by a transition section 56.
  • the shaping device 46 comprises two shaping elements 46a and 46b constituted by solid blocks fixed on either side of the core 48 respectively against the faces 58a and 58b. These blocks have, in cross section, a shape very close to that of the half-shells 54a and 54b.
  • the block 46a comprises a lower face 72a connected by a sharp edge 74a to a lateral face 76a, the latter also being connected by a sharp edge 78a to an upper face 80a.
  • the element 46b comprises, in a corresponding manner, faces 72b, 76b and 80b connected together by sharp edges 74b and 78b.
  • FIG. 5 which shows a lateral mold element 34, this comprises a core 90 of the same shape as the core 48 described above and having two faces vertical 92a and 92b.
  • This core is surmounted, as in the case of FIG. 3, by a flat iron 66 and it also comprises a half-shell 54b welded on the one hand to the face 92b and on the other hand to the flat iron 66.
  • On the on the other side of the core 90 is provided a hollow stiffening section 94 which is welded to the face 92a with the interposition of a flat iron 96.
  • the section 14 is a hollow section of square section.
  • the profile 94 and the sheet 98 extend over the entire length of the core 90.
  • the shaping element 42 comprises a single element 42b similar to the element 46b shown in FIG. 4. This element is fixed by screws 82 directly to the core 90.
  • the flat iron 66 is extended by a square iron 108 which is welded against the face 92a and which serves as a support for the end 102 of the folded sheet 98.
  • the height of the assembly is equal to H2 as in the case of FIG. 4.
  • the end shaping device 46 (FIG. 8) has a substantially wider cross section, in at least one dimension (in the example the horizontal dimension), than that of the current cross section of the corresponding mold element.
  • the distance D1 which separates the half-shells facing two adjacent mold elements (FIG. 7) is slightly greater than the distance D2 which separates the two adjacent shaping devices (FIG. 8) and this for a given height relative to the plane of the manufacturing area 10.
  • each beam has a section in the general shape of T arranged in an inverted position.
  • Each beam includes in particular a lower face 110 which is in contact with the manufacturing area 10 and an upper face 112 which is, as will be seen below, leveled and compacted during its passage between the shaping devices 46.
  • the cross section of this building element is gradually narrowed and brought to precise dimensions by the shaping devices.
  • the section of the element obtained has sharp edges and not protruding edges, as was the case with the installations of the prior art.
  • the particular assembly of the half-shells gives high lateral inertia to these shells, the assembly thus having a lateral inertia, 30% greater than that of the elements of existing molds.
  • the mold elements of the invention define both in the region of their current cross section (FIG. 7) and in the region of the cones. end formers ( Figure 8), a flat horizontal reference surface. This horizontal reference surface is connected, by sharp edges 78a and 78b (FIG. 8) with the lateral faces of the shaping elements. As a result, the mold elements have better lateral rigidity, which limits the deformation during the introduction of the concrete and gives, on demolding, more straight molded elements.
  • the molded element can be leveled more perfectly on its upper surface 112, as will be seen below, compared with the elements obtained in the prior art.
  • the mold elements had rounded edges, even on the upper face, which led to the formation of burrs when removed from the mold.
  • each end shaping device is formed of a material or comprises a coating of a material which facilitates the flow of concrete upon demolding and which thus reduces the skin tearing of the product.
  • elements can be made of chromed steel, stainless steel, ceramic, or even elements comprising a coating of polytetrafluoroethylene or rigid nylon.
  • the mold elements 34, 36 and 38 ensure, in combination with manufacturing area 10, the molding of the elements on three faces, namely the two lateral faces and the bottom face.
  • the invention also provides for the molding of the top face (face 112 in FIGS. 7 and 8) by means of a compacting device designated as a whole by the reference 120 in FIG. 9.
  • the device 120 comprises a frame liftable 122 pivotally mounted relative to the movable member 18 between a raised position of rest (not shown) and a lowered working position ( Figure 9).
  • the frame 122 is articulated, at one of its ends, by a horizontal axis 124 on a support 126 integral with the rear block 28.
  • the two tubes 128 are articulated with two levers of ends 134 and 136 around four hinge axes 138 to form a deformable parallelogram.
  • the levers 134 and 136 are also articulated on the frame by means of respective axes 140 and 142.
  • the lever 134 which is substantially longer than the lever 136, is articulated at 144 on a link 146 itself articulated on the eccentric 132.
  • the tubes 128 are articulated to the levers 134 and 136 by the axes 138, which include springs 148.
  • the articulation axes 140 and 142 of the two levers are mounted in two yokes end 150 and are also provided with springs 152 (FIG. 10).
  • the two yokes 150 are provided at the two ends of a transverse beam 154 mounted at the ends of two uprights 156 forming part of the frame 122.
  • the end levers 134 and 136 are articulated on their respective axes 140 and 142 by ball joints 158 ( Figure 10).
  • the calibration of the spring 152 is equal to the sum of the respective calibration of the two springs 148.
  • the compactor device 120 has a double function: firstly it calibrates the molded elements at the desired height (H2) just before demolding and it exerts pressure on the fourth face (top face 112) to force the concrete to compress in the rear part of the mold elements (playing the role of die).
  • the second tube (the one located behind the direction of movement of arrow F) completes the work done by the first tube.
  • the molded elements are compacted laterally by the end conformers 42, 44 and 46 and vertically by the compacting device 120.
  • the mechanical resistance of the molded element is increased by about 30% to bending, since such an element, under bending stress, needs excellent concrete in the region of its upper face 112. This is extremely important for molded elements of elongated shape, such as beams or the like, which are precisely stressed in bending, which results in compression at their upper face.
  • the molded element is more resistant in bending by around 30%.
  • the concrete may have a lower cement dosage. This results in savings on the final cost.
  • the invention is particularly applicable for the manufacture of elongate molded elements, such as beams, etc. Taking into account that the installation makes it possible to manufacture molded elements with cross sections with very precise dimensions, and with a much more homogeneous concrete, it is possible to manufacture, on an area of given width, many more molded elements than with prior art facilities.
  • the installation makes it possible to obtain molded elements of precise section, the end shaping devices being able to be easily replaced in the event of wear.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
  • Rod-Shaped Construction Members (AREA)
  • Moulds, Cores, Or Mandrels (AREA)
  • Nonwoven Fabrics (AREA)
  • Breeding Of Plants And Reproduction By Means Of Culturing (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
  • Silicates, Zeolites, And Molecular Sieves (AREA)

Abstract

Plant for making prestressed concrete articles, comprising an elongate production area (10), means (20, 22) for tensioning prestressing armatures (24) and a moulding apparatus comprising a mobile unit (18) supporting a multiplicity of mould elements (34, 36, 38) parallel to the longitudinal direction of the production area. Each mould element comprises, at its rear end, an end-shaping device (42, 44, 46) making it possible to shape to precise dimensions the transverse cross-section of the moulded elements (P1, P2). <IMAGE>

Description

L'invention concerne une installation pour la fabrication d'éléments en béton précontraint, notamment d'éléments de construction allongés, tels que des poteaux, poutres, poutrel­les ou analogues.The invention relates to an installation for manufacturing prestressed concrete elements, in particular elongated building elements, such as posts, beams, beams or the like.

Elle vise plus particulièrement une telle installation qui comprend une aire de fabrication allongée, des moyens pour la mise sous tension d'armatures de précontrainte au-dessus de l'aire de fabrication et un appareil de moulage comprenant un équipage mobile déplaçable à translation sur l'aire de fa­brication et supportant une multiplicité d'éléments de moules parallèles à la direction longitudinale de l'aire de fabrica­tion pour former les parois latérales de moules, dont le fond est constitué par l'aire de fabrication, ce qui permet de fabriquer les éléments, les uns après les autres, d'une extré­mité à l'autre de l'aire de fabrication.It relates more particularly to such an installation which comprises an elongated manufacturing area, means for tensioning prestressing reinforcements above the manufacturing area and a molding apparatus comprising a movable unit movable in translation on the manufacturing area and supporting a multiplicity of mold elements parallel to the longitudinal direction of the manufacturing area to form the side walls of molds, the bottom of which is formed by the manufacturing area, which makes it possible to manufacture the elements, one after the other, from one end to the other of the manufacturing area.

On connaît déjà des installations de ce genre par les Brevets français 72 31148 et 79 07427 au nom de la Demanderesse, pu­bliés respectivement sous les numéros 2 152 604 et 2 421 040.Installations of this kind are already known from the French Patents 72 31148 and 79 07427 in the name of the Applicant, published respectively under the numbers 2 152 604 and 2 421 040.

Ces installations connues sont utilisées pour la fabrication, par filage, sur des aires de fabrication de grandes dimen­sions, typiquement d'une centaine de mètres de longueur pour une largeur de 2,5 m, d'éléments de construction en béton pré­contraint, en particulier de poutrelles à section générale en forme de T.These known installations are used for the manufacture, by spinning, on large manufacturing areas, typically of a hundred meters in length for a width of 2.5 m, of prestressed concrete construction elements, in particular of T-shaped general section beams

Avec ces installations connues, on met en place sous tension des armatures de précontrainte au-dessus de l'aire de fabrica­tion, on fabrique de premières fractions d'éléments par coulée de béton en une seule opération autour desdites armatures dans les moules formés par l'appareil de moulage et, après coulée du béton, on fait coulisser les éléments des moules formant les parois latérales en vue de la fabrication d'autres frac­tions d'éléments.With these known installations, prestressing reinforcements are placed under tension above the manufacturing area, first fractions of elements are produced by pouring concrete in a single operation around said reinforcements in the molds formed by the molding apparatus and, after pouring the concrete, the elements of the molds forming the side walls are made to slide in order to manufacture other fractions of elements.

Egalement, il est prévu, pour le moulage, des parois fronta­les d'extrémité susceptibles d'être déplacées sur l'aire de fabrication au fur et à mesure du moulage des éléments.Also, there are provided, for molding, end end walls capable of being moved over the manufacturing area as and when the elements are molded.

Après l'opération de moulage, on laisse effectuer le durcisse­ment du béton, avantageusement en accélérant celui-ci par un étuvage, et on relâche ensuite la tension des armatures après durcissement suffisant du béton.After the molding operation, the hardening of the concrete is allowed to take place, advantageously by accelerating the latter by steaming, and the tension of the reinforcements is then released after sufficient hardening of the concrete.

On connaît aussi d'après le document DE 2 225 510 une ins­tallation du genre précité qui possède une structure beaucoup plus complexe et qui réalise la coulée de béton en deux opéra­tions.Also known from document DE 2 225 510 is an installation of the aforementioned kind which has a much more complex structure and which performs the concrete pouring in two operations.

Toutes les installations connues de ce genre ont pour inconvé­nient de conduire à une usure plus ou moins rapide des élé­ments de moule, d'où il résulte une modification des dimen­sions transversales des éléments moulés. Il faut alors rempla­cer complètement les éléments de moule pour produire à nouveau des éléments moulés de cotes précises.All known installations of this kind have the drawback of leading to more or less rapid wear of the mold elements, which results in a modification of the transverse dimensions of the molded elements. The mold elements must then be completely replaced in order to produce molded elements with precise dimensions again.

L'invention a notamment pour but de perfectionner les instal­lations connues de ce genre de manière à obtenir des éléments moulés possédant des tolérances dimensionnelles réduites, un contour de section transversale plus précis, et possédant des performances et des caractéristiques mécaniques accrues.The object of the invention is in particular to improve the known installations of this kind so as to obtain molded elements having reduced dimensional tolerances, a more precise cross-sectional outline, and having increased performance and mechanical characteristics.

C'est également un but de l'invention de procurer une telle installation qui permet de fabriquer un plus grand nombre d'éléments, et cela pour une même largeur de l'aire de fabri­cation.It is also an object of the invention to provide such an installation which makes it possible to manufacture a greater number of elements, and this for the same width of the manufacturing area.

L'invention propose une installation du type défini en intro­duction, dans laquelle chaque élément de moule possède une section transversale courante de dimensions constantes et comprend, à son extrémité postérieure par rapport à la direc­tion de déplacement de l'équipage mobile, un dispositif con­formateur d'extrémité qui est monté de façon amovible sur ladite extrémité postérieure et qui présente une section transversale sensiblement plus large, dans au moins une direc­tion, que la section transversale courante de l'élément de moule correspondant, ce qui permet de définir entre deux dispositifs conformateurs adjacents, une section de cotes précises et de conformer, auxdites cotes, après coulée du béton, la section transversale des éléments moulés sur l'aire de fabrication.The invention provides an installation of the type defined in the introduction, in which each mold element has a current cross section of constant dimensions and comprises, at its rear end relative to the direction of movement of the moving assembly, a shaping device d end which is removably mounted on said rear end and which has a substantially wider cross section, in at least one direction, than the current cross section of the corresponding mold element, which makes it possible to define between two shaping devices adjacent, a precise dimension section and to conform, to said dimensions, after pouring the concrete, the cross section of the molded elements on the manufacturing area.

Ces dispositifs conformateurs permettent, en combinaison avec l'aire de fabrication, de conformer à des cotes précises les produits moulés sur trois faces, à savoir les deux faces laté­rales et la face inférieure.These shaping devices make it possible, in combination with the manufacturing area, to conform to precise dimensions the products molded on three faces, namely the two lateral faces and the underside.

Il en résulte que les produits obtenus possèdent de meilleures tolérances dimensionnelles.As a result, the products obtained have better dimensional tolerances.

Selon une autre caractéristique de l'invention, chaque élément de moule comprend une âme propre à être disposée parallèlement à la direction longitudinale de l'aire de fabrication et dans une disposition verticale, ladite âme s'étendant sur toute la longueur de l'élément de moule, et ladite âme étant munie, sur l'une au moins de ses faces verticales, d'un élément con­formateur résistant monté de façon amovible à l'extrémité pos­térieure de l'âme et d'une demi-coquille creuse montée de façon fixe sur toute la longueur restante de l'âme.According to another characteristic of the invention, each mold element comprises a core suitable for being arranged parallel to the longitudinal direction of the manufacturing area and in a vertical arrangement, said core extending over the entire length of the element mold, and said core being provided, on at least one of its vertical faces, with a resistant shaping element removably mounted at the rear end of the core and with a hollow half-shell mounted so fixed over the entire remaining length of the core.

Ainsi, les éléments conformateurs, qui en fait constituent des pièces d'usure, peuvent être remplacés facilement, tandis que les coquilles creuses qui s'usent beaucoup moins que les éléments conformateurs restent en permanence solidaires de l'âme de l'élément de moule.Thus, the shaping elements, which in fact constitute wearing parts, can be replaced easily, while that the hollow shells which wear much less than the shaping elements remain permanently attached to the core of the mold element.

Avantageusement, les éléments de moules comprennent deux élé­ments de moules latéraux encadrant des éléments de moules intercalaires, l'âme de chaque élément de moule latéral com­portant un élément conformateur et une demi-coquille sur une de ses faces verticales, l'âme de chaque élément de moule intercalaire comportant un élément conformateur et une demi-­coquille sur chacune de ses deux faces verticales.Advantageously, the mold elements comprise two lateral mold elements framing intermediate mold elements, the core of each lateral mold element comprising a shaping element and a half-shell on one of its vertical faces, the core of each element. of an intermediate mold comprising a shaping element and a half-shell on each of its two vertical faces.

Avantageusement, chaque élément conformateur est un bloc plein muni de fraisages internes pour sa fixation amovible sur l'âme, grâce à des vis enfoncées dans lesdits fraisages.Advantageously, each shaping element is a solid block provided with internal milling for its removable fixing on the core, by means of screws driven into said milling.

Selon une autre caractéristique de l'invention, l'installation comprend un dispositif de compactage qui est disposé transver­salement par rapport à la direction de déplacement de l'équi­page mobile et qui est propre à conformer et compacter la face de dessus des éléments moulés dans la région des dispositifs conformateurs d'extrémité.According to another characteristic of the invention, the installation comprises a compacting device which is arranged transversely to the direction of movement of the moving element and which is capable of shaping and compacting the top face of the elements molded in the region of end shaping devices.

Ce dispositif de compactage, qui s'intéresse à la quatrième face, ou face supérieure, des éléments moulés a une double fonction. Il agit comme conformateur de hauteur pour calibrer chaque élément moulé à sa bonne hauteur juste avant démoulage et il agit ensuite comme compacteur en exerçant une pression sur la face supérieure pour obliger le béton à se comprimer dans la partie postérieure de la filière, qui correspond au dispositif compacteur d'extrémité.This compacting device, which is concerned with the fourth face, or upper face, of the molded elements has a double function. It acts as a height adjuster to calibrate each molded element at its correct height just before demolding and it then acts as a compactor by exerting pressure on the upper face to force the concrete to compress in the rear part of the die, which corresponds to the end compactor.

Avantageusement, le dispositif de compactage comprend un bâti relevable monté à pivotement par rapport à l'équipage mobile entre une position relevée de repos et une position abaissée de travail.Advantageously, the compacting device comprises a lifting frame pivotally mounted relative to the movable assembly between a raised position of rest and a lowered working position.

Dans une forme de réalisation préférée de l'invention, le bâti porte deux tubes parallèles, disposés horizontalement et transversalement à la direction de déplacement de l'équipage mobile, ces tubes étant propres à être animés d'un mouvement alternatif par l'intermédiaire d'un moteur à excentrique pour venir tous deux en appui dans la position de travail, sur le dessus des éléments de moules au droit des dispositifs confor­mateurs d'extrémité.In a preferred embodiment of the invention, the frame carries two parallel tubes, arranged horizontally and transversely to the direction of movement of the moving element, these tubes being adapted to be driven in an alternating movement by means of 'an eccentric motor to come both to bear in the working position, on top of the mold elements in line with the end shaping devices.

Dans la description qui suit, donnée seulement à titre d'exem­ple, on se réfère aux dessins annexés sur lesquels :

  • - la figure 1 est une vue de dessus d'une installation selon l'invention ;
  • - la figure 2 est une vue latérale d'un élément de moule intercalaire ;
  • - la figure 3 est une vue en coupe selon la ligne III-III de la figure 2 ;
  • - la figure 4 est une vue en coupe selon la ligne IV-IV de la figure 2 ;
  • - la figure 5 est une vue en coupe d'un élément de moule laté­ral selon la ligne V-V de la figure 1 ;
  • - la figure 6 est une vue en coupe du même élément de moule latéral suivant la ligne VI-VI de la figure 1 ;
  • - la figure 7 est une vue en coupe de deux éléments de moules intercalaires au niveau de leur section courante et faisant apparaître la section transversale d'un élément moulé ;
  • - la figure 8 est une vue en coupe de deux éléments de moules intercalaires, au niveau de leur dispositif conformateur d'extrémité faisant apparaître la forme de la section de l'élément moulé ;
  • - la figure 9 est une vue latérale de l'équipage mobile ;
  • - la figure 10 est une vue partielle, à échelle agrandie, de l'équipage mobile de la figure 9 ;
  • - la figure 11 est une vue partielle de dessus selon la flèche XI de la figure 10 ; et
  • - la figure 12 est une vue frontale selon la flèche XII de la figure 10.
In the description which follows, given only by way of example, reference is made to the appended drawings in which:
  • - Figure 1 is a top view of an installation according to the invention;
  • - Figure 2 is a side view of an intermediate mold element;
  • - Figure 3 is a sectional view along line III-III of Figure 2;
  • - Figure 4 is a sectional view along the line IV-IV of Figure 2;
  • - Figure 5 is a sectional view of a side mold element along the line VV of Figure 1;
  • - Figure 6 is a sectional view of the same side mold element along the line VI-VI of Figure 1;
  • - Figure 7 is a sectional view of two intermediate mold elements at their current section and showing the cross section of a molded element;
  • - Figure 8 is a sectional view of two intermediate mold elements, at their shaping device end showing the shape of the section of the molded element;
  • - Figure 9 is a side view of the moving assembly;
  • - Figure 10 is a partial view, on an enlarged scale, of the mobile assembly of Figure 9;
  • - Figure 11 is a partial top view along arrow XI of Figure 10; and
  • FIG. 12 is a front view according to arrow XII in FIG. 10.

On se réfère tout d'abord à la figure 1 qui montre une aire de fabrication 10 de forme générale rectangulaire comprenant, de façon en soi connue, un platelage métallique porté par un corps en maçonnerie et susceptible d'être chauffé pour provo­quer l'étuvage du béton. Cette aire de fabrication qui peut avoir, par exemple, une longueur d'environ 100 m, pour une largeur d'environ 2,5 m, est limitée par deux bords d'extrémi­té 12 et 14 et par deux bords longitudinaux portant deux rails parallèles 16 servant au déplacement en translation d'un équi­page mobile 18 sur toute la longueur de l'aire 10, de l'une à l'autre de ses extrémités. L'installation comprend en outre deux têtes d'extrémité 20 et 22 servant à l'ancrage et à la mise sous tension d'une multiplicité d'armatures de précon­trainte 24 disposées au-dessus de l'aire de fabrication et parallèlement à la direction longitudinale de cette dernière.First of all, reference is made to FIG. 1 which shows a manufacturing area 10 of generally rectangular shape comprising, in a manner known per se, a metal deck supported by a masonry body and capable of being heated to cause steaming concrete. This manufacturing area which may have, for example, a length of about 100 m, for a width of about 2.5 m, is limited by two end edges 12 and 14 and by two longitudinal edges carrying two parallel rails 16 used for the translational movement of a movable assembly 18 over the entire length of the area 10, from one to the other of its ends. The installation further comprises two end heads 20 and 22 used for anchoring and tensioning a multiplicity of prestressing reinforcements 24 arranged above the manufacturing area and parallel to the direction longitudinal of the latter.

L'équipage mobile 18 comprend un bâti formé par un bloc trans­versal avant 26 et un bloc transversal arrière 28 réunis entre eux par deux longerons latéraux 30 et 32. Le bâti de l'équi­page mobile 18 est destiné à recevoir, de manière amovible, un appareil de moulage comprenant une multiplicité d'éléments de moules parallèles à la direction longitudinale du banc et assemblés entre eux d'une manière qui sera décrite plus en détail en référence à la figure 9.The movable element 18 comprises a frame formed by a front transverse block 26 and a rear transverse block 28 joined together by two lateral beams 30 and 32. The frame of the movable element 18 is intended to receive, in a removable manner, a molding apparatus comprising a multiplicity of elements molds parallel to the longitudinal direction of the bench and assembled together in a manner which will be described in more detail with reference to FIG. 9.

Dans l'exemple, ces éléments de moules, qui sont destinés à former les parois latérales des moules, comprennent sept élé­ments : deux éléments latéraux 34 et 36 et cinq éléments in­tercalaires 38 identiques. Chaque élément de moule est fixé par son extrémité antérieure sur le bloc avant 26 et par son extrémité postérieure sur le bloc arrière 28.In the example, these mold elements, which are intended to form the side walls of the molds, comprise seven elements: two lateral elements 34 and 36 and five identical intermediate elements 38. Each mold element is fixed by its front end to the front block 26 and by its rear end to the rear block 28.

Ces sept éléments de moules forment ainsi les parois latérales de six moules servant à la fabrication de six éléments allon­gés fabriqués les uns après les autres, depuis l'extrémité 12 de l'aire de fabrication 10 jusqu'à son extrémité 14. Dans l'exemple montré sur la figure 1, une première série de six éléments P1 a été fabriquée et une seconde série de six élé­ments P2 est en cours de fabrication.These seven mold elements thus form the side walls of six molds used for the manufacture of six elongated elements produced one after the other, from the end 12 of the manufacturing area 10 to its end 14. In the example shown in Figure 1, a first series of six elements P1 has been manufactured and a second series of six elements P2 is being manufactured.

Le procédé de moulage est essentiellement celui décrit dans les deux Brevets français 72 31148 et 79 07427 précités, auxquels on pourra se référer pour plus ample explication.The molding process is essentially that described in the two French Patents 72 31148 and 79 07427 mentioned above, which may be referred to for further explanation.

Brièvement, le procédé de moulage consiste d'abord à mettre en place les armatures de précontrainte sous tension, à fabri­quer une première fraction d'éléments (dans l'exemple les élé­ments P1) par coulée de béton, en une seule opération, autour desdites armatures dans les moules limités par l'aire de fa­brication et par les éléments de moules 34, 36, 38, tout en mettant en place des parois frontales d'extrémité 40 (figure 1). On vibre ensuite le béton, on déplace ensuite l'équipage mobile 18 dans le sens de la flèche F (figure 1) pour faire coulisser les éléments 34, 36 et 38 formant les parois latéra­les des moules, on déplace à nouveau la paroi frontale des moules et on recommence l'opération pour couler une nouvelle quantité de béton.Briefly, the molding process consists first of all in putting in place the prestressed reinforcements under tension, in manufacturing a first fraction of elements (in the example the elements P1) by pouring concrete, in a single operation, around said reinforcements in the molds bounded by the manufacturing area and by the mold elements 34, 36, 38, while fitting end end walls 40 (FIG. 1). The concrete is then vibrated, the movable element 18 is then moved in the direction of the arrow F (FIG. 1) to slide the elements 34, 36 and 38 forming the side walls of the molds, the front wall of the molds is again moved molds and the operation is repeated to pour a new quantity of concrete.

Conformément à l'invention, chaque élément de moule 34, 36 ou 38 comprend, à son extrémité postérieure par rapport à la direction de déplacement de l'équipage mobile 18, un disposi­tif conformateur d'extrémité respectivement 42, 44 pour les éléments 34 et 36, et 46 pour les éléments 38. Les dispositifs conformateurs 42, 44 et 46 sont montés de façon amovible sur les éléments de moule.According to the invention, each mold element 34, 36 or 38 comprises, at its rear end with respect to the direction of movement of the movable element 18, an end shaping device 42, 44 respectively for the elements 34 and 36, and 46 for the elements 38. The shaping devices 42, 44 and 46 are removably mounted on the mold elements.

Ces dispositifs conformateurs 42, 44, 46 définissent entre eux, deux à deux une section de cotes précises, ce qui permet de conformer, après coulée du béton, la section transversale des éléments moulés sur l'aire de fabrication.These conforming devices 42, 44, 46 define between them, two by two, a precise dimension section, which makes it possible to conform, after pouring the concrete, the cross section of the elements molded on the manufacturing area.

On comprendra en référence à la figure 1, que les éléments P2 qui sont en cours de fabrication, voient leur section transversale respective conformée par les dispositifs 42, 44 et 46 au fur et à mesure que l'équipage mobile 18 se déplace dans le sens de la flèche F.It will be understood with reference to FIG. 1, that the elements P2 which are in the process of being manufactured, see their respective cross section shaped by the devices 42, 44 and 46 as the moving element 18 moves in the direction of arrow F.

On se réfère maintenant à la figure 2 qui montre un élément de moule intercalaire 38. Cet élément comprend une âme 48 pro­pre à être disposée parallèlement à la direction longitudinale de l'aire de fabrication et dans une disposition verticale. Cette âme 48 a la forme générale d'un L et comprend une bran­che horizontale 50 s'étendant sur toute la longueur du moule et se raccordant, à son extrémité postérieure, à une branche verticale 52. La branche 50 supporte, dans sa partie posté­rieure, un dispositif conformateur 46 et, sur toute sa lon­gueur restante, deux coquilles 54a et 54b qui se raccordent au dispositif conformateur 46 par une section de transition 56.Referring now to Figure 2 which shows an intermediate mold element 38. This element comprises a core 48 adapted to be arranged parallel to the longitudinal direction of the manufacturing area and in a vertical arrangement. This core 48 has the general shape of an L and comprises a horizontal branch 50 extending over the entire length of the mold and connecting, at its rear end, to a vertical branch 52. The branch 50 supports, in its rear part , a shaping device 46 and, over its entire remaining length, two shells 54a and 54b which are connected to the shaping device 46 by a transition section 56.

Comme montré à la figure 3, l'âme 48 de l'élément de moule 38 est un fer plat disposé verticalement et comportant deux faces opposées 58a et 58b. La demi-coquille 54a est une tôle repliée en 60a selon un arrondi et comporte une extrémité 62a soudée sur la face 58a et une autre extrémité 64a soudée au bord d'un fer plat horizontal 66, lui-même soudé sur l'âme 48. La demi-coquille 54b constitue le symétrique de la demi-­coquille 54a et comprend également un pliage arrondi 60b et deux bords d'extrémité 62b et 64b soudés respectivement à l'âme 48 et au fer plat 66. Le fer plat 66 détermine une face supérieure plane et horizontale 68, la hauteur totale de l'élément entre cette face 68 et le bord inférieur horizontal 70 de l'âme 48 étant égale à H1.As shown in Figure 3, the core 48 of the mold element 38 is a flat iron arranged vertically and having two opposite faces 58a and 58b. The half-shell 54a is a sheet folded at 60a according to a rounded shape and has an end 62a welded to the face 58a and another end 64a welded to the edge of a horizontal flat iron 66, itself welded to the core 48. The half-shell 54b constitutes the symmetric of the half-shell 54a and also comprises a folding rounded 60b and two end edges 62b and 64b welded respectively to the core 48 and to the flat iron 66. The flat iron 66 determines a flat and horizontal upper face 68, the total height of the element between this face 68 and the horizontal lower edge 70 of core 48 being equal to H1.

On se réfère maintenant à la figure 4. Le dispositif conforma­teur 46 comprend deux éléments conformateurs 46a et 46b cons­titués par des blocs pleins fixés de part et d'autre de l'âme 48 respectivement contre les faces 58a et 58b. Ces blocs ont, en section transversale, une forme très proche de celle des demi-coquilles 54a et 54b. Dans l'exemple le bloc 46a comprend une face inférieure 72a raccordée par une arête vive 74a à une face latérale 76a, cette dernière étant également raccor­dée par une arête vive 78a à une face supérieure 80a. L'élé­ment 46b comprend, de façon correspondante, des faces 72b, 76b et 80b raccordées entre elles par des arêtes vives 74b et 78b. Les faces 80a et 80b sont planes et horizontales et distantes du bord inférieur 70 de l'âme 48 d'une hauteur H2 légèrement inférieure à la hauteur H1 (figure 3). Le bloc 46b comprend quatre perçages 82 servant à l'introduction de quatre vis 84 (figure 2 et figure 4) propres à passer à travers des perçages correspondants 86 de l'âme 48 et à être vissés dans des taraudages 88 ménagés dans l'élément 46a. Après mise en place et vissage des vis 84, il est possible de mettre un mas­tic dans les perçages 82, de manière à ne pas provoquer de discontinuités dans la face 76b.Referring now to Figure 4. The shaping device 46 comprises two shaping elements 46a and 46b constituted by solid blocks fixed on either side of the core 48 respectively against the faces 58a and 58b. These blocks have, in cross section, a shape very close to that of the half-shells 54a and 54b. In the example, the block 46a comprises a lower face 72a connected by a sharp edge 74a to a lateral face 76a, the latter also being connected by a sharp edge 78a to an upper face 80a. The element 46b comprises, in a corresponding manner, faces 72b, 76b and 80b connected together by sharp edges 74b and 78b. The faces 80a and 80b are flat and horizontal and distant from the lower edge 70 of the core 48 by a height H2 slightly less than the height H1 (FIG. 3). The block 46b comprises four holes 82 used for the introduction of four screws 84 (FIG. 2 and FIG. 4) capable of passing through corresponding holes 86 of the core 48 and of being screwed into threads 88 formed in the element. 46a. After the screws 84 have been put in place and screwed in, it is possible to put putty in the holes 82, so as not to cause discontinuities in the face 76b.

On se réfère maintenant à la figure 5 qui montre un élément de moule latéral 34, celui-ci comprend une âme 90 de même for­me que l'âme 48 décrite précédemment et présentant deux faces verticales 92a et 92b. Cette âme est surmontée, comme dans le cas de la figure 3, par un fer plat 66 et elle comporte également une demi-coquille 54b soudée d'une part à la face 92b et d'autre part au fer plat 66. Sur l'autre côté de l'âme 90 est prévu un profilé creux de rigidification 94 qui est soudé sur la face 92a avec interposition d'un fer plat 96. Dans l'exemple, le profilé 14 est un profilé creux de section carrée. Par ailleurs, le profilé 94 est relié au fer plat 66 par une tôle repliée 98 dont un bord 100 est soudé au profilé 94 et dont l'autre bord 102 est soudé sur un bord du fer 66. La tôle 98 comporte une face supérieure plane et horizontale 104 dans le même plan que la face supérieure 68 du fer plat 66. La hauteur comprise entre cette face supérieure et le bord inférieur 106 de l'âme 90 est aussi égale à H1.Referring now to FIG. 5 which shows a lateral mold element 34, this comprises a core 90 of the same shape as the core 48 described above and having two faces vertical 92a and 92b. This core is surmounted, as in the case of FIG. 3, by a flat iron 66 and it also comprises a half-shell 54b welded on the one hand to the face 92b and on the other hand to the flat iron 66. On the on the other side of the core 90 is provided a hollow stiffening section 94 which is welded to the face 92a with the interposition of a flat iron 96. In the example, the section 14 is a hollow section of square section. Furthermore, the profile 94 is connected to the flat iron 66 by a folded sheet 98 whose one edge 100 is welded to the profile 94 and whose other edge 102 is welded to one edge of the iron 66. The sheet 98 has a flat upper face and horizontal 104 in the same plane as the upper face 68 of the flat iron 66. The height between this upper face and the lower edge 106 of the core 90 is also equal to H1.

Comme montré à la figure 6, le profilé 94 et la tôle 98 s'étendent sur toute la longueur de l'âme 90. Dans la partie postérieure de l'âme, l'élément conformateur 42 comporte un seul élément 42b analogue à l'élément 46b représenté à la fi­gure 4. Cet élément est fixé par des vis 82 directement à l'âme 90. Sur toute la longueur de l'élément conformateur 42, le fer plat 66 se prolonge par un fer carré 108 qui est soudé contre la face 92a et qui sert de support à l'extrémité 102 de la tôle repliée 98. La hauteur de l'ensemble est égale à H2 comme dans le cas de la figure 4.As shown in Figure 6, the profile 94 and the sheet 98 extend over the entire length of the core 90. In the rear part of the core, the shaping element 42 comprises a single element 42b similar to the element 46b shown in FIG. 4. This element is fixed by screws 82 directly to the core 90. Over the entire length of the shaping element 42, the flat iron 66 is extended by a square iron 108 which is welded against the face 92a and which serves as a support for the end 102 of the folded sheet 98. The height of the assembly is equal to H2 as in the case of FIG. 4.

On comprendra ainsi que les dispositifs conformateurs d'extré­mité (figure 4 et figure 6) ont une hauteur légèrement plus faible que celle de l'élément de moule dans le reste de sa longueur, c'est-à-dire sur sa section transversale courante (figures 3 et 5).It will thus be understood that the end shaping devices (FIG. 4 and FIG. 6) have a height slightly lower than that of the mold element in the rest of its length, that is to say on its current cross section. (Figures 3 and 5).

On se réfère maintenant aux figures 7 et 8. Le dispositif conformateur d'extrémité 46 (figure 8) a une section transver­sale sensiblement plus large, dans au moins une dimension (dans l'exemple la dimension horizontale), que celle de la section transversale courante de l'élément de moule corres­pondant. Il en résulte que la distance D1 qui sépare les demi-coquilles en vis-à-vis de deux éléments de moules adja­cents (figure 7) est légèrement plus grande que la distance D2 qui sépare les deux dispositifs conformateurs adjacents (figure 8) et cela pour une hauteur donnée par rapport au plan de l'aire de fabrication 10.Reference is now made to FIGS. 7 and 8. The end shaping device 46 (FIG. 8) has a substantially wider cross section, in at least one dimension (in the example the horizontal dimension), than that of the current cross section of the corresponding mold element. As a result, the distance D1 which separates the half-shells facing two adjacent mold elements (FIG. 7) is slightly greater than the distance D2 which separates the two adjacent shaping devices (FIG. 8) and this for a given height relative to the plane of the manufacturing area 10.

Dans l'exemple montré aux figures 7 et 8, l'installation sert à la fabrication de poutrelles P2 en béton précontraint com­portant chacune trois armatures de précontrainte 24. Ces pou­trelles ont une section en forme générale de T disposée en position inversée. Chaque poutrelle comprend notamment une face inférieure 110 qui est en contact avec l'aire de fabrica­tion 10 et une face supérieure 112 qui est, comme on le verra plus loin, arasée et compactée lors de son passage entre les dispositifs conformateurs 46. Ainsi lorsqu'un élément de cons­truction P2 passe entre deux dispositifs conformateurs adja­cents, par exemple entre deux dispositifs 46, la section transversale de cet élément de construction est rétrécie pro­gressivement et amenée à des cotes précises par les disposi­tifs conformateurs. En outre, la section de l'élément obtenu comporte des arêtes vives et non pas des arêtes saillantes, comme c'était le cas avec les installations de la technique antérieure.In the example shown in FIGS. 7 and 8, the installation is used for the manufacture of prestressed concrete P2 beams each comprising three prestressing reinforcements 24. These beams have a section in the general shape of T arranged in an inverted position. Each beam includes in particular a lower face 110 which is in contact with the manufacturing area 10 and an upper face 112 which is, as will be seen below, leveled and compacted during its passage between the shaping devices 46. Thus when a building element P2 passes between two adjacent shaping devices, for example between two devices 46, the cross section of this building element is gradually narrowed and brought to precise dimensions by the shaping devices. In addition, the section of the element obtained has sharp edges and not protruding edges, as was the case with the installations of the prior art.

Dans la partie des éléments de moules, correspondant à leur section transversale courante, l'assemblage particulier des demi-coquilles confère une inertie latérale élevée à ces co­quilles, l'ensemble possédant ainsi une inertie latérale, de 30% supérieure à celle des éléments de moules existants.In the part of the mold elements, corresponding to their current cross-section, the particular assembly of the half-shells gives high lateral inertia to these shells, the assembly thus having a lateral inertia, 30% greater than that of the elements of existing molds.

Il est à noter en outre que les éléments de moules de l'inven­tion définissent aussi bien dans la région de leur section transversale courante (figure 7) que dans la région des con­ formateurs d'extrémité (figure 8), une surface plane de réfé­rence horizontale. Cette surface de référence horizontale se raccorde, par des arêtes vives 78a et 78b (figure 8) avec les faces latérales des éléments conformateurs. Il en résulte que les éléments de moules ont une meilleure rigidité latérale, ce qui limite la déformation lors de l'introduction du béton et donne, au démoulage, des éléments moulés plus droits.It should also be noted that the mold elements of the invention define both in the region of their current cross section (FIG. 7) and in the region of the cones. end formers (Figure 8), a flat horizontal reference surface. This horizontal reference surface is connected, by sharp edges 78a and 78b (FIG. 8) with the lateral faces of the shaping elements. As a result, the mold elements have better lateral rigidity, which limits the deformation during the introduction of the concrete and gives, on demolding, more straight molded elements.

Par ailleurs, du fait que la face supérieure des éléments de moules est plane et définit des arêtes vives avec les éléments conformateurs, l'élément moulé peut être arasé plus parfaite­ment sur sa surface supérieure 112, comme on le verra plus loin, comparativement aux éléments obtenus dans la technique antérieure. En effet, antérieurement, les éléments de moules comportaient des arêtes arrondies, même en face supérieure, ce qui conduisait à la formation de bavures au démoulage.Furthermore, because the upper face of the mold elements is flat and defines sharp edges with the shaping elements, the molded element can be leveled more perfectly on its upper surface 112, as will be seen below, compared with the elements obtained in the prior art. In fact, previously, the mold elements had rounded edges, even on the upper face, which led to the formation of burrs when removed from the mold.

Les éléments conformateurs 46a et 46b, qui forment des élé­ments d'usure, peuvent être remplacés facilement de manière que les éléments moulés possèdent toujours une section trans­versale correspondant aux cotes désirées.The shaping elements 46a and 46b, which form wear elements, can be easily replaced so that the molded elements always have a cross section corresponding to the desired dimensions.

Avantageusement, chaque dispositif conformateur d'extrémité est formé d'un matériau ou comporte un revêtement en un maté­riau qui facilite l'écoulement du béton au démoulage et qui diminue ainsi les arrachages de peau du produit. Par exemple, on peut réaliser des éléments en acier chromé, en acier inoxy­dable, en céramique, ou encore des éléments comportant un re­vêtement de polytétrafluoréthylène ou de nylon rigide.Advantageously, each end shaping device is formed of a material or comprises a coating of a material which facilitates the flow of concrete upon demolding and which thus reduces the skin tearing of the product. For example, elements can be made of chromed steel, stainless steel, ceramic, or even elements comprising a coating of polytetrafluoroethylene or rigid nylon.

On se réfère maintenant à la figure 9 sur laquelle est repré­senté l'équipage mobile 18 avec son bloc avant 26, son bloc arrière 28 et l'un de ses longerons 32. Cet équipage se dépla­ce sur les rails 16 grâce à des roues 114. L'installation est en cours de fonctionnement et assure le moulage d'une série de poutres P2, une première série de poutres P1 venant d'être moulées et étant encore raccordées à la série P1 par les arma­tures de précontrainte 24.Reference is now made to FIG. 9 in which the mobile assembly 18 is represented with its front unit 26, its rear unit 28 and one of its longitudinal members 32. This equipment moves on the rails 16 by means of wheels 114. The installation is in operation and ensures the molding of a series of beams P2, a first series of beams P1 having just been molded and still being connected to the series P1 by the prestressing reinforcements 24.

Les deux éléments de moules latéraux 34 et 36 et les cinq élé­ments de moules intercalaires 38 sont assemblés entre eux à l'aide d'une traverse antérieure 116 et d'une traverse posté­rieure 118 pour constituer une "grille" interchangeable. Les traverses 116 et 118 sont fixées respectivement au bloc avant 26 et au bloc arrière 28. De manière en soi connue, les longe­rons 30 et 32 peuvent servir au roulement d'une poutre-peigne (non représentée) servant au déplacement des moules transver­saux 40.The two lateral mold elements 34 and 36 and the five intermediate mold elements 38 are assembled together using an anterior cross member 116 and a rear cross member 118 to form an interchangeable "grid". The crosspieces 116 and 118 are fixed respectively to the front block 26 and to the rear block 28. In a manner known per se, the side members 30 and 32 can be used for rolling a comb beam (not shown) used for the movement of the transverse molds 40 .

Comme indiqué précédemment, les éléments de moules 34, 36 et 38 assurent, en combinaison avec l'aire de fabrication 10, le moulage des éléments sur trois faces, à savoir les deux faces latérales et la face du fond. L'invention prévoit égale­ment d'assurer le moulage de la face de dessus (face 112 sur les figures 7 et 8) grâce à un dispositif de compactage dési­gné dans son ensemble par la référence 120 sur la figure 9. Le dispositif 120 comprend un bâti relevable 122 monté à pivo­tement par rapport à l'équipage mobile 18 entre une position relevée de repos (non représentée) et une position abaissée de travail (figure 9). Le bâti 122 est articulé, à l'une de ses extrémités, par un axe horizontal 124 sur un support 126 solidaire du bloc arrière 28. Le bâti 122, qui a la forme gé­nérale d'une potence, porte à son extrémité libre, deux tubes parallèles 128 disposés horizontalement et transversalement à la direction de déplacement de l'équipage mobile 18. Ces deux tubes sont propres à être animés d'un mouvement alterna­tif et à venir tous deux en appui, dans la position de tra­vail, sur le dessus des éléments de moules, au droit des dis­positifs conformateurs d'extrémités 42, 44, 46.As indicated above, the mold elements 34, 36 and 38 ensure, in combination with manufacturing area 10, the molding of the elements on three faces, namely the two lateral faces and the bottom face. The invention also provides for the molding of the top face (face 112 in FIGS. 7 and 8) by means of a compacting device designated as a whole by the reference 120 in FIG. 9. The device 120 comprises a frame liftable 122 pivotally mounted relative to the movable member 18 between a raised position of rest (not shown) and a lowered working position (Figure 9). The frame 122 is articulated, at one of its ends, by a horizontal axis 124 on a support 126 integral with the rear block 28. The frame 122, which has the general shape of a bracket, carries at its free end, two Parallel tubes 128 disposed horizontally and transversely to the direction of movement of the moving element 18. These two tubes are capable of being reciprocated and both come to bear, in the working position, on the top of the mold elements, in line with end shaping devices 42, 44, 46.

Les deux tubes 128 (figure 11) sont articulés à deux leviers d'extrémités 134 et 136 autour de quatre axes d'articulation 138 pour former un parallélogramme déformable. Les leviers 134 et 136 sont en outre articulés sur le bâti par l'intermé­diaire d'axes respectifs 140 et 142. En outre, le levier 134, qui est sensiblement plus long que le levier 136, s'articule en 144 sur une biellette 146 elle-même articulée sur l'excen­trique 132. Les tubes 128 sont articulés aux leviers 134 et 136 par les axes 138, lesquels comportent des ressorts 148. En outre, les axes d'articulation 140 et 142 des deux leviers sont montés dans deux chapes d'extrémité 150 et sont également munis de ressorts 152 (figure 10). Les deux chapes 150 sont prévues aux deux extrémités d'une poutre transversale 154 mon­tée aux extrémités de deux montants 156 faisant partie du bâti 122. En outre, les leviers d'extrémités 134 et 136 sont arti­culés sur leurs axes respectifs 140 et 142 par des liaisons à rotule 158 (figure 10). Le tarage du ressort 152 est égal à la somme des tarages respectifs des deux ressorts 148.The two tubes 128 (figure 11) are articulated with two levers of ends 134 and 136 around four hinge axes 138 to form a deformable parallelogram. The levers 134 and 136 are also articulated on the frame by means of respective axes 140 and 142. In addition, the lever 134, which is substantially longer than the lever 136, is articulated at 144 on a link 146 itself articulated on the eccentric 132. The tubes 128 are articulated to the levers 134 and 136 by the axes 138, which include springs 148. In addition, the articulation axes 140 and 142 of the two levers are mounted in two yokes end 150 and are also provided with springs 152 (FIG. 10). The two yokes 150 are provided at the two ends of a transverse beam 154 mounted at the ends of two uprights 156 forming part of the frame 122. In addition, the end levers 134 and 136 are articulated on their respective axes 140 and 142 by ball joints 158 (Figure 10). The calibration of the spring 152 is equal to the sum of the respective calibration of the two springs 148.

Le bâti 122, qui est monté à pivotement directement sur l'équipage mobile 118 et qui, en variante, pourrait être monté à pivotement sur un chariot attelé audit équipage, fait en sorte que les tubes 128 n'ont pas de mouvement relatif longi­tudinal par rapport au bâti de l'équipage mobile 18. Il en résulte que les tubes 128 sont, dans la position de travail, toujours au droit des dispositifs conformateurs d'extrémités. Ces tubes se déplacent seulement d'un mouvement relatif trans­versal, sous l'action du mouvement à excentrique transmis par la biellette 146.The frame 122, which is pivotally mounted directly on the mobile assembly 118 and which, as a variant, could be pivotally mounted on a carriage coupled to said crew, ensures that the tubes 128 have no longitudinal relative movement by with respect to the frame of the moving assembly 18. It follows that the tubes 128 are, in the working position, always in line with the end shaping devices. These tubes move only in a transverse relative movement, under the action of the eccentric movement transmitted by the rod 146.

Le dispositif compacteur 120 a une double fonction : tout d'abord il calibre les éléments moulés à la hauteur voulue (H2) juste avant démoulage et il exerce une pression sur la quatrième face (face de dessus 112) pour obliger le béton à se comprimer dans la partie postérieure des éléments de moules (jouant le rôle de filière). Dans tous les cas, le second tube (celui qui est situé en arrière par rapport au sens de dépla­cement de la flèche F) vient compléter le travail effectué par le premier tube.The compactor device 120 has a double function: firstly it calibrates the molded elements at the desired height (H2) just before demolding and it exerts pressure on the fourth face (top face 112) to force the concrete to compress in the rear part of the mold elements (playing the role of die). In any case, the second tube (the one located behind the direction of movement of arrow F) completes the work done by the first tube.

Il en résulte que les éléments moulés sont compactés latérale­ment par les conformateurs d'extrémités 42, 44 et 46 et verti­calement par le dispositif de compactage 120.As a result, the molded elements are compacted laterally by the end conformers 42, 44 and 46 and vertically by the compacting device 120.

De ce fait, la résistance mécanique de l'élément moulé est accrue de 30% environ à la flexion, car un tel élément, en sollicitation de flexion, a besoin d'un excellent béton dans la région de sa face supérieure 112. Ceci est extrêmement important pour les éléments moulés de forme allongée, comme les poutrelles ou analogues, qui sont précisément sollicitées en flexion, ce qui entraîne une compression au niveau de leur face supérieure.As a result, the mechanical resistance of the molded element is increased by about 30% to bending, since such an element, under bending stress, needs excellent concrete in the region of its upper face 112. This is extremely important for molded elements of elongated shape, such as beams or the like, which are precisely stressed in bending, which results in compression at their upper face.

Il en résulte également que les dispersions de résistance des éléments moulés sont réduites car le béton est très homogène.It also follows that the resistance dispersions of the molded elements are reduced because the concrete is very homogeneous.

Par conséquent, à caractéristiques de béton égales (même dosa­ge de ciment), l'élément moulé est plus résistant en flexion de 30% environ. Pour obtenir une résistance à flexion égale, le béton peut comporter un moindre dosage en ciment. Il en résulte une économie sur le coût final.Consequently, with equal concrete characteristics (same dosage of cement), the molded element is more resistant in bending by around 30%. To obtain an equal flexural strength, the concrete may have a lower cement dosage. This results in savings on the final cost.

L'invention est tout particulièrement applicable pour la fa­brication d'éléments moulés allongés, tels que des poutrelles, etc. Compte tenu du fait que l'installation permet de fabri­quer des éléments moulés avec des sections transversales aux cotes très précises, et avec un béton beaucoup plus homogène, il est possible de fabriquer, sur une aire de largeur donnée, beaucoup plus d'éléments moulés qu'avec les installations de la technique antérieure.The invention is particularly applicable for the manufacture of elongate molded elements, such as beams, etc. Taking into account that the installation makes it possible to manufacture molded elements with cross sections with very precise dimensions, and with a much more homogeneous concrete, it is possible to manufacture, on an area of given width, many more molded elements than with prior art facilities.

A titre d'exemple, sur une aire d'une largeur de 2,50 mètres, il est possible de fabriquer des séries de vingt-six poutrelles.For example, over an area 2.50 meters wide, it is possible to manufacture series of twenty-six beams.

En outre, l'installation permet d'obtenir des éléments moulés de section précise, les dispositifs conformateurs d'extrémité pouvant être facilement remplacés en cas d'usure.In addition, the installation makes it possible to obtain molded elements of precise section, the end shaping devices being able to be easily replaced in the event of wear.

Claims (16)

1. Installation pour la fabrication d'éléments en béton pré­contraint, notamment d'éléments de construction allongés, tels que des poteaux, poutres ou analogues, comprenant une aire de fabrication allongée (10), des moyens (20, 22) pour la mise sous tension d'armatures de précontrainte (24) au-dessus de l'aire de fabrication et un appareil de moulage comprenant un équipage mobile (18) déplaçable à translation sur l'aire de fabrication et supportant une multiplicité d'éléments de moules (34, 36, 38) parallèles à la direction longitudinale de l'aire de fabrication pour former les parois latérales de moules, dont le fond est constitué par l'aire de fabrication, ce qui permet de fabriquer les éléments (P1, P2) les uns après les autres d'une extrémité à l'autre de l'aire de fabrication, caractérisée en ce que chaque élément de moule (34, 36, 38) possède une section transversale courante de dimensions cons­tantes et en ce qu'il comprend, à son extrémité postérieure, par rapport à la direction de déplacement (F) de l'équipage mobile, un dispositif conformateur d'extrémité (42, 44, 46) qui est monté de façon amovible sur ladite extrémité posté­rieure et qui présente une section transversale sensiblement plus large, dans au moins une dimension, que la section transversale courante de l'élément de moule correspondant, ce qui permet de définir entre deux dispositifs conformateurs adjacents une section de cotes précises et de conformer à ces cotes, après coulée du béton, la section transversale des éléments moulés.1. Installation for the production of prestressed concrete elements, in particular elongated construction elements, such as posts, beams or the like, comprising an elongated manufacturing area (10), means (20, 22) for placing under tension of prestressing reinforcements (24) above the manufacturing area and a molding apparatus comprising a mobile assembly (18) displaceable in translation on the manufacturing area and supporting a multiplicity of mold elements ( 34, 36, 38) parallel to the longitudinal direction of the manufacturing area to form the side walls of molds, the bottom of which is formed by the manufacturing area, which makes it possible to manufacture the elements (P1, P2) the one after the other from one end to the other of the manufacturing area, characterized in that each mold element (34, 36, 38) has a current cross section of constant dimensions and in that it comprises, at its end in. rear, with respect to the direction of movement (F) of the mobile assembly, an end shaping device (42, 44, 46) which is removably mounted on said rear end and which has a substantially wider cross section , in at least one dimension, than the current cross section of the corresponding mold element, which makes it possible to define between two adjacent shaping devices a section of precise dimensions and to conform to these dimensions, after pouring the concrete, the cross section molded elements. 2. Installation selon la revendication 1, caractérisée en ce que chaque élément de moule (34, 36, 38) comprend une âme (48, 90) propre à être disposée parallèlement à la direction longi­tudinale de l'aire de fabrication (10) et dans une disposition verticale, ladite âme s'étendant sur toute la longueur de l'élément de moule, et ladite âme étant munie sur l'une au moins de ses faces verticales (58a, 58b; 92a, 92b) d'un élé­ment conformateur (46a, 46b) résistant monté de façon amovible à l'extrémité postérieure de l'âme et d'une demi-coquille (54a, 54b) creuse montée de façon fixe sur toute la longueur restante de l'âme.2. Installation according to claim 1, characterized in that each mold element (34, 36, 38) comprises a core (48, 90) suitable for being arranged parallel to the longitudinal direction of the manufacturing area (10) and in a vertical arrangement, said core extending over the entire length of the mold element, and said core being provided on one at less of its vertical faces (58a, 58b; 92a, 92b) of a resistant shaping element (46a, 46b) removably mounted at the rear end of the core and of a half-shell (54a, 54b) hollow fixedly mounted over the entire remaining length of the core. 3. Installation selon la revendication 2, caractérisée en ce que les éléments de moules comprennent deux éléments de moules latéraux (34, 36) encadrant des éléments de moules intercalai­res (38) et en ce que l'âme (90) de chaque élément de moule latéral (34, 36) comporte un élément conformateur (42b) et une demi-coquille (54b) sur l'une de ses faces verticales (92b), tandis que l'âme (48) de chaque élément de moule inter­calaire (38) comporte un élément conformateur (46a, 46b) et une demi-coquille (54a; 54b) sur chacune de ses faces vertica­les (58a, 58b).3. Installation according to claim 2, characterized in that the mold elements comprise two lateral mold elements (34, 36) framing intermediate mold elements (38) and in that the core (90) of each element lateral mold (34, 36) comprises a shaping element (42b) and a half-shell (54b) on one of its vertical faces (92b), while the core (48) of each intermediate mold element (38 ) comprises a shaping element (46a, 46b) and a half-shell (54a; 54b) on each of its vertical faces (58a, 58b). 4. Installation selon l'une des revendications 2 et 3, carac­térisée en ce que chaque élément conformateur (46a, 46b) est un bloc plein muni de fraisages internes (82) pour sa fixation amovible sur l'âme (48, 90) grâce à des vis (84) enfoncées dans lesdits fraisages.4. Installation according to one of claims 2 and 3, characterized in that each shaping element (46a, 46b) is a solid block provided with internal millings (82) for its removable attachment to the core (48, 90) thanks to screws (84) driven into said millings. 5. Installation selon l'une des revendications 2 à 4, caracté­risée en ce que chaque élément conformateur (46a, 46b) compor­te des arêtes vives (74a, 78a; 74b, 78b).5. Installation according to one of claims 2 to 4, characterized in that each shaping element (46a, 46b) has sharp edges (74a, 78a; 74b, 78b). 6. Installation selon l'une des revendications 2 à 5, caracté­risée en ce que chaque demi-coquille (54a, 54b) comporte un bord libre inférieur (62a, 62b) raccordé directement à l'âme (48, 90), par exemple par soudage, et un bord libre supérieur (64a, 64b) raccordé à l'âme par l'intermédiaire d'un fer plat horizontal (66), lui-même soudé sur l'âme (48, 90).6. Installation according to one of claims 2 to 5, characterized in that each half-shell (54a, 54b) has a lower free edge (62a, 62b) connected directly to the core (48, 90), for example by welding, and an upper free edge (64a, 64b) connected to the core by means of a horizontal flat iron (66), itself welded to the core (48, 90). 7. Installation selon la revendication 3, caractérisée en ce que l'âme (90) de chaque élément de moule latéral (34, 36) comporte sur sa face extérieure (92a), opposée à celle qui reçoit l'élément conformateur (46b) et la demi-coquille (54b), un profilé creux de rigidification (94) s'étendant sur toute la longueur de l'âme (90).7. Installation according to claim 3, characterized in that that the core (90) of each lateral mold element (34, 36) has on its outer face (92a), opposite to that which receives the shaping element (46b) and the half-shell (54b), a profile stiffening hollow (94) extending over the entire length of the core (90). 8. Installation selon l'une des revendications 1 à 7, caracté­risée en ce que la section transversale du conformateur d'ex­trémité (42, 44, 46) se raccorde à la section transversale courante de l'élément de moule par une zone de transition (56).8. Installation according to one of claims 1 to 7, characterized in that the cross section of the end shaper (42, 44, 46) is connected to the current cross section of the mold element by a transition zone (56). 9. Installation selon l'une des revendications 1 à 8, caracté­risée en ce que le dispositif conformateur d'extrémité (42, 44, 46) est formé d'un matériau ou comporte un revêtement en un matériau facilitant l'écoulement du béton.9. Installation according to one of claims 1 to 8, characterized in that the end shaping device (42, 44, 46) is formed of a material or comprises a coating of a material facilitating the flow of concrete. 10. Installation selon l'une des revendications 1 à 9, carac­térisée en ce que le dispositif conformateur d'extrémité (42, 44, 46) a une section transversale de hauteur (H2) plus faible que la hauteur (H1) de l'élément de moule sur le reste de sa longueur.10. Installation according to one of claims 1 to 9, characterized in that the end shaping device (42, 44, 46) has a cross section of height (H2) smaller than the height (H1) of the mold element over the rest of its length. 11. Installation selon l'une des revendications 1 à 10, carac­térisée en ce qu'elle comprend un dispositif de compactage (120) qui est disposé transversalement par rapport à la direc­tion de déplacement de l'équipage mobile et qui est propre à conformer et compacter la face de dessus (112) des éléments moulés (P1, P2) dans la région des dispositifs conformateurs d'extrémités (42, 44, 46).11. Installation according to one of claims 1 to 10, characterized in that it comprises a compacting device (120) which is arranged transversely with respect to the direction of movement of the mobile assembly and which is capable of conforming and compact the top face (112) of the molded elements (P1, P2) in the region of the end shaping devices (42, 44, 46). 12. Installation selon la revendication 11, caractérisée en ce que le dispositif de compactage (120) comprend un bâti re­levable (122) monté à pivotement par rapport à l'équipage mo­bile (18) entre une position relevée de repos et une position abaissée de travail.12. Installation according to claim 11, characterized in that the compacting device (120) comprises a lifting frame (122) pivotally mounted relative to the movable assembly (18) between a raised position of rest and a lowered position of job. 13. Installation selon la revendication 12, caractérisée en ce que le bâti relevable (122) porte deux tubes parallèles (128), disposés horizontalement et transversalement à la di­rection de déplacement de l'équipage mobile, ces tubes étant propres à être animés d'un mouvement alternatif par l'intermé­diaire d'un moteur (130) à excentrique (132), lesdits tubes venant tous deux en appui, dans la position de travail, sur le dessus des éléments de moules, au droit des dispositifs conformateurs d'extrémité (42, 44, 46).13. Installation according to claim 12, characterized in that the lifting frame (122) carries two parallel tubes (128), arranged horizontally and transversely to the direction of movement of the moving element, these tubes being adapted to be animated by reciprocating by means of an eccentric motor (130), said tubes both coming to bear, in the working position, on top of the mold elements, in line with the end shaping devices (42, 44, 46). 14. Dispositif selon l'une des revendications 12 et 13, carac­térisé en ce que le bâti relevable (122) est monté à pivote­ment (124) soit directement sur l'équipage mobile (18), soit sur un chariot attelé audit équpage.14. Device according to one of claims 12 and 13, characterized in that the lifting frame (122) is pivotally mounted (124) either directly on the movable assembly (18), or on a carriage coupled to said equipping. 15. Dispositif selon la revendication 13, caractérisé en ce que les deux tubes (128) sont articulés à deux leviers d'ex­trémités (134, 136) pour former un parallélogramme déformable, chaque levier étant articulé sur le bâti et l'un (134) des deux leviers étant en outre relié à l'excentrique (132) par une biellette (146).15. Device according to claim 13, characterized in that the two tubes (128) are articulated with two end levers (134, 136) to form a deformable parallelogram, each lever being articulated on the frame and one (134 ) of the two levers being further connected to the eccentric (132) by a link (146). 16. Dispositif selon la revendication 14, caractérisé en ce que les tubes (128) sont articulés aux leviers d'extrémités (134, 136) par des axes (138) comportant des ressorts (148) et en ce que les leviers d'extrémités (134 et 136) sont eux-­mêmes articulés au bâti relevable (122) par des liaisons à rotule (158) sur des axes (140, 142) munis de ressorts (152).16. Device according to claim 14, characterized in that the tubes (128) are articulated to the end levers (134, 136) by pins (138) comprising springs (148) and in that the end levers (134 and 136) are themselves articulated to the lifting frame (122) by ball joints (158) on axes (140, 142) provided with springs (152).
EP90400439A 1989-02-22 1990-02-16 Plant for making prestressed concrete articles, in particular elongate construction elements Expired - Lifetime EP0384817B1 (en)

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AT90400439T ATE81814T1 (en) 1989-02-22 1990-02-16 PLANT FOR PRODUCTION OF PRE-STRESSED CONCRETE OBJECTS, ESPECIALLY EXTENDED OBJECTS.

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FR8902317A FR2643404B1 (en) 1989-02-22 1989-02-22 INSTALLATION FOR THE MANUFACTURE OF PRE-STRESSED CONCRETE ELEMENTS, IN PARTICULAR ELONGATE CONSTRUCTION ELEMENTS
FR8902317 1989-02-22

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Publication number Priority date Publication date Assignee Title
FR2668972A2 (en) * 1989-02-22 1992-05-15 Rech Etudes Tech Sa Plant for the manufacture of prestressed concrete units, especially elongate building units
FR2865959A1 (en) * 2004-02-09 2005-08-12 Cci Die units manufacturing method for girder molding bench, involves producing die units by extrusion using die heads, where units are disposed at regular intervals and define space that represents distance between lateral sides of girder
FR2987770A1 (en) * 2012-03-07 2013-09-13 Cci Method for manufacturing molding element for molding bench of prestressed concrete beam, involves obtaining molding element having core and heel by machining massive material, where core and heel are formed of single machined massive part
FR2991620A1 (en) * 2012-06-11 2013-12-13 Kp1 WHEEL BEAM MANUFACTURING BENCH
EP2674272A1 (en) * 2012-06-11 2013-12-18 Kp1 Bench for manufacturing girders by extrusion

Also Published As

Publication number Publication date
PT93203B (en) 1996-04-30
DE69000404T2 (en) 1993-03-11
IT9019434A1 (en) 1990-08-23
RU1838108C (en) 1993-08-30
HUT60004A (en) 1992-07-28
ZA901340B (en) 1992-02-26
FR2643404B1 (en) 1994-06-03
MA21753A1 (en) 1990-10-01
IT1239638B (en) 1993-11-11
ATE81814T1 (en) 1992-11-15
TNSN90017A1 (en) 1991-03-05
GR3006238T3 (en) 1993-06-21
HU900882D0 (en) 1990-05-28
IT9019434A0 (en) 1990-02-21
DE69000404D1 (en) 1992-12-03
ES2031447T3 (en) 1993-04-16
EP0384817B1 (en) 1992-10-28
FR2643404A1 (en) 1990-08-24
PT93203A (en) 1991-10-15
DD299976A5 (en) 1992-05-14
ES2031447T1 (en) 1992-12-16

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